The present invention relates to a connection form for electrical wires in a temperature sensor.
As a temperature sensor, for example, there is known a temperature sensor including a heat-sensitive body, extraction wires as first electrical wires, and lead wires as second electrical wires. The heat-sensitive body is constituted by a thermistor. The extraction wires are connected with the heat-sensitive body. The lead wires are connected with the extraction wires. In some cases, the heat-sensitive body is covered with an electrically insulating body composed of glass, for example. As a connection technique for the first electrical wires and the second electrical wires, crimping in which a crimping tool is used is known as disclosed in Patent Literature 1.
Patent Literature 1: JP 2019-12083 A
As described above, crimping is well known as means for the connection and fixation of the electrical wires of the temperature sensor. However, there is a concern that the connection by crimping may impart mechanical damage to the electrical wires through the crimping tool that is used for the crimping. The connection between conducting wires could be worse, but particularly, in the case where a member including an insulating covering is fixed to another member, for example, to a member supporting the heat-sensitive body, by crimping, there is a concern of a damage to the insulting covering. Further, the man-hours for the crimping raises the cost of the temperature sensor.
Hence, the present invention has an object to provide a temperature sensor including a connection part that makes it possible to restrain the mechanical damage to the electrical wire, particularly, to the insulating covering, with little man-hours.
A temperature sensor in the present invention includes a heat-sensitive body, a pair of electrical wires electrically connected with the heat-sensitive body, and a protective body covering the heat-sensitive body and a part of the pair of electrical wires.
The temperature sensor in the present invention includes a holding body for a sensor element, and a fixing pipe covering a periphery of the pair of electrical wires and the holding body and being capable of expanding and contracting.
Preferably, the holding body in the present invention has a retaining structure for an axis line direction of the fixing pipe.
Preferably, the holding body in the present invention includes a base part supporting the pair of electrical wires such that the pair of electrical wires is arrayed, and the retaining structure is a projection formed on one or both of edges on both sides of the base part in a width direction in which the pair of electrical wires is arrayed.
Preferably, the holding body in the present invention includes a holding part pressing and fixing the protective body.
Preferably, the fixing pipe in the present invention presses the pair of electrical wires drawn from the protective body, against the base part.
As described above, according to the temperature sensor in the present invention, the fixing pipe capable of expanding and contracting can fix the pair of electrical wires and the holding body while covering the periphery of the pair of electrical wires and the holding body. The fixing pipe capable of expanding and contracting can be inserted to a predetermined position, without using, special devices, and therefore, can be attached with little man-hours. Further, since the fixing pipe is capable of expanding and contracting, there is a low possibility that the fixing pipe imparts mechanical damage to the electrical wire, particularly, to the insulating covering.
A temperature sensor 1 according to an embodiment of the present invention will be described below with reference to the drawings.
As shown in
Hereinafter, constituent elements of the temperature sensor 1 will be described, and thereafter, effects of the temperature sensor 1 will be described.
[Sensor Element 10:
As shown in
[Heat-Sensitive Body 11]
As the heat-sensitive body 11, for example, a thermistor is applied. The thermistor an abbreviated name of thermally sensitive resistor, and is a metal oxide that measures the temperature using the change in electrical resistance depending on the temperature.
The thermistor is categorized in an NTC (negative temperature coefficient) and a PTC (positive temperature coefficient), and both thermistors c n be used as the heat-sensitive body 11.
As the heat-sensitive body 11, it is possible to use a sintered oxide body whose basic composition is a manganese oxide (Mn3O4) having a spinel structure, which is a typical structure of the NTC thermistor. As the heat-sensitive body 11, it is possible to use a sintered oxide body having a composition of MXMn3-XO4 resulting from adding H element (one or two or more of Ni, Co, Fe, Cu, Al and Cr) to the basic composition. Furthermore, is possible to add one or two or more of V, B, Ba, Ca, La, Sb, Sr, Ti and Zr.
Further, as the heat-sensitive body 11, it is possible to use a sintered oxide body whose basic composition is a composite oxide having a perovskite structure, which is a typical structure of the PTC thermistor, for example, YCrO3.
[Protective Layer 13]
The protective layer 13 made of glass restrains the chemical change and physical change of the heat-sensitive body 11 due to the environment condition and mechanically protects the heat-sensitive body 11, by sealing the heat-sensitive body 11 and keeping the airtight state. The protective layer 13 made of glass covers a front end of each of the extraction wires 15, 15 in addition to the whole of the heat-sensitive body 11, and seals each of the extraction wires 15, 15.
The provision of the protective layer 13 made of glass is just a preferable example in the embodiment, and the provision of the protective layer 13 is optional.
[Extraction Wires 15, 15]
The extraction wires 15, 15 are electrically connected with a pair of unillustrated electrodes of the heat-sensitive body 11, respectively.
Since each of the extraction wires 15, 15 is sealed by the protective layer 13, it is preferable to use a Dumet wire having a linear expansion coefficient close to that of the glass composing the protective layer 13. The Dumet wire is a conducting wire in which an alloy containing iron and nickel as main components is used as a conductor (core wire) and in which the alloy is coated with copper.
[Lead Wires 17, 17]
As shown in
In the embodiment, each of end parts of the extraction wires 15, 15, by welding or the like, is Mined to each of pads 17C, 17C connected with the core wires 17A, 17A, respectively, and thereby, the extraction wires 15, 15 and the core wires 17A, 17A are electrically connected. The other ends of the lead wires 17, 17 are connected with an unillustrated circuit board through other electrical wires, as necessary.
[Protective Body 19]
As shown in
The protective body 19 protects the heat-sensitive body 11, the extraction wires 15, 15 and the core wires 17A, 17A of the lead wires 17, from external force such as impact.
For example, it is preferable that the protective body 19 be formed of a fluorine-based resin such as polytetrafluoroethylene (PTFE) and a tetrafluoroethylene-perfluoroalkylvinylether copolymer (PEA). Other than the resin materials, the protective body 19 can be composed of an appropriate resin material, regardless of whether the resin is a thermoplastic resin or a thermoset resin.
In the case where the protective body 19 is composed of a transparent resin, the appearance inspection of the sensor element 10 can be performed by visual observation through the protective body 19.
The protective body 19 has a rectangular parallelepiped shape extending in the longitudinal direction (L), as a preferable example of the appearance shape, but may have another appearance shape such as a cylindrical shape.
For example, the protective body 19 can be produced by performing injection molding while the sensor element 10 is disposed in a mold.
[Holding Body 30:
Next, the holding body 30 will be described with reference to
The holding body 30, on which the sensor element 10 is placed, is constituted by a single member composed of a metal material, preferably.
The metal material to be used for the holding body 30 has a much higher heat conductivity than other materials such as resins. Therefore, when the temperature sensor 1 is disposed such that the holding body 30 contacts with a temperature measurement object, the change in the temperature of the temperature measurement object is quickly transferred to the heat-sensitive body 11 covered with the holding body 30. For obtaining the quick heat transfer, for example, it is preferable to select stainless steel, which is an iron alloy, or phosphor bronze, as the metal material composing the holding body 30. In the case where the function of the heat transfer is not necessary, the holding body 30 may be composed of another material such as a resin material having a necessary stiffness.
The holding body 30 includes a base part 31, a holding part 33 and a retaining structure 37. The base part 31 has a flat shape that is rectangular in planar view. The holding part 33 is provided on the front (F) side of the base part 31. The retaining structure 37 is provided on the rear (B) side of the base part 31. In the holding body 30, the holding part 33 can be formed by making a wholly flat stamping material having a shape of the spread holding part 33 and constituted by, for example, a stainless steel plate, disposing the protective body 19 at a predetermined position, and thereafter, crimping the protective body 19 by bending processing. The pair of lead wires 17, 17 is supported by the base part 31, so as to be arrayed in the width direction (W).
[Holding Part 33 (First Holding Part 34, Second Holding Part 35):
As shown in
As shown in
The first holding part 34 holds the protective body 19 while pressing the protective body 19 in the width direction (W) by the pair of lateral plates 34B, 34B provided with a gap in the width direction (W). Further, the first holding part 34 presses the protective body 19 in the height direction (H) by the base part 31 and flat plates 34C, 34C provided with a gap in the height direction (H). By the press in the width direction (W) and the press in the height direction (H), the protective body 19 is fixed by crimping of the first holding part 34.
Next, as shown in
In the second holding part 35, the first lateral plate 35B, the flat plate 35C and the second lateral plate 35D, in addition to the base part 31, surround the periphery of the protective body 19 such that the surfaces contact with the protective body 19. The heat-sensitive body 11 is provided in the interior of the protective body 19 surrounded by the second holding part 35. Moreover, the second holding part 35 including the first lateral plate 35B, the flat plate 35C and the second lateral plate 35D is set such that the size of the second holding part 35 in the longitudinal direction (L) is larger than that or the first holding part 34, and thereby, it is possible to sufficiently exert the function of the heat transfer from the second holding part 35 to the heat-sensitive body 11.
[Retaining Structure 37:
Next, the retaining structure 37 will be described with reference to
The retaining structure 37 is formed on the rear (B) side of the base part 31, integrally with the base part 31. As shown in
As shown in
[Fixing Pipe 50:
Next, the fixing pipe 50 will be described with reference to
As an example, the fixing pipe 50 is composed of glass wool and is formed in a pipe shape. The glass wool is a flocculent material composed of glass fiber. As well known, the glass wool is used as a heat insulating material for buildings, a heat insulating material for pipes of air conditioning ducts, and the like.
The glass wool has elastic property in addition to heat insulating property, and the fixing pipe 50 can fix the lead wires 17, 17 to the base part 31 by using the elastic property in addition to the heat insulating property.
As shown in
The glass wool and the perfect circle are just examples, and the material and opening shape of the fixing pipe 50 are not limited as long as a predetermined fixation function described next is exerted.
As shown in
When the fixing pipe 50 is attached so as to contain the retaining structure 37 and the lead wires 17, 17, the fixing pipe 50 is extended in the width direction M and is squashed in the height direction (H), as shown in
The tensile force is generated by the contact of the fixing pipe 50 with the retaining structure 37. Therefore, the first projections 37A, 37A and second projections 37B, 37B of the retaining structure 37 need to project to the outsides of the lead wires 17, 17 in the width direction (W).
[Attachment Procedure for Fixing Pipe 50:
A procedure for attaching the fixing pipe 50 to the sensor element 10 will be described with reference to
First, as shown in
Next, the fixing pipe 50 is moved to the one end side of the lead wires 17, 17, and the fixing pipe 50 is pushed to a position allowing the retaining structure 37 to be covered Δt the time of the pushing, the pressing forces P1, P2 and the tensile force T are generated in the fixing pipe 50 as shown in
By moving the fixing pipe 50 to a predetermined attachment position, the temperature sensor 1 according to the embodiment is obtained
[Effect]
Next, effects of the temperature sensor 1 according to the embodiment will be described
[Basic Effect]
In the temperature sensor 1, the fixing pipe 50 is attached, and thereby, the lead wires 17, 17 are fixed to the base part 31 of the sensor element 10. An example in which the fixing pipe 50 is composed of a material capable of expanding and contracting is shown. As means for fixing the lead wires 17, 17 to the base part 31, for example, crimping can be employed. However, the crimping work requires cost, and there is a concern that the crimping may impart serious damage to the lead wires 17, 17.
In contrast, by using the fixing pipe 50 accord ng to the embodiment, it is possible to restrain the damage that is imparted when the lead wires 17, 17 are fixed to the base part 31 of the sensor element 10, and in addition, it is possible to reduce the man-hours for the work because special devices tor the attachment are unnecessary. That is, according to the embodiment it is possible to obtain, at low cost, the temperature sensor 1 that assures the soundness of the lead wires 17, 17 whose movement is restricted
[Effect of Retaining Structure 37]
The temperature sensor 1 includes the retaining structure 37. Accordingly even when the temperature sensor 1 is used under a vibration environment, it is possible to restrain the fixing pipe 50 from falling off from the predetermined attachment position, and therefore, it is possible to stably fix the lead wires 17, 17 to the base part 31. Particularly, in the above-described embodiment, the retaining structure 37 is provided at the edges 32 of both side of the base part 31 in the width direction (W), and therefore, the effect of the retaining in the width direction (W) is obtained. Furthermore, as the retaining structure 37, the first projections 37A, 37A and the second projections 37B, 37B are provided at both of the respective edges 32, 32, and therefore, the effect of the retaining in the longitudinal direction (L) is high.
Further, on the base part 31, the first projections 37A, 37A and second projections 37B, 37B constituting the retaining structure 37 project to the outsides of the lead wires 17, 17 in the width direction (W). Therefore, the pressing forces P1, P2 are generated from the fixing pipe 50 to the lead wires 17, 17. The pressing forces P1, P2 assure the contact of the fixing pipe 50 with the retaining structure 37, and therefore, it is possible to more reliably fix the lead wires 17, 17 to the base part 31.
[Holding Part 33 and Fixing Pipe 50]
In the temperature sensor 1, on the front (F) side, the holding part 33 fixes the protective body 19 of the sensor element 10, and on the rear side, the fixing pipe 50 fixes the lead wires 17, 17 of the sensor element. 10 together with the base part 31. Accordingly, the temperature sensor 1 is fixed over a wide range of the sensor element 10 in the longitudinal direction (L), and therefore, even when the temperature sensor 1 is placed under a vibration environment, the vibration of the sensor element 10 is restrained due to the fixation by the holding part 33 and the fixing pipe 50.
The preferred embodiment of the present invention has been described above. Without departing from the spirit of the present invention, some of the configurations described in the above embodiment may be disapplied, and may be replaced with other configurations.
[Configuration of Retaining Structure 37]
In the present invention, forms shown in
In
Furthermore, in the example described above, the retaining structure is provided at the edge 32 of the base part 31, but the retaining structure may be provided at an arbitrary position as long as the function is exerted. For example, a projection protruding in the height direction (H) may be provided on the back surface of the base part 31. The retaining structure extends the fixing pipe 50 in the height direction (H), and thereby, presses the lead wires 17, 17 against the base part 31.
In the embodiment, an example in which the retaining structure 37 is included has been described as a preferred form. However, the temperature sensor 1 in the present invention may be configured not to include the retaining structure 37, as long as the retaining can be realized. For example, when the fixing pipe 50 is composed of a material having a high static friction coefficient or a material having a high elasticity, it is possible to restrain the fixing pipe 50 from falling off without providing the retaining structure 37.
[Form of Fixing Pipe 50]
In the pipe 50 in the example described above, the opening shape is a perfect circle shape, but an arbitrary shape may be adopted as described above. For example, the opening shape may be another shape such as an elliptic shape, a triangular shape and a rectangular shape. However, the fixing pipe 50 needs to be deformable such that the necessary pressing forces P1, P2 are obtained when the fixing pipe 50 is attached to the sensor element 10.
In the fixing pipe 50, the opening diameter may be constant in the axis line direction (the longitudinal direction (L)), or a part having a different opening diameter may be included. For example, the fixing: pipe 50 may include a part having a smaller opening diameter and corresponding to the depressions 38E, 38E in
Next, the fixing pipe 50 described above is composed of glass wool, as an example, but the present invention is not limited to this. For example, a member in which metal mesh is formed in a pipe shape, a member in which silicone mesh is formed in a pipe shape, or the like can be used as the fixing pipe 50. Further, a member having a property of contracting when being heated, for example, a member such as silicone rubber having thermal contractility may be used as the fixing pipe 50.
Furthermore, the fixing pipe 50 has a pipe shape before the fixing pipe 50 is attached to the sensor element 10, but the present invention is not limited to this. For example, the fixing pipe 50 may be configured by preparing a fixing pipe material having a planar shape and composed of glass wool or the like, minding this material in a pipe shape around a necessary attachment position, and then performing bonding or the like. It is also necessary to wind the material in a pipe shape such that the fixing pipe 50 can press the lead wires 17, 17 against the base part 31.
[Sensor Element 10]
Next, the sensor element 10 described above is an example, and a sensor element having a different form can be used in the temperature sensor in the present invention. For example, the cross-section shape of the protective body 19 of the sensor element 10 is a rectangular shape, but a protective body whose cross-section shape is a circular shape can be used in the present invention.
[Holding Body 30]
Next, the holding body 30 described above is an example, and a function other than the function to hold the sensor element 10 can be added to the holding body in the present invention. For example, it is possible to have a function as a lug terminal for fixing the temperature sensor 1 to the temperature measurement object by screwing.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2020/041525 | 11/6/2020 | WO |