Information
-
Patent Grant
-
6615920
-
Patent Number
6,615,920
-
Date Filed
Friday, March 17, 200024 years ago
-
Date Issued
Tuesday, September 9, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 166 313
- 166 289
- 166 285
- 166 50
- 166 1176
- 166 115
- 175 61
- 175 80
- 175 81
-
International Classifications
-
-
Disclaimer
Terminal disclaimer
Abstract
One or more templates are provided for circulating fluids in a main well bore and for drilling and completing at least one offset well bore from the main well bore. Each template has a body, an inlet leg, a main outlet leg, and an offset outlet leg. A straddle assembly is mounted in the template to configure the template for fluid circulation. The straddle assembly, in cooperation with the inlet and main outlet legs, effects a downhole flow path which directs fluids from the inlet leg through body of the template and out the main outlet leg, bypassing the offset outlet leg. The straddle assembly is distally displaced from the template to reconfigure the template for drilling. A diverter is placed in the body of the template upon displacement of the straddle assembly to define a drill string path from the inlet leg to the offset outlet leg. The offset well bore is drilled by conveying a drill string through the drill string path. The diverter may then be used to direct additional fluids or tools from the inlet leg to the offset outlet leg for completion of the offset well bore.
Description
TECHNICAL FIELD
The present invention relates generally to a template positioned in a well bore and, more particularly, to a template or system of templates having a configuration which enables circulation of fluids through the template when placed in a main well bore and having alternate configurations which enable drilling and completion of offset well bores through the template from the main well bore.
BACKGROUND OF THE INVENTION
Well bores are commonly drilled into subterranean formations at an orientation which deviates from true vertical to increase hydrocarbon production from a given well and/or to reduce the unit cost of hydrocarbon recovery from a given well. For example, a deviated well bore penetrating a fractured formation can increase the drainage area defined by the well bore to substantially increase hydrocarbon production from the resulting well. The use of deviated well bores also increases the number of well bores which can be drilled and completed from a single offshore drilling platform having a set number of drilling slots. The ability to recoup the substantial fixed cost of constructing the offshore drilling platform is often enhanced as a function of the number of well bores which can be drilled and completed from the platform. A plurality of deviated or offset well bores can be drilled from any one drilling slot on an offshore drilling platform using current technology as evidenced, for example, by U.S. Pat. No. 5,330,007. A downhole template is employed to guide the drill string in a desired direction which is offset from the surface casing for the purpose of drilling an offset well bore.
The present invention recognizes a need for a downhole template which can be positioned and cemented in a main well bore to enable drilling and completion of an additional offset well bore from the main well bore using the template. One of the problems encountered in developing such a template is to define template configurations and procedures which more easily and cost-effectively enable circulating fluids past the template in the main well bore to cement the template therein and which also relatively easily and cost-effectively enable drilling and completion of an offset well bore using the resulting cemented template. Accordingly, it is an object of the present invention to provide a downhole template or system of downhole templates which is configured for circulating fluids past the templates when placed in a well bore. It is another object of the present invention to provide a process for circulating fluids past the template or system of templates in a main well bore, particularly for the purpose of cementing the templates in the main well bore. It is yet another object of the present invention to provide a template or system of templates which is reconfigured for drilling and completing one or more offset well bores from the main well bore. It is still another object of the present invention to provide a process for reconfiguring the template or system of templates from a fluid circulation configuration to drilling or completion configurations. It is a further object of the present invention to provide processes for drilling and completing one or more offset well bores from the main well bore using the template or system of templates. These objects and others are achieved in accordance with the invention described hereafter.
SUMMARY OF THE INVENTION
The present invention encompasses an individual downhole template, a system of such individual downhole templates, and processes for using the template or system of templates in a well bore. In accordance with one embodiment, the invention is a template positionable in a main well bore and configured for drilling an offset well bore from the main well bore. The template includes a body having a proximal face and a distal face, wherein the body encloses a primary chamber. The template also includes a tubular inlet leg engaging the proximal face and aligned with an inlet opening in the proximal face, a tubular main outlet leg engaging the distal face and aligned with a main outlet opening in the distal face, and a tubular offset outlet leg engaging the distal face and aligned with an offset outlet opening in the distal face. The body is substantially cylindrical and encloses at least one by-pass tube extending from the proximal face to the distal face in fluid isolation from the primary chamber. The inlet leg is free from intersection with the main outlet leg or the offset outlet leg within the primary chamber. The inlet and main outlet legs are coaxially aligned about a substantially vertical main axis, while the offset outlet leg is substantially parallel to the inlet and main outlet legs. The template can also include a diverter positioned in the body to define a drill string path from the inlet leg to the offset outlet leg or to the main outlet leg. The diverter can also be positioned in the main outlet leg to provide a pressure seal in the main outlet leg, enabling pressure stimulation through the offset outlet leg.
In accordance with another embodiment, the invention is a template positionable in a main well bore and configured for circulating fluids through the main well bore. The template includes a body, a tubular inlet leg, a tubular main outlet leg, and a tubular offset outlet leg, wherein the legs open into the body. An offset plug is positioned in the offset outlet leg. The template also includes a straddle assembly including a straddle tube having proximal and distal ends and proximal and distal seals positioned substantially at the proximal and distal ends. The proximal seal is mounted in the inlet leg and the distal seal is mounted in the main outlet leg to provide a continuous straddle assembly flow path through the body which substantially prevents fluid flow from the inlet leg into the offset outlet leg. Accordingly, a continuous downhole flow path is provided through the inlet leg, the straddle assembly, and the main outlet leg. The template is reconfigured from the fluid circulation configuration to the drilling configuration described above simply by removing the straddle assembly from the body, thereby providing the drill string path from the inlet leg to the offset outlet leg or to the main outlet leg.
In accordance with another embodiment, the invention is a template system positioned in a well bore and having a plurality of templates configured for circulating a fluid in the well bore. The system has an initial template and a first additional template, each of which are substantially as described above, including a body, a tubular inlet leg, a tubular main outlet leg, a tubular offset outlet leg, and a straddle assembly. The main outlet leg of the initial template is serially connected to the inlet leg of the first additional template to connect the continuous downhole flow path of the initial template to the continuous downhole flow path of the first additional template. The template system may further include second or more additional templates positioned in series, wherein the main outlet leg of the first additional template is serially connected to the inlet leg of the second additional template and the main outlet leg of the second additional template is serially connected to the inlet leg of the next additional template to interconnect the continuous downhole flow paths of all the templates.
In accordance with another embodiment, the invention is a template system positionable in a main well bore and having a plurality of templates configured for drilling at least one offset well bore through one of the templates from the main well bore. The system has an initial template and a first additional template, each of which are substantially as described above, including a body having a proximal face and a distal face, wherein the body encloses a primary chamber, a tubular inlet leg engaging the proximal face and aligned with an inlet opening in the proximal face, a tubular main outlet leg engaging the distal face and aligned with a main outlet opening in the distal face, and a tubular offset outlet leg engaging the distal face and aligned with an offset outlet opening in the distal face. The main outlet leg of the initial template is serially connected to the inlet leg of the first additional template. The template system may further include second or more additional templates positioned in series, wherein the main outlet leg of the first additional template is serially connected to the inlet leg of the second additional template and the main outlet leg of the second additional template is serially connected to the inlet leg of the next additional template to interconnect the continuous downhole flow paths of all the templates.
In accordance with another embodiment, the invention is a process for circulating a fluid through a template in a main well bore. The process provides a template including body, a tubular inlet leg, a tubular main outlet leg and a tubular offset outlet leg, wherein the legs open into the body. The template is positioned in a main well bore to form an annulus between the template and a face of the main well bore. A straddle assembly is releasably mounted in the template with the proximal seal positioned in the inlet leg and the distal seal positioned in the main outlet leg to provide a continuous straddle assembly flow path through the body. The straddle assembly substantially prevents fluid flow from the inlet leg into the offset outlet leg, such that a continuous downhole flow path is provided through the inlet leg, the straddle assembly, and the main outlet leg which excludes the offset outlet leg. The offset outlet leg is also plugged to prevent fluid communication between the main well bore and the offset outlet leg. A cement is injected in a distal direction into the downhole flow path and displaced proximally into the annulus by distally displacing the straddle assembly behind the cement. At least one by-pass tube is provided through the template which facilitates proximal displacement of the cement past the template. An offset well bore is drilled through the offset outlet leg which is thereafter completed through the offset outlet leg. The main well bore may also be extended by conveying a drill string through the main outlet leg.
In accordance with another embodiment, the invention is a process for circulating a fluid through a plurality of templates in a main well bore. The process provides an initial template and a first additional template, each including a body, a tubular inlet leg, a tubular main outlet leg and a tubular offset outlet leg, wherein the legs open into the body. The initial and first additional templates are serially positioned in a main well bore with the main outlet leg of the initial template connected to the inlet leg of the first additional template. An initial straddle assembly is releasably mounted in the initial template with the proximal seal positioned in the inlet leg and the distal seal positioned in the main outlet leg to provide a continuous straddle assembly flow path through the body and substantially prevent fluid flow from the inlet leg of the initial template into the offset outlet leg of the initial template. A first additional straddle assembly is releasably mounted in the first additional template with the proximal seal positioned in the inlet leg and the distal seal positioned in the main outlet leg to provide a continuous straddle assembly flow path through the body and substantially prevent fluid flow from the inlet leg of the first additional template into the offset outlet leg of the first additional template, such that a continuous downhole flow path is provided through the initial and first additional templates which excludes the offset outlet legs of the initial and first additional templates. The offset outlet legs of the initial and first additional templates are also plugged to prevent fluid communication between the main well bore and the offset outlet legs of the initial and first additional templates.
A distal extension tube is provided extending beyond the main outlet leg of the first additional template. The distal extension tube has a proximal end connected to the main outlet leg of the first additional template and a distal end opening into the main well bore. A cement is injected in a distal direction into the downhole flow path, through the distal extension tube and displaced proximally into an annulus between a face of the main well bore and the templates. Displacement of the cement into the annulus is effected by plugging the initial straddle assembly flow path to substantially prevent pressure communication between a proximal side of the initial straddle assembly and a distal side of the initial straddle assembly. A positive pressure differential is created on the proximal side of the initial straddle assembly to distally displace the initial straddle assembly which in turn displaces the cement. The first additional straddle assembly flow path is then plugged and the positive pressure differential on the proximal side of the initial straddle assembly is used to distally displace the first additional straddle assembly which further displaces the cement. Displacement of the initial straddle assembly also enables fluid communication between the inlet leg of the initial template and the offset outlet leg of the initial template. Similarly, displacement of the first additional straddle assembly enables fluid communication between the inlet leg of the first additional template and the offset outlet leg of the first additional template. The process may also provide second or more additional templates which are serially positioned the initial and first additional templates, wherein the main outlet leg of the first additional template is connected to the inlet leg of the second additional template and the main outlet leg of the second additional template is connected to the inlet leg of the next additional template. Second or more additional straddle assemblies are releasably mounted in the second or more additional templates with the proximal seal positioned in the inlet leg and the distal seal positioned in the main outlet leg to provide a continuous straddle assembly flow path through the body of the second or more additional templates and substantially prevent fluid flow from the inlet leg of the second or more additional templates into the offset outlet leg of the second or more additional templates. The second or more additional straddle assemblies are distally displaced to further displace the cement into the annulus.
A diverter is placed in the body of the initial template to define a drill string path from the inlet leg to the offset outlet leg of the initial template. An offset well bore is drilled from the main well bore by conveying a drill string through the offset outlet leg of the initial template. The offset well bore is also pressure stimulated through the offset outlet leg of the initial template. A diverter is similarly placed in the body of the first additional template to define a drill string path from the inlet leg to the offset outlet leg of the first additional template. An offset well bore is then drilled from the main well bore by conveying a drill string through the offset outlet leg of the first additional template. The offset well bore is also pressure stimulated through the offset outlet leg of the first additional template.
In accordance with another embodiment, the invention is a process for pressure stimulating a well bore through a template. The process provides a template having a tubular inlet leg, a tubular main outlet leg and a tubular offset outlet leg. The inlet leg and the main outlet leg are positioned in a main well bore and the offset outlet leg is positioned in an offset well bore extending from the main well bore. The main outlet leg is pressure sealed to withstand a pressure of at least about 3500 psi and the offset well bore is pressure stimulated through the offset outlet leg.
The invention will be further understood from the accompanying drawings and description.
BRIEF DESCRIPTION OF THE DRAWINGS
FIGS. 1A and 1B
are a perspective view of a template having utility in the present invention.
FIG. 2
is of the template of
FIGS. 1A and 1B
.
FIG. 3
is a bottom view of the template of
FIGS. 1A and 1B
.
FIG. 4
is a cross sectional view of the template of
FIGS. 1A and 1B
taken along line
4
—
4
.
FIGS. 5A and 5B
are a lengthwise sectional view of the template of
FIGS. 1A and 1B
.
FIG. 6
is a perspective view of a straddle assembly having utility in the present invention.
FIG. 7
is a lengthwise sectional view of the template of
FIGS. 1A and 1B
having the straddle assembly of
FIG. 6
mounted therein for practicing a fluid circulation process of the present invention.
FIG. 8
is a top view of the template and straddle assembly of FIG.
7
.
FIG. 9
is a bottom view of the template and straddle assembly of FIG.
7
.
FIG. 10
is a schematic sectional view of a template system of the present invention positioned in a main well bore, wherein the template system is in an operating configuration for practicing the fluid circulation process.
FIGS. 11-15
are a sequence of schematic sectional views of the template system of
FIG. 10
, wherein the template system is in a sequence of operating configurations for practicing a cementing process in accordance with the present invention.
FIG. 16
is a schematic sectional view of a template system of the present invention in a configuration for practicing offset well bore drilling and completion processes.
FIG. 17
is a perspective view of a diverter having utility in the present invention.
FIG. 18
is a lengthwise sectional view of the template of
FIGS. 1A and 1B
having the diverter of
FIG. 17
mounted therein for practicing the offset well bore drilling and completion processes of the present invention.
FIGS. 19 and 20
are schematic sectional views of a template system of the present invention in a sequence of operating configurations for practicing the offset well bore drilling and completion processes.
FIG. 21
is a schematic sectional view of a main well bore and a plurality of offset well bores extending therefrom which were drilled and completed using the processes and template system of the present invention.
DESCRIPTION OF PREFERRED EMBODIMENTS
Referring to
FIGS. 1A and 1B
, a template of the present invention is shown and generally designated
20
. The template
20
functions as a guide which has utility in fluid circulation, drilling and completion processes further encompassed by the present invention. The template
20
has a body
21
with a cylindrical configuration which has a plurality of substantially straight tubular members
22
,
23
,
24
extending from the body
21
. Tubular member
22
is an inlet leg, tubular member
23
is a main outlet leg, and tubular member
24
is an offset outlet leg. The body
21
has a cylindrical sidewall
25
and circular proximal and distal plates
26
,
27
fitted across the proximal and distal ends of the sidewall
25
, respectively. The relative terms “proximal” and “distal” are used herein with reference to a well head, wherein the distal element is generally further downhole from the well head than the corresponding proximal element. The proximal and distal plates
26
,
27
are oriented at a right angle to the sidewall
25
and are affixed to the sidewall
25
by means such as welding. The intersecting edges of the sidewall
25
and circular plates
26
,
27
are preferably beveled to facilitate distal displacement of the template
20
into a well bore as described hereafter. The proximal and distal plates
26
,
27
are solid having a substantial thickness on the order of about 4 to 6 inches.
The inlet leg
22
has a distal end
28
engaging the proximal plate
26
and aligned with an inlet opening
29
in the proximal plate
26
. The inlet leg
22
terminates at the proximal plate
26
with the distal end
28
being fixably attached to the proximal plate
26
by screw threads (not shown). The main outlet leg
23
has a proximal end
30
engaging the distal plate
27
and aligned with a main outlet opening
31
in the distal plate
27
. The main outlet leg
23
terminates at the distal plate
27
with the proximal end
30
being fixably attached to the distal plate
27
by screw threads (not shown). The inlet leg
22
, inlet opening
29
, main outlet leg
23
and main outlet opening
31
have substantially identically dimensioned circular cross sections and are coaxially aligned about the same vertical axis of the template
20
, termed the main axis. The offset outlet leg
24
is parallel to the inlet and main outlet legs
22
,
23
, being aligned about a vertical axis, termed the offset axis of the template
20
, which is offset from the main axis. The offset outlet leg
24
has a proximal end
32
engaging the distal plate
27
and aligned with an offset outlet opening
33
in the distal plate
27
. The offset outlet leg
24
terminates at the distal plate
27
with the proximal end
32
fixably attached to the distal plate
27
by screw threads (not shown). The offset outlet leg
24
and offset outlet opening
33
have substantially identically dimensioned circular cross sections which are substantially identical to those of the inlet leg
22
, inlet opening
29
, main outlet leg
23
and main outlet opening
31
. The openings
29
,
31
,
33
all have beveled edges to facilitate passage therethrough.
Referring additionally to
FIGS. 2-4
, a plurality of by-pass tubes
34
a
,
34
b
,
34
c
,
34
d
are retained within the body
21
. Each by-pass tube, generally designated
34
, extends through the body
21
from the proximal plate
26
to the distal plate
27
in a parallel orientation with the inlet leg
21
, main outlet leg
22
, and offset outlet leg
23
. The by-pass tubes
34
a
,
34
b
,
34
c
,
34
d
are continuously open throughout their entire length and are aligned with proximal by-pass openings
36
a
,
36
b
,
36
c
,
36
d
and distal by-pass openings
38
a
,
38
b
,
38
c
,
38
d
in the proximal and distal plates
26
,
27
, respectively. Retention plates
40
a
,
40
b
extend vertically through the body
21
along the length of the by-pass tubes
34
and are sealingly affixed to the side wall
25
and proximal and distal plates
26
,
27
. The retention plates define a plurality of chambers
42
a
,
42
b
,
44
within the body
21
which are in fluid isolation from one another. The chamber
42
a
is a by-pass chamber which retains the by-pass tubes
34
a
,
34
b
. The chamber
42
b
is similarly a by-pass chamber which retains the by-pass tubes
34
c
,
34
d
. The chamber
44
is a primary chamber which is positioned between and is substantially larger than the by-pass chambers
42
a
,
42
b
. The entire volume of the primary chamber
44
is substantially open, having a substantially uniform continuous cross section devoid of any obstructions. Accordingly, the legs
22
,
23
,
24
do not substantially extend into the primary chamber
44
and are free from intersection with one another within the primary chamber
44
.
The inlet leg
22
, inlet opening
29
, primary chamber
44
, main outlet opening
31
and main outlet leg
23
define a first (or main) guide path through the template
20
, while the inlet leg
22
, inlet opening
29
, primary chamber
44
, offset outlet opening
33
and offset outlet leg
24
define a second (or offset) guide path through the template
20
. The main and offset guide paths may be characterized in combination as approximating an “h” configuration. The main guide path is continuous and linear along its entire length through the template
20
. The offset guide path proceeds linearly through the inlet leg
22
, but deviates from its linear path in the primary chamber
44
toward the offset outlet leg
24
. Upon exiting the primary chamber
44
, the offset guide path proceeds linearly through the offset outlet leg
24
. Accordingly, the offset guide path in its entirety has a continuous, but non-linear, route through the template
20
. It is noted that the inlet leg
22
, main outlet leg
23
, and offset outlet leg
24
are all parallely aligned with the longitudinal axis of a well bore when the template
20
is operationally positioned in a well bore as described hereafter. It is further noted that the main outlet leg
23
is substantially longer than the offset outlet leg
24
, while the inlet leg
22
is substantially shorter than either.
The template
20
is provided with a plurality of coupling elements which enable coupling of the template
20
with additional downhole components utilized in the systems and processes of the present invention. For example, a pair of circular grooves
49
and a longitudinal slot
50
are formed in the inside face of the main outlet leg
23
which facilitate placement of a diverter in the template
20
in a manner described hereafter. The proximal end
52
of the inlet leg
22
is provided with internal screw threads
54
while the distal end
55
of the main outlet leg
23
is provided with external screw threads
56
. The screw threads
54
,
56
enable coupling of the distal end
55
of the main outlet leg
22
of one template
20
to the proximal end
52
of the inlet leg
22
of another like template
20
, to an alternately configured template, to a connective tubing string, or to another downhole connective component as will be described hereafter. Similarly, the distal end
57
of the offset outlet leg
24
is provided with internal screw threads
58
which enable coupling of the distal end
57
of the offset outlet leg
24
to other downhole components as needed. A pair of circular grooves
59
are formed in the inside face of the offset outlet leg
24
which facilitate placement of a hanger assembly in the template
20
in a manner described hereafter. The screw threads
54
,
56
,
58
are shown herein by way of example. It is apparent to the skilled artisan that the internality or externality of the screw threads
54
,
56
,
58
can be reversed or that other conventional coupling means not shown can be used for joining the templates
20
to one another or to other downhole components within the scope of the present invention.
The template
20
may have a one-piece unitary construction or may be constructed from multiple sections which are secured together by any suitable means, such as screw threads, cam locks, welds, or the like, and sealed at their joints by any suitable means, such as O-rings or other gaskets. The template
20
is preferably constructed from a suitable metal or combination of metals, which is chosen based on the loads and pressures to be encountered in the well bore during use. Generally the entire template
20
has a length of about 20 to about 30 feet or more. The body
21
typically has a length of at least about 12 feet to accommodate a relatively gradual arcuate deviation of the offset guide path. The body
21
typically has an outside diameter on the order of about 0.3 meters to fit within a conventional well bore. The cylindrical configuration of the body
21
enables the template
20
to substantially resist displacement from a well bore when the template
20
is cemented in a well bore in a manner described hereafter. The template
20
resists displacement in a well bore at pressures of at least 3,500 psi, preferably at least 7,000 psi, and more preferably at least 10,000 psi or more, which is substantially greater than would be possible for known templates having a non-cylindrical body.
Referring to
FIG. 6
, a straddle assembly having cooperative utility as an additive component of the template
20
is shown and generally designated
60
. The straddle assembly
60
includes a continuous length of a straddle tube
62
having an open proximal end
64
and an open distal end
66
. The straddle tube
62
is formed from a strong rigid material, such as fiberglass or aluminum, which can be readily drilled through with a conventional oil field drill bit. The straddle assembly
60
further includes a proximal seal
68
and a distal seal
70
, conventionally termed wiper plugs, which are coupled with the open proximal and distal ends
64
,
66
of the straddle tube
62
, respectively, by screw threads. The proximal and distal seals
68
,
70
have central apertures
72
which are aligned with the open straddle tube
62
to define a continuous straddle assembly flow path. The length of the straddle assembly
60
is substantially greater than the length of the body
21
.
The proximal seal
68
comprises a frusticonically-shaped gasket
74
which is tapered in a distal direction to facilitate distal displacement of the straddle assembly
60
into and through the template
20
. The proximal seal
68
further comprises a plurality of radially extending retention pins
76
which function in a manner described hereafter. The central aperture
72
of the proximal seal
68
is provided with internal screw threads (not shown). The distal seal
70
has a substantially similar construction as the proximal seal
68
, likewise comprising a gasket
74
, but lacking the retention pins
76
. The distal seal
70
is provided with external threads
78
which are receivable by the corresponding internal screw threads provided in the central aperture
72
of the proximal seal
68
enabling end to end coupling of multiple straddle assemblies
60
to one another in series.
Referring to
FIGS. 7-9
, the straddle assembly
60
is shown releasably mounted in the template
20
in accordance with the fluid circulation process of the present invention. The straddle tube
62
is positioned in the primary chamber
44
while the proximal seal
68
is positioned in the inlet leg
22
and the distal seal
70
is positioned in the main outlet leg
23
. Releasable mounting of the straddle assembly
60
in the template
20
is effected by engaging the retention pins
76
with an internal shoulder
82
in the proximal end
52
of the inlet leg
22
. When the retention pins
76
of the proximal seal
68
engage the shoulder
82
, the proximal and seals
68
,
70
are positioned as desired in the inlet and main outlet legs
22
,
23
, respectively, while the retention pins
76
prevent further distal movement of the straddle assembly
60
within the template
20
under normal operating pressures of the present fluid circulation process. The retention pins
76
have a predetermined pressure failure threshold which renders them shearable at an elevated pressure enabling the practitioner to release the straddle assembly
60
from its mount within the inlet and main outlet legs
22
,
23
in a manner described hereafter.
The proximal and distal seals
68
,
70
are each sized to have an outside diameter which approximates the inside diameter of the inlet and main outlet legs
22
,
23
to form a fluid-tight seal between the inside faces of the inlet and main outlet legs
22
,
23
and the gaskets
74
of the seals
68
,
70
. Accordingly, the inlet leg
22
, straddle assembly
60
, and main outlet leg
23
define a continuous downhole flow path through the template
20
. The straddle assembly
60
fluid isolates the downhole flow path from the offset outlet leg
24
. A fluid-tight offset plug
84
is screwed into the distal end
57
of the offset outlet leg
24
to fluid isolate the offset outlet leg
24
from the exterior of the template
20
during the fluid circulation.process. The offset plug
84
is formed from a material which can be readily drilled through with a conventional oil field drill bit.
The fluid circulation process of the present invention is described below with initial reference to
FIG. 10. A
template system, to which the fluid circulation process applies, is shown and generally designated
90
. The template system
90
comprises a plurality of templates
20
a
,
20
b
,
20
c
, which are identical to the template
20
described above with reference to
FIGS. 1A and 1B
. Separate straddle assemblies
60
a
,
60
b
,
60
c
are mounted in each template
20
a
,
20
b
,
20
c
, respectively, as described above with reference to
FIGS. 7-9
. The straddle assemblies
60
b
,
60
c
, termed the lower straddle assemblies, are identical to the straddle assembly
60
described above with reference to FIG.
6
. The straddle assembly
60
a
, termed the top straddle assembly, differs from the lower straddle assemblies
60
b
,
60
c
only in the configuration of the central aperture
72
of the proximal seal
68
, which is modified in a manner apparent to the skilled artisan to receive a pump down plug as described hereafter. In all other respects, the top straddle assembly
60
a
is identical to the lower straddle assemblies
60
b
,
60
c.
The templates
20
a
,
20
b
,
20
c
, having the straddle assemblies
60
a
,
60
b
,
60
c
mounted therein, are shown stacked end to end in series and coupled to one another for purposes of illustration. In particular, the distal end
55
of the main outlet leg
23
of the initial template
20
a
, alternately termed the proximal template, is coupled with the proximal end
52
of the inlet leg
22
of the next distally succeeding template
20
b
, alternately termed the first additional template, by means of the screw threads
56
,
54
, respectively, to couple the templates
20
a
,
20
b
together. Similarly, the distal end
55
of the first additional template
20
b
is coupled with the proximal end
52
of the next distally succeeding template
20
c
, termed the second additional template, by the screw threads
56
,
54
, respectively, to couple the templates
20
b
,
20
c
together. It is apparent to the skilled artisan that the successive templates need not be serially stacked end to end within the scope of the present invention. In practice, the successive templates are often serially connected while positioned substantial distances apart from one another up to one thousand feet or more. Where two successive templates are serially connected, yet spaced a distance apart, the distal end
55
of the most proximal template is fluid communicatively connected to the proximal end
52
of the next successive template by means of a conventional connective tubing string (not shown) having substantially the same diameter as the legs
22
,
23
,
24
. For example, the legs
22
,
23
,
24
and connective tubing string may have a diameter of 5½ inches.
The present template system
90
is shown having a total of three templates, i.e., a proximal template
20
a
and two additional templates
20
b
,
20
c
. It is apparent to the skilled artisan that the template system
90
of the present invention may have as many additional templates as are permitted by the given downhole environment and are desired by the practitioner. Additional templates beyond those shown are successively provided in series from the second additional template
20
c
in substantially the same manner as described above with respect to the preceding templates
20
a
,
20
b
,
20
c.
The template system
90
is positioned in a main well bore
92
which extends through earthen material from a well head
96
into a formation
94
. The main well bore
92
has a resident portion
98
, wherein the templates
20
a
,
20
b
,
20
c
reside, which is substantially vertical. The main well bore
92
has a distal portion
100
extending distally beyond the resident portion
98
which is horizontally deviated from the vertical. It is alternatively within the scope of the present invention to provide a main well bore
92
wherein the resident portion
98
deviates somewhat from the vertical or wherein the distal portion
100
is substantially vertical. A surface or intermediate casing
102
is positioned in a proximal portion
104
of the main well bore
92
which extends from the well head
96
to the proximal end
106
of the resident portion
98
. The casing
102
may be secured in the proximal portion
104
by cement (not shown) prior to initiating the present fluid circulation process. However, the resident portion
98
is typically an uncased open bore hole having an open annulus
107
between the formation
94
and the templates
20
a
,
20
b
,
20
c
. The distal portion
100
is likewise typically an uncased open bore hole.
The template system
90
further comprises a riser
108
having a distal end
110
which is coupled with the proximal end
52
of the inlet leg
22
of the proximal template
20
a
by the screw threads
54
and corresponding screw threads (not shown) on the distal end
110
. The riser
108
has substantially the same inside and outside diameters as the inlet leg
22
of the proximal template
20
a
. The riser
108
extends from the proximal end
106
of the resident portion
98
to a point in the proximal portion
104
where an opposite proximal end
112
of the riser
108
intersects a collar
114
. The intersection point is typically positioned relatively near the well head
96
. The collar
114
has substantially the same outside diameter as the inside diameter of the casing
102
and has a central opening
116
which is sized to receive the proximal end
112
of the riser
108
. The proximal end
112
is coupled with the collar
114
at the central opening
116
by screw threads or other conventional coupling means (not shown).
The inlet leg
22
is off-center relative to the central axis of the main well bore
92
due to the configuration of the proximal template
20
a
while the central opening
116
of the collar
114
is concentric with the central axis of the main well bore
92
. As a result, the riser
108
experiences a slight bend in the proximal portion
104
of the main well bore
92
to align with the inlet leg
22
of the proximal template
20
a
. A second collar (not shown) may be positioned at the proximal end
106
of the resident portion
98
to facilitate alignment of the distal end
110
of the riser
108
with the inlet leg
22
of the proximal template
20
a.
The template system
90
further comprises a distal extension tube
120
having a proximal end
122
and a distal end
124
. The proximal end
122
of the distal extension tube
120
is coupled with the distal end
55
of the main outlet leg
23
of the second additional template
20
c
by the screw threads
56
and corresponding screw threads (not shown) on the proximal end
122
. The distal extension tube
120
distally extends from the distal end
126
of the resident portion
98
through the distal portion
100
of the main well bore
92
, terminating at the distal end
124
of the distal extension tube
120
, which is typically at the bottom
128
of the main well bore
92
. The distal extension tube
120
has substantially the same inside and outside diameters as the main outlet leg
23
of the second additional template
20
c
, such that the annulus
107
extends beyond the resident portion
98
of the main well bore
92
through the distal portion
100
to the distal end
124
. A conventional set shoe
130
and landing collar
132
are serially positioned at the distal end
124
. The set shoe
130
has a plurality of lateral ports
133
which provide fluid communication between the interior of the distal extension tube
120
and the annulus
107
.
The template system
90
, as shown in
FIG. 10
, is in an operating configuration for the fluid circulation process. As such, the components of the template system
90
are aligned in a manner which renders the downhole flow path continuously open from the central opening
116
to the lateral ports
133
. Direct fluid communication is enabled between the well head
96
and the annulus
107
via the downhole flow path, while the offset legs
24
of the templates
20
a
,
20
b
,
20
c
are desirably maintained in substantial fluid isolation from the well head
96
and the annulus
107
. The fluid circulation process is initiated by pumping an oil field fluid such as a mud or spacer from the well head
96
through the downhole flow path as shown by the directional arrows. Pumping of the fluid continues with the fluid passing through the distal extension tube
120
, out the ports
133
and up the annulus
107
. Conventional recirculation means (not shown) may be provided at the collar
114
to enable recirculation of the fluid back into the downhole flow path, if desired. Throughout the fluid circulation process, the straddle assemblies
60
a
,
60
b
,
60
c
and plugs
84
substantially prevent any fluid from entering the offset legs
24
of the templates
20
a
,
20
b
,
20
c
. At the same time, the by-pass tubes
34
enable the circulating fluid to flow upward through the annulus
107
past the templates
20
a
,
20
b
,
20
c
without substantial restriction even where the outside diameter of the cylindrical body
21
is only slightly less than the well bore
92
. For example, the body
21
may have a typical outside diameter of 11⅜ inches while the well bore
92
has a diameter of 12¼ inches.
The present fluid circulation operating configuration may be adapted to a series of cementing configurations shown in
FIGS. 11-15
which enable one to practice a process for cementing the templates
20
a
,
20
b
,
20
c
into the well bore
92
. The cementing process is initiated by pumping a slug
134
of an oil field cement from the well head
96
into the downhole flow path. Pumping of the cement continues until a slug
134
having a desired volume is pumped into the downhole flow path. The cement slug
134
preferably has a volume sufficient to secure the templates
20
a
,
20
b
,
20
c
in the main well bore
92
and seal the annulus
107
to fluid flow when fully displaced into the annulus
107
.
Referring initially to
FIG. 11
, after the cement slug
134
is placed in the downhole flow path, as shown, a fluid impermeable pump-down plug
136
is positioned in the central opening
116
behind the cement slug
134
. Referring to
FIG. 12
, the pump-down plug
136
is distally displaced through the central opening
116
and riser
10
by a displacement fluid, such as a mud, which is pumped from the well head
96
behind the pump-down plug
136
. The pump-down plug
136
is distally displaced by the displacement fluid until it engages the proximal seal
68
of the proximal straddle assembly
60
, which is positioned in the inlet leg
22
of the proximal template
20
a
. The pump-down plug
136
is sized to nest in the central aperture
72
of the proximal seal
68
, having an outside diameter which approximates the inside diameter of the central aperture
72
. As such, the pump-down plug
136
forms a fluid-tight seal between the circumference of the central aperture
72
and the outer periphery of the pump-down plug
136
which closes off the central aperture
72
to fluid flow. The displacement fluid is pumped through the downhole flow path behind the pump-down plug
136
at a sufficient pressure to create a positive displacement pressure differential between the proximal side and the distal side of the pump-down plug
136
. When the pressure differential exceeds the failure load of the retention pins
76
of the proximal seal
68
, the retention pins
76
shear which permits distal displacement of the entire proximal straddle assembly
60
a
ahead of the pump-down plug
136
. =Referring to
FIG. 13
, the proximal straddle assembly
60
a
and the nested pump-down plug
136
are distally displaced through the inlet leg
22
of the proximal template
20
a
until the distal seal
70
of the proximal straddle assembly
60
a
contacts the proximal seal
68
of the first additional straddle assembly
60
b
, which is positioned in the inlet leg
22
of the first additional template
20
b
. As a result, the proximal straddle assembly
60
a
is cleared from the inlet leg
22
of the proximal template
20
a
, enabling fluid communication between the inlet leg
22
and the offset outlet leg
24
of the proximal template
20
a
via the body
21
.
Referring to
FIG. 14
, the proximal straddle assembly
60
a
and the nested pump-down plug
136
are further distally displaced from the main outlet leg
23
of the proximal template
20
a
into the inlet leg
22
of the first additional template
20
b
by shearing the retention pins
76
of the proximal seal
68
of the first additional straddle assembly
60
b
. As a consequence, the proximal straddle assembly
60
a
displaces the adjoining first additional straddle assembly
60
b
through the inlet leg
22
of the first additional template
20
b
until the distal seal
70
of the first additional straddle assembly
60
b
contacts the proximal seal
68
of the second additional straddle assembly
60
c
, which is positioned in the inlet leg
22
of the second additional template
20
c
. As such, the pump-down plug
136
and straddle assemblies
60
a
,
60
b
,
60
c
are serially stacked in the inlet and main outlet legs
22
,
23
of the first and second additional templates
20
b
,
20
c
. It is apparent that each time the displacement fluid displaces a straddle assembly as shown in the preceding
FIGS. 13 and 14
, the displaced straddle assembly in turn displaces an additional portion of the cement slug
134
from the downhole flow path into the annulus
107
.
FIG. 15
shows the template system
90
in the final cementing configuration, wherein the proximal straddle assembly
60
a
and nested pump-down plug
136
and the succeeding first and second additional straddle assemblies
60
b
,
60
c
are further distally displaced from the inlet and main outlet legs
22
,
23
of the first and second additional templates
20
b
,
20
c
until the pump-down plug
136
and straddle assemblies
60
a
,
60
b
,
60
c
completely clear the templates
20
a
,
20
b
,
20
c
. The serially stacked pump-down plug
136
and straddle assemblies
60
a
,
60
b
,
60
c
are positioned at the landing collar
132
in distal end
124
of the distal extension tube
120
. Consequently, the pump-down plug
136
and straddle assemblies
60
a
,
60
b
,
60
c
ensure that the entirety of the cement slug
134
is fully displaced into the annulus
107
. Once the cement
134
is properly placed in the annulus
107
, it is preferably allowed to set up to complete the cementing process before further operations are performed in or from the main well bore
92
. Throughout the cementing process, the straddle assemblies
60
a
,
60
b
,
60
c
and plugs
84
substantially prevent any cement from entering the offset legs
24
of the templates
20
a
,
20
b
,
20
c
. However, upon completion of the cementing process fluid communication is enabled between the respective inlet legs
22
and offset legs
24
of the templates
20
a
,
20
b
,
20
c
via the respective template bodies
21
.
The template system
90
, as shown in
FIG. 16
, has been reconfigured to an operating configuration which enables processes for drilling and completion of one or more offset well bores from the main well bore
92
using one or more of the cemented templates
20
a
,
20
b
,
20
c
in the template system
90
. The configuration shown in
FIG. 16
further enables processes for extended drilling and completion of the main well bore
92
beyond the bottom
128
. The configuration shown in
FIG. 16
differs from the configuration shown in
FIG. 15
insofar as the straddle assemblies
60
a
,
60
b
,
60
c
have been removed from the distal extension tube
120
in the configuration of
FIG. 16. A
preferred means of removing the straddle assemblies
60
a
,
60
b
,
60
c
from the downhole flow path is to drill them out.
The drilling and composition processes of the present invention employ a diverter shown and generally designated
140
in FIG.
17
. The diverter
140
comprises a solid cylindrical mandrel
142
, a liner packer
144
, releasable locking rings
146
, and a spring-loaded locking lug
148
. The mandrel
142
has a proximal end
150
and a distal end
152
. The proximal end
150
has a diagonally slanted face
154
which is slanted at an angle relative to the longitudinal axis of the main well bore
92
. The slanted face
154
functions to guide a drilling assembly through the template system
90
in a manner described hereafter. The distal end
152
has a slight taper to facilitate distal displacement of the diverter
140
through the template system
90
.
Referring additionally to
FIG. 18
, the diverter
140
is shown mounted in the body
21
and extending into main outlet leg
23
of the template
20
. The slanted face
154
is positioned in the body
21
with the angle of the slanted face
154
aligned toward the offset outlet opening
33
. Accordingly, the diverter
140
, and more particularly the slanted face
154
, directs any fluids, tools or other structures entering the body
21
through the inlet leg
22
into the offset outlet leg
24
. The liner packer
144
provides a high-pressure seal between the mandrel
142
and the main outlet leg
23
which substantially prevents any fluids from flowing past the diverter
140
through the main outlet leg
23
. The releasable locking rings
146
, in cooperation with the grooves
49
shown in
FIGS. 1A and 1B
, substantially secure the diverter
140
against linear displacement within the template
20
during operation of the diverter
140
. Withdrawal of the locking rings
146
from the grooves
49
enables the practitioner to relocate the diverter
140
to another template
20
of the template system
90
as desired. The spring-loaded locking lug
148
, in cooperation with the longitudinal slot
50
, substantially prevents rotational displacement of the diverter
140
within the template
20
during operation of the diverter
140
. The diverter
140
is configured to withstand pressures of at least 3,500 psi, preferably at least 7,000 psi, and more preferably at least 10,000 psi or more without displacement within the main outlet leg
23
while maintaining the seal therewith. Accordingly, the diverter
140
is maintained in place in the template
20
while the template
20
is utilized for drilling or high-pressure completion processes, such as pressure stimulations, described hereafter.
Although not shown, it is apparent to skilled artisan that the diverter
140
can be mounted in the body
21
and alternately extended into the offset outlet leg
24
of the template
20
. The slanted face
154
is positioned in the body
21
with the angle of the slanted face
154
aligned toward the main outlet opening
31
to direct any fluids, tools or other structures entering the body
21
through the inlet leg
22
into the main outlet leg
23
. Such a configuration has utility for drilling or completion processes which extend the main well bore
92
as noted above.
FIG. 19
shows the template system
90
being utilized in an offset well bore drilling process. The diverter
140
is mounted in the second additional template
20
c
in substantially the same manner as described above with reference to
FIG. 18. A
drill string
156
and distally mounted drill bit
158
are inserted through the main well bore
92
into the template system
90
from a drilling rig at the well head (not shown). The diverter
140
directs the drill string
156
and drill bit
158
as they pass through the proximal opening
32
of the inlet leg
22
of the template
20
c
into the offset outlet leg
24
of the template
20
c
via the junction opening
44
. The drill bit
158
is activated to drill through the offset plug
84
in the distal opening
36
of the offset outlet leg
24
, the cement slug
134
in the annulus
107
, and out through the formation
94
a desired distance to define a first offset well bore
160
. The first offset well bore
160
has a longitudinal axis which is at a deviated angle relative to the longitudinal axis of the main well bore
92
, or stated alternatively, the longitudinal axis of the first offset well bore
160
is offset from the axis of the main well bore
92
.
Referring to
FIG. 20
, the drill string
156
and drill bit
158
are withdrawn from the first offset well bore
160
and a tubing
162
, termed a liner, is stabbed into the first offset well bore
160
and hung from the offset outlet leg
24
using a conventional hanger assembly (not shown) mounted in the circular grooves
59
. A typical tubing
162
has a diameter of 3½ inches. A set shoe
130
is provided in the tubing
162
which is substantially the same as provided in the distal extension tube
120
as shown in FIG.
10
. After cementing the tubing
162
in the first offset well bore
160
, the diverter
140
is relocated to the first additional template
20
b
and a second offset well bore
164
is drilled in substantially the same manner as the first offset well bore
160
. Although not shown, a tubing
162
is likewise stabbed into the second offset well bore
164
at the conclusion of the process for drilling the second offset well bore
164
. After cementing the tubing
162
in the second offset well bore
164
, the diverter
140
is relocated to the initial template
20
a
and a third offset well bore
166
is drilled in substantially the same manner as the first offset well bore
160
followed by stabbing and cementing a tubing
162
therein. As noted above, it is further within the scope of the present process to remove the diverter
140
from the main well bore
92
and reinsert a drill string through the distal extension tube
120
for the purpose of distally extending the bottom
128
of the main well bore
92
an additional distance further out into the formation
94
.
Referring to
FIG. 21
, the main well bore
92
is shown having the first, second and third offset well bores
160
,
164
,
166
drilled therefrom in accordance with the present process. Each of the offset well bores
160
,
164
,
166
has also been completed as shown by perforating the tubing
162
and optionally pressure stimulating the adjacent formation
94
. The main well bore
92
has also been completed by perforating the distal extension tube
120
and optionally pressure stimulating the adjacent formation
94
. Completion processes with respect to the offset well bores
160
,
164
,
166
are performed using the diverter
40
in substantially the same manner as described above with respect to the drilling process to divert tools or tubing strings from the well head which deliver well bore completion fluids into the desired offset well bore. Completion processes with respect to an extension of the main well bore
92
may be performed without the diverter
140
after the offset well bores
160
,
164
,
166
have been cemented, but before perforation thereof. Completion fluids are delivered to the extension of the main well bore
92
via the templates
20
a
,
20
b
,
20
c
and the distal extension tube
120
.
A specific sequence of performing the offset well bore drilling and completion processes has been described above, wherein the offset well bores
160
,
164
,
166
are drilled and cemented in a distal to proximal sequence from bottom to top using the single diverter
140
which is likewise relocated from bottom to top to perform each well bore drilling operation in sequence. Thereafter, the offset well bores
160
,
164
,
166
are completed in a proximal to distal sequence from top to bottom using the single diverter
140
which is likewise relocated from top to bottom to perform each well bore completion operation in sequence.
Although not shown, it is alternatively within the scope of the present invention to employ multiple diverters which are substantially identical to the diverter
140
in the practice of the drilling and completion processes. After the first offset well bore is drilled and cemented using the second additional template and a first diverter, the first diverter is retained in the second additional template and a second diverter is placed in the first additional template. The second offset bore well bore is drilled and cemented using the first additional template and second diverter. The second diverter is retained in the first additional template and a third diverter is placed in the initial template. The third offset bore well bore is drilled and cemented using the initial template and third diverter. Thereafter the third offset well bore is completed using the third diverter and initial template. The third diverter is then removed entirely from the main well bore and the second offset well bore is completed using the second diverter and first additional template. Finally, the second diverter is removed entirely from the main well bore and the first offset well bore is completed using the first diverter and second additional template followed by removal of the first diverter entirely from the main well bore.
It is also within the scope of the present invention to drill the offset well bores
160
,
164
,
166
in a distal to proximal sequence from bottom to top using the single diverter
140
as described above, but retaining the diverter
140
in place after the first offset well bore
160
is drilled to complete the first offset well bore
160
. The newly drilled first offset well bore
160
is completed by delivering the completion fluids directly down the first offset well bore
160
without using a concentric tubing string. The diverter
140
is then proximally relocated for the next well bore drilling operation of the sequence. In this manner, the offset well bores
160
,
164
,
166
are completed in a distal to proximal sequence which is the same sequence that the offset well bores are drilled.
Although not shown, it is also within the scope of the present invention to maintain the offset well bores
160
,
164
,
166
uncased and/or uncemented after the offset well bores
160
,
164
,
166
have been drilled and brought into production. It is also within the scope of the present invention to drill the offset well bores
160
,
164
,
166
in a proximal to distal sequence and complete the offset well bores
160
,
164
,
166
in accordance with substantially any of the sequences described above.
While the foregoing preferred embodiments of the invention have been described and shown, it is understood that alternatives and modifications, such as those suggested and others, may be made thereto and fall within the scope of the present invention. For example, a downhole template system can be configured within the scope of the present invention which employs the template
20
in connective series with one or more conventional templates, such as the template disclosed in commonly-owned U.S. Pat. No. 5,330,007, incorporated herein by reference.
Claims
- 1. A process for circulating a fluid through a plurality of templates in a main well bore comprising:providing an initial template and a first additional template, each said initial and first additional templates including a body, a tubular inlet leg, a tubular main outlet leg and a tubular offset outlet leg, said legs opening into said body, serially positioning said initial and first additional templates in a main well bore with said main outlet leg of said initial template connected to said inlet leg of said first additional template; providing an initial straddle assembly and a first additional straddle assembly, each said initial and first additional straddle assemblies including a straddle tube having proximal and distal ends and proximal and distal seals positioned substantially at said proximal and distal ends; releasably mounting said initial straddle assembly in said initial template with said proximal seal positioned in said inlet leg and said distal seal positioned in said main outlet leg to provide a continuous straddle assembly flow path through said body and substantially prevent fluid flow from said inlet leg of said initial template into said offset outlet leg of said initial template; and releasably mounting said first additional straddle assembly in said first additional template with said proximal seal positioned in said inlet leg and said distal seal positioned in said main outlet leg to provide a continuous straddle assembly flow path through said body and substantially prevent fluid flow from said inlet leg of said first additional template into said offset outlet leg of said first additional template, such that a continuous downhole flow path is provided through said initial and first additional templates.
- 2. The process of claim 1 further comprising providing a distal extension tube extending beyond said main outlet leg of said first additional template, said distal extension tube having a proximal end connected to said main outlet leg of said first additional template and having a distal end opening into said main well bore.
- 3. The process of claim 1 further comprising injecting a fluid distally into said downhole flow path and displacing said fluid proximally into an annulus between a face of said main well bore and said first additional template.
- 4. The process of claim 3 wherein said fluid is cement.
- 5. The process of claim 1 further comprising plugging said offset outlet leg of said initial template to prevent fluid communication between said main well bore and said offset outlet leg of said initial template.
- 6. The process of claim 1 further comprising plugging said offset outlet leg of said first additional template to prevent fluid communication between said main well bore and said offset outlet leg of said first additional template.
- 7. The process of claim 1 further comprising plugging said initial straddle assembly flow path to substantially prevent pressure communication between a proximal side of said initial straddle assembly and a distal side of said initial straddle assembly.
- 8. The process of claim 7 further comprising creating a positive pressure differential on said proximal side of said initial straddle assembly to distally displace said initial straddle assembly and enable fluid communication between said inlet leg of said initial template and said offset outlet leg of said initial template.
- 9. The process of claim 8 further comprising plugging said first additional straddle assembly flow path.
- 10. The process of claim 9 further comprising creating a positive pressure differential on said proximal side of said initial straddle assembly to distally displace said first additional straddle assembly and enable fluid communication between said inlet leg of said first additional template and said offset outlet leg of said first additional template.
- 11. The process of claim 1 further comprising distally displacing said initial straddle assembly to enable fluid communication between said inlet leg of said initial template and said offset outlet leg of said initial template.
- 12. The process of claim 1 further comprising distally displacing said first additional straddle assembly to enable fluid communication between said inlet leg of said first additional template and said offset outlet leg of said first additional template.
- 13. The process of claim 1 further comprising;providing second or more additional templates, each said second or more additional templates including said body, said inlet leg, said main outlet leg, and said offset outlet leg, said legs opening into said body; serially positioning said second or more additional templates with said initial and first additional templates, wherein said main outlet leg of said first additional template is connected to said inlet leg of said second additional template and said main outlet leg of said second additional template is connected to said inlet leg of said next additional template; providing one second or more additional straddle assemblies for each of said second or more additional templates, each said second or more additional straddle assemblies including a straddle tube having proximal and distal ends and proximal and distal seals positioned substantially at said proximal and distal ends; releasably mounting said second or more additional straddle assemblies in said second or more additional templates with said proximal seal positioned in said inlet leg and said distal seal positioned in said main outlet leg to provide a continuous straddle assembly flow path through said body of said second or more additional templates and substantially prevent fluid flow from said inlet leg of said second or more additional templates into said offset outlet leg of said second or more additional templates.
- 14. The process of claim 13 further comprising distally displacing said second or more additional straddle assemblies to enable fluid communication between said inlet leg of said second or more additional templates and said offset outlet leg of said second or more additional templates.
- 15. The process of claim 1 further comprising drilling an offset well bore by conveying a drill string through said offset outlet leg of said initial template.
- 16. The process of claim 15 further comprising placing a diverter in said body of said initial template to define a drill string path from said inlet leg to said offset outlet leg of said initial template.
- 17. The process of claim 16 further comprising pressure stimulating said offset well bore through said offset outlet leg of said initial template.
- 18. The process of claim 1 further comprising drilling an offset well bore by conveying a drill string through said offset outlet leg of said first additional template.
- 19. The process of claim 18 further comprising placing a diverter in said body of said first additional template to define a drill string path from said inlet leg into said offset outlet leg of said first additional template.
- 20. At The process of claim 18 further comprising pressure stimulating said offset well bore through said offset outlet leg of said first additional template.
- 21. A process for circulating a fluid through a template in a main well bore comprising:providing a template including a body, a tubular inlet leg, a tubular main outlet leg and a tubular offset outlet leg, said legs opening into said body; positioning said template in a main well bore to form an annulus between said template and a face of said main well bore; providing a straddle assembly including a straddle tube having proximal and distal ends and proximal and distal seals positioned substantially at said proximal and distal ends; and releasably mounting said straddle assembly in said template with said proximal seal positioned in said inlet leg and said distal seal positioned in said main outlet leg to provide a continuous straddle assembly flow path through said body and substantially prevent fluid flow from said inlet leg and from said main outlet leg into said offset outlet leg, such that a continuous downhole flow path is provided through said inlet leg, said straddle assembly, and said main outlet leg.
- 22. The process of claim 21 further comprising plugging said offset outlet leg to prevent fluid communication between said main well bore and said offset outlet leg.
- 23. The process of claim 21 further comprising injecting a fluid distally into said downhole flow path and displacing said fluid proximally into said annulus.
- 24. The process of claim 23 further comprising providing at least one by-pass tube through said template and proximally displacing said fluid through said at least one by-pass tube past said template.
- 25. The process of claim 23 wherein said fluid is cement, said process further comprising setting up said cement in said annulus.
- 26. The process of claim 21 further comprising distally displacing said straddle assembly to enable fluid communication between said inlet leg and said offset outlet leg.
- 27. The process of claim 21 further comprising drilling an offset well bore through said offset outlet leg.
- 28. The process of claim 27 further comprising completing said offset well bore through said offset outlet leg.
- 29. The process of claim 21 further comprising extending said main well bore by conveying a drill string through said main outlet leg.
- 30. In a process for injecting a fluid into a well bore extending downward from an earthen surface and penetrating a subterranean hydrocarbon-bearing formation, the improvement comprising:providing a template including an inlet leg, a main outlet leg and an offset outlet leg, wherein said inlet leg and said main outlet leg contain a continuous downhole flow path therethrough; positioning said template in said well bore to form an annulus between said template and a face of said well bore; distally injecting said fluid away from said earthen surface through said downhole flow path and into said annulus; proximally displacing a first portion of said injected fluid toward said earthen surface through said annulus past said template; and providing at least one by-pass tube through said template and proximally displacing a second portion of said injected fluid toward said earthen surface through said at least one by-pass tube past said template.
- 31. The process of claim 30 further comprising plugging said offset outlet leg.
- 32. The process of claim 30 wherein said template includes a body, said legs opening into said body, further wherein said body has a substantially cylindrical cross section.
- 33. The process of claim 30 wherein said fluid is displaced past said template at a pressure greater than about 3500 psi.
- 34. A process for circulating a fluid through a template in a main well bore comprising:providing a template including a body, a tubular inlet leg, a tubular main outlet leg and a tubular offset outlet leg, said legs opening into said body; positioning said template in a main well bore to form an annulus between said template and a face of said main well bore; providing a straddle assembly including a straddle tube having proximal and distal ends and proximal and distal seals positioned substantially at said proximal and distal ends; releasably mounting said straddle assembly in said template with said proximal seal positioned in said inlet leg and said distal seal positioned in said main outlet leg to provide a continuous straddle assembly flow path through said body and substantially prevent fluid flow from said inlet leg into said offset outlet leg, such that a continuous downhole flow path is provided through said inlet leg, said straddle assembly, and said main outlet leg; and injecting a cement distally into said downhole flow path and displacing said cement proximally into said annulus.
- 35. The process of claim 34 further comprising setting up said cement in said annulus.
- 36. A process for circulating a fluid through a template in a main well bore comprising:providing a template including a body, a tubular inlet leg, a tubular main outlet leg and a tubular offset outlet leg, said legs opening into said body; positioning said template in a main well bore to form an annulus between said template and a face of said main well bore; providing a straddle assembly including a straddle tube having proximal and distal ends and proximal and distal seals positioned substantially at said proximal and distal ends; releasably mounting said straddle assembly in said template with said proximal seal positioned in said inlet leg and said distal seal positioned in said main outlet leg to provide a continuous straddle assembly flow path through said body and substantially prevent fluid flow from said inlet leg into said offset outlet leg, such that a continuous downhole flow path is provided through said inlet leg, said straddle assembly, and said main outlet leg; and drilling an offset well bore through said offset outlet leg.
- 37. The process of claim 36 further comprising completing said offset well bore through said offset outlet leg.
- 38. A process for circulating a fluid through a template in a main well bore comprising:providing a template including a body, a tubular inlet leg,a tubular main outlet leg and a tubular offset outlet leg, said legs opening into said body; positioning said template in a main well bore to form an annulus between said template and a face of said main well bore; providing a straddle assembly including a straddle tube having proximal and distal ends and proximal and distal seals positioned substantially at said proximal and distal ends; releasably mounting said straddle assembly in said template with said proximal seal positioned in said inlet leg and said distal seal positioned in said main outlet leg to provide a continuous straddle assembly flow path through said body and substantially prevent fluid flow from said inlet leg into said offset outlet leg, such that a continuous downhole flow path is provided through said inlet leg, said straddle assembly, and said main outlet leg; and extending said main well bore by conveying a drill string through said main outlet leg.
- 39. A process for circulating a fluid through a template in a main well bore comprising:providing a template including a body, a tubular inlet leg, a tubular main outlet leg and a tubular offset outlet leg, said legs opening into said body; positioning said template in a main well bore to form an annulus between said template and a face of said main well bore; providing a straddle assembly including a straddle tube having proximal and distal ends; mounting said straddle assembly in said template with said proximal end positioned in said inlet leg and said distal end positioned in said main outlet leg to provide a continuous straddle assembly flow path through said body and a continuous downhole flow path through said inlet leg, said straddle assembly, and said main outlet leg; and injecting a fluid distally into said downhole flow path and displacing said fluid proximally into said annulus, while maintaining said offset outlet leg in fluid isolation from said fluid.
- 40. The process of claim 39 further comprising providing at least one by-pass tube through said template and proximally displacing said fluid through said at least one by-pass tube past said template.
- 41. The process of claim 39 wherein said fluid is cement, said process further comprising setting up said cement in said annulus.
- 42. The process of claim 39 further comprising distally displacing said straddle assembly to enable fluid communication between said inlet leg and said offset outlet leg.
- 43. The process of claim 39 further comprising drilling an offset well bore through said offset outlet leg.
- 44. The process of claim 43 further comprising completing said offset well bore through said offset outlet leg.
- 45. The process of claim 39 further comprising extending said main well bore by conveying a drill string through said main outlet leg.
- 46. A process for circulating a fluid through a template in a main well bore comprising:providing a template including a body, a tubular inlet leg, a tubular main outlet leg and a tubular offset outlet leg, said legs opening into said body; positioning said template in a main well bore to form an annulus between said template and a face of said main well bore; providing a straddle assembly including a straddle tube having proximal and distal ends and proximal and distal seals positioned substantially at said proximal and distal ends; mounting said straddle assembly in said template with said proximal seal positioned in said inlet leg and said distal seal positioned in said main outlet leg to provide a continuous straddle assembly flow path through said body and substantially prevent fluid flow from said inlet leg into said offset outlet leg, such that a continuous downhole flow path is provided through said inlet leg, said straddle assembly, and said main outlet leg; injecting a cement distally into said downhole flow path; and opening said offset outlet lea to communication with said inlet leg.
- 47. The process of claim 46 further comprising setting up said cement in said annulus.
- 48. A process for circulating a fluid through a template in a main well bore comprising:providing a template including a body, a tubular inlet leg, a tubular main outlet leg and a tubular offset outlet leg, said legs opening into said body; positioning said template in a main well bore to form an annulus between said template and a face of said main well bore; providing a straddle assembly including a straddle tube having proximal and distal ends and proximal and distal seals positioned substantially at said proximal and distal ends; mounting said straddle assembly in said template with said proximal seal positioned in said inlet leg and said distal seal positioned in said main outlet leg to provide a continuous straddle assembly flow path through said body and substantially prevent fluid flow from said inlet leg into said offset outlet leg, such that a continuous downhole flow path is provided through said inlet leg, said straddle assembly, and said main outlet leg; opening said offset outlet leg to communication with said inlet leg; and drilling an offset well bore through said offset outlet leg.
- 49. The process of claim 48 further comprising injecting a cement distally into said downhole flow path before opening said offset outlet leg to communication with said inlet leg.
- 50. The process of claim 48 further comprising completing said offset well bore through said offset outlet leg.
- 51. A process for circulating a fluid through a template in a main well bore comprising:providing a template including a body, a tubular inlet leg, a tubular main outlet leg and a tubular offset outlet leg, said legs opening into said body; positioning said template in a main well bore to form an annulus between said template and a face of said main well bore; providing a straddle assembly including a straddle tube having proximal and distal ends and proximal and distal seals positioned substantially at said proximal and distal ends; releasably mounting said straddle assembly in said template with said proximal seal positioned in said inlet leg and said distal seal positioned in said main outlet leg to provide a continuous straddle assembly flow path through said body and substantially prevent fluid flow from said inlet leg into said offset outlet leg, such that a continuous downhole flow path is provided through said inlet leg, said straddle assembly, and said main outlet leg; opening said offset outlet leg to communication with said inlet leg; and extending said main well bore by conveying a drill string through said main outlet leg.
- 52. The process of claim 51 further comprising injecting a cement distally into said downhole flow path before opening said offset outlet leg to communication with said inlet leg.
US Referenced Citations (14)