The embodiments relate to fall protection lifelines, and in particular to temporary cable horizontal lifeline (HLL) protection elements, adjustable accessory configurations, systems. methods and kits.
Workers that work in elevated environments may employ fall protection gear, such as a fall protection lifeline.
One embodiment of the invention provides a temporary cable horizontal lifeline (HLL) kit for fall protection includes a wire cable and a ratchet tensioner with adjustable length webbing that includes a first end portion with a first carabiner and a second end portion with a second carabiner. The kit further includes a first energy absorber, a first clamp and a second clamp, a first shackle and a second shackle, and a first end anchorage connector and a second end anchorage connector.
Another embodiment of the invention provides a method of forming a temporary cable HLL for fall protection including attaching a first carabiner to a first attachment opening of a first end of a first energy absorber. A second carabiner is attached to a second attachment opening of a second end of the first energy absorber and to a first end of webbing of an adjustable ratchet tensioner. A third carabiner is attached to a second end of the webbing of the adjustable ratchet tensioner and to a first terminated end of a cable. A fourth carabiner is attached to a second terminated end of the cable and a second end of webbing of the adjustable ratchet tensioner. The webbing is released from the adjustable ratchet tensioner to provide slack for the temporary cable HLL and lengthen the temporary cable HLL. The method further includes attaching the first carabiner to a first anchor connection, attaching the fourth carabiner to a second anchor connection, and adjusting tension of the cable by ratcheting the adjustable ratchet tensioner to remove the slack from the temporary cable HLL.
Still another embodiment of the invention provides a temporary cable HLL system for fall protection that includes a first connection portion of a wire cable coupled to a first end of a ratchet tensioner that includes an adjustable length webbing. A first connection portion of a first energy absorber is coupled to a second end of the ratchet tensioner. A first shackle is coupled to a second connection portion of the first energy absorber. A first end anchorage connector is coupled to a second connection portion of the wire cable. A second end anchorage connector is coupled to the first shackle.
Other aspects and advantages of the present invention will become apparent from the following detailed description, which, when taken in conjunction with the drawings, illustrate by way of example the principles of the invention.
The embodiments are illustrated by way of example, and not by way of limitation, in the Figures of the accompanying drawings and in which like reference numerals refer to similar elements and in which:
The following description is made for the purpose of illustrating the general principles of the invention and is not meant to limit the inventive concepts claimed herein. Further, particular features described herein can be used in combination with other described features in each of the various possible combinations and permutations. Unless otherwise specifically defined herein, all terms are to be given their broadest possible interpretation including meanings implied from the specification as well as meanings understood by those skilled in the art and/or as defined in dictionaries, treatises, etc.
The description may disclose several preferred embodiments of fall protection temporary cable HLL kits and systems including protection elements and adjustable accessory configurations, as well as operation and/or component parts thereof. While the following description will be described in terms of fall protection temporary HLL kits, systems, devices/components and methods of deployment for clarity and to place the invention in context, it should be kept in mind that the teachings herein may have broad application to all types of systems, devices and applications.
One embodiment of the invention provides a temporary cable HLL kit for fall protection includes a wire cable and a ratchet tensioner with adjustable length webbing that includes a first end portion with a first carabiner and a second end portion with a second carabiner. The kit further includes a first energy absorber, a first clamp and a second clamp, a first shackle and a second shackle, and a first end anchorage connector and a second end anchorage connector.
One or more embodiments provide a temporary cable HLL that is designed as a temporary reusable anchorage subsystem for the attachment of up to two personal fall arrest systems (PFASs). One or more embodiments for temporary cable HLL kit, systems and devices when used as instructed are occupational safety and health administration (OSHA) 1910.140 and 1926.502 compliant.
The temporary cable HLL system or kit 100 includes a cable (or wire rope) 110, shackles 120 and 121, carabiners 130 and 131, cable (or wire rope) clips 140 and 141, an in-line tension indicator 150 with indicator window 151, a coil energy absorber 160, a tensioning turnbuckle 170 and web pass-through sling anchors 180 and 185. In one example, the cable 110 includes a first end 112 that includes a thimble-eye termination using a thimble 113, and a second end portion 111. The cable 110 may have a ⅜ inch or more circumference, made of steel (galvanized steel, etc.) and have a minimum strength of 5,000 lbs. The cable 110 length may vary, such as 30 feet, 60 feet, 100 feet, etc.
The shackles 120 and 121 may be made of steel (galvanized steel, etc.) and have a minimum strength of 5,000 lbs. The carabiners 130 and 131 are made of steel or plated alloyed steel with a minimum strength of 5,000 lbs. and a minimum gate strength of 3,600 lbs. The cable (or wire rope) clips 140 and 141 are made of steel (galvanized steel, etc.) and have a minimum strength of 5,000 lbs. The in-line tension indicator 150 is made of steel or plated alloyed steel with a minimum strength of 5,000 lbs. The coil energy absorber 160 is made of steel (stainless, etc.) with a minimum strength of 5,000 lbs. The tensioning turnbuckle 170 may be made of steel (galvanized, etc.) and include a jaw and jaw tensioning (by rotation of ends). The web pass-through sling anchors 180 and 185 may be made of webbing, such as polyester webbing, etc., with plated alloy steel D-Rings or equivalent, having a 5,000 lbs. Min. strength and a length of 6 feet (or more).
The temporary cable HLL 200 is a dynamic anchorage subsystem that can vary in its performance depending upon the length of the system, the number of workers attached and the type of PFAS being used. Care should be taken to understand the capacity of the system, minimum required fall clearance, anchorage strength requirements, total allowable free fall, total allowable fall clearance, and how the user's PFAS will deploy during a fall event. Longer HLL spans generate more lifeline deflection and sag during a fall event and results in greater clearance requirements.
The temporary cable HLL 200 has a maximum capacity of two workers simultaneously, with each worker weighing no more than 310 Lbs. inclusive of clothing, tools, etc. For multiple span systems, the maximum capacity is two workers per span with a maximum of six total workers per system. The temporary cable HLL 200 may be used with shock absorbing lanyards, SRDs and fall arrestor connecting subsystems. The temporary cable HLL 200 is designed to react to a fall event by elongating and deflecting to absorb energy. PFAS attached to the temporary cable HLL 200 also elongate during a fall event.
When deploying a temporary cable HLL system (e.g., temporary cable HLL system or kit 100,
Holding the cable 110 side jaw of the turnbuckle 170 prevents the temporary cable HLL system from twisting, where a tool (e.g., any appropriate hand tool) is used to rotate the turnbuckle 170. The user should rotate the turnbuckle 170 such that the jaws draw toward each other. If the in-line tension indicator 150 is not being used, the turnbuckle 170 should be tightened until the center of the temporary cable HLL system sags no more than six (6) inches below the anchorage end points. If the in-line tension indicator 150 is being used, the turnbuckle 170 should be tightened until the in-line tension indicator 150 is located in a center green section of the window 151 (
Connecting to temporary cable HLL system is accomplished by approaching the work area using the appropriate access equipment, and connecting the PFAS connector (free end connector on the SAL or SRD) directly to the cable 110. At this point, the user should not connect to any component other than the cable 110. The connectors of the temporary cable HLL system must meet all compatibility and strength requirements.
Upon completion of work, to move to a new location or to disconnect from the end anchorage connectors, the tension of the temporary cable HLL system should be released. In order to release the tension of the temporary cable HLL system, the cable side jaw of the turnbuckle 170 should be held to prevent the temporary cable HLL system from twisting, and an appropriate hand tool should be used to rotate the turnbuckle 170 as follows. The turnbuckle 170 should be rotated such that the jaws draw away from each other. Once enough tension has been removed from the temporary cable HLL system, the end attachment carabiners 130 and 131 should be removed from their anchor points. The set-up and take-down of the temporary cable HLL system using the turnbuckle 170 typically takes about twenty (20) minutes or so.
Connecting to temporary cable HLL system is accomplished by approaching the work area using the appropriate access equipment, and connecting the PFAS connector (free end connector on the SAL or SRD) directly to the cable 110. At this point, the user should not connect to any component other than the cable 110. The connectors of the temporary cable HLL system must meet all compatibility and strength requirements.
Upon completion of work, to move to a new location or to disconnect from the end anchorage connectors, the tension of the temporary cable HLL system should be released. In order to release the tension of the temporary cable HLL system, the cable side jaw of the turnbuckle 170 should be held to prevent the temporary cable HLL system from twisting, and an appropriate hand tool should be used to rotate the turnbuckle 170 as follows. The turnbuckle 170 should be rotated such that the jaws draw away from each other. Once enough tension has been removed from the temporary cable HLL system, the end attachment carabiners 130 and 131 should be removed from their anchor points. The set-up and take-down of the temporary cable HLL system using the turnbuckle 170 typically takes about twenty (20) minutes or so.
Upon completion of work, to move to a new location or to disconnect from the end anchorage connectors, the tension of the temporary cable HLL system should be released. In order to release the tension of the temporary cable HLL system, the cable side jaw of the turnbuckle 170 should be held to prevent the temporary cable HLL system from twisting, and an appropriate hand tool should be used to rotate the turnbuckle 170 as follows. The turnbuckle 170 should be rotated such that the jaws draw away from each other. Once enough tension has been removed from the temporary cable HLL system, the end attachment carabiners 130 and 131 should be removed from their anchor points. The set-up and take-down of the temporary cable HLL system using the turnbuckle 170 typically takes about twenty (20) minutes or so, and is typically repeated by a user eight to ten (8-10) times a day.
In one embodiment, the ratchet strap tensioner 730 includes (adjustable length) webbing 731, reinforced (double webbing, horizontal and vertical stitching) end portions 732 (or fixed end portion) and 733 (or adjustable end portion), carabiners 734 and 735, ratchet (or tension device including a ratchet mechanism) 740 including ratchet teeth 749 (
In one or more embodiments, with the ratchet strap tensioner 730 (instead of the turnbuckle 170,
In some embodiments, the temporary cable HLL system or kit 700 is deployed for fall protection as follows. Initially, a carabiner 130 or 131 is attached to one end of the coil energy absorber 160. For assembly with the in-line tension indicator 150, the cotter pins 122 are removed, the nuts are unthreaded, and the bolts of shackles 120 and 121 are removed. The shackles 120 and 121 are attached on either side of the in-line tension indicator 150. One shackle (either shackle 120 or 121) is aligned with the remaining hole of the coil energy absorber 160, the shackle bolts are installed, the nuts are threaded on the shackle bolts and tightened, and the cotter pins 122 are inserted into both shackles 120 and 121. In some embodiments, the coil absorber 160 may be substituted with any other type of energy absorber that provides similar protection and performance, such as webbing or shock packs, etc.
Returning to
In one embodiment, if the span of the temporary cable HLL system is greater than sixty (60) feet, then proceeds as follows. The cotter pin 122 of a shackle 120 or 121 is removed, the nut is unthreaded and the bolt is removed. The shackle 120 or 121 is inserted through the first end 112 of the cable 110. Next, the shackle 120 or 121 holes is aligned with a connection hole in a second coil energy absorber 160. The shackle 120 or 121 bolt is inserted, a nut is threaded on the bold and a cotter pin 122 is inserted. A carabiner 735 is inserted to the other end of the coil energy absorber 160.
In one embodiment, the method 1100 may further include detaching the second carabiner from the second attachment opening of the second end of the first energy absorber, attaching a first shackle (e.g., shackle 120/121,
In one embodiment, the method 1100 may additionally include detaching the third carabiner from the first terminated end of the cable, attaching a third shackle (e.g., shackle 120/121,
In one embodiment, the method 1100 may further include detaching the third carabiner from the first terminated end of the cable, attaching a third shackle (e.g., another shackle 120/121,
In one embodiment, the method 1100 may include the feature that the first energy absorber and the second energy absorber are each a coil energy absorber. The first anchor connection and the second anchor connection may each include a web pass-through sling anchor or a metal stanchion.
In one embodiment, the method 1100 may include the feature that the adjustable ratchet tensioner has a 5,000 pound minimum strength.
In the description above, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practiced without these specific details. For example, well-known equivalent components and elements may be substituted in place of those described herein, and similarly, well-known equivalent techniques may be substituted in place of the particular techniques disclosed. In other instances, well-known structures and techniques have not been shown in detail to avoid obscuring the understanding of this description.
Reference in the specification to “an embodiment,” “one embodiment,” “some embodiments,” or “other embodiments” means that a particular feature, structure, or characteristic described in connection with the embodiments is included in at least some embodiments, but not necessarily all embodiments. The various appearances of “an embodiment,” “one embodiment,” or “some embodiments” are not necessarily all referring to the same embodiments. If the specification states a component, feature, structure, or characteristic “may”, “might”, or “could” be included, that particular component, feature, structure, or characteristic is not required to be included. If the specification or claim refers to “a” or “an” element, that does not mean there is only one of the element. If the specification or claims refer to “an additional” element, that does not preclude there being more than one of the additional element.
While certain exemplary embodiments have been described and shown in the accompanying drawings, it is to be understood that such embodiments are merely illustrative of and not restrictive on the broad invention, and that this invention not be limited to the specific constructions and arrangements shown and described, since various other modifications may occur to those ordinarily skilled in the art.