Embodiments of the present invention relate to tension adjustment in tension springs and more specifically, to tension adjustment mechanisms in flex arms or zero gravity arms.
It is often necessary during dental and medical procedures to have objects such as lights or machines held or suspended in air. These objects can be heavy or may need to be placed in a specific location for aiding in the procedure. As such, flex arms, or zero gravity arms, are used to suspend objects at a desired location so as to enable an operator to utilize the object without holding the weight of the object.
Flex arms use tension springs to counter-balance the weight of the flex arm and objects being suspended. Since differently weighted and sized objects may be mounted on the flex arm, the tension of the tension springs may require adjusting. Tension adjustment of a typical flex arm is performed by a user with a tool, such as a screw driver or specialized tool, placed into an access point to tighten or loosen the tension in the tension spring.
Adjusting the tension in the tension springs of flex arms can be difficult and complex. Furthermore, current tension adjustment in flex arms requires additional tools that may be lost or difficult to use. For example, a common adjustment system for a flex arm includes first engaging a screw driver with a slotted tension nut through a small access point. Then, a user must rotate the screw driver to either tighten or loosen the tension in the tension spring. In addition to being difficult to accomplish, these systems may require a heightened amount of strength when the tension in the tension spring is high. Moreover, the slotted tension nut can become worn or stripped, making tightening or loosening the tension even more difficult.
Embodiments of the present invention provide a tension adjustment mechanism that makes adjusting the tension of a tension spring in a flex arm easier and more manageable. In particular, a user of an embodiment of the present invention can adjust tension in the tension spring without the use of additional tools. Moreover, embodiments provide an aesthetically pleasing and safe flex arm with an easy to use tension adjustment mechanism. Further embodiments employ a wrench-type tightening and loosening mechanism that requires less strength for a user to adjust the tension.
Embodiments of the present invention are related to a tension adjustment mechanism for a tension spring in a flex arm. Example embodiments include a tension adjustment mechanism comprising a handle, a collar, and an adjustment nut. The adjustment nut is centrally threaded and engages with a threaded shaft. The adjustment nut is positioned between the collar and the tension spring of the flex arm. The collar surrounds the shaft and comprises at least one pin that protrudes toward the adjustment nut. The adjustment nut comprises a plurality of radial slots each separately configured to receive a pin. The handle is connected to the collar and configured to rotate the collar to displace the adjustment nut along the shaft. Rotating the handle one direction moves the adjustment nut toward the tension spring, thereby increasing the tension. Rotating the handle in the opposite direction moves the adjustment nut away from the tension spring, thereby decreasing the tension. The handle may be further configured to disengage the pin with a radial slot, rotate to align the pin with a different radial slot, and engage the pin with the newly aligned radial slot. As such, the tension adjustment mechanism may act as a ratchet-type adjustment mechanism to increase or decrease the tension in a tension spring.
Other embodiments of the present invention include a method for adjusting the tension in a tension spring for a flex arm using the tension adjustment mechanism. In some embodiments, the method comprises unfolding the handle and engaging the pin of the collar into a radial slot of the adjustment nut. The method further comprises rotating the collar to displace the adjustment nut along the shaft and thereby adjust the tension in the tension spring either tighten or loosen. Further, the method may also comprise disengaging the pin from the radial slot, rotating the handle to align the pin with a different radial slot, and engaging the pin with the newly aligned radial slot. The method may further comprise rotating the handle to adjust the tension in the tension spring again. If the tension is adequately adjusted, the method may comprise folding the handle and placing a cover back on the flex arm.
Having thus described the invention in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
The present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the inventions are shown. Indeed, these inventions may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. Like numbers refer to like elements throughout.
In some situations, tension in the flex arm may need to be adjusted, for example, to accommodate a differently weighted object. Thus, some flex arms provide a means for adjusting the tension in a tension spring in the flex arm section. Embodiments of the present invention are related to an improved means for adjusting tension in a tension spring in a flex arm.
Some embodiments of the present invention can be used in a flex arm 1, and more particularly in the flex arm section 10 shown in
An object is suspended by the flex arm 1 and the flex arm section 10 through a counter-balance of force created by the tension in the tension spring 20. The tension of the tension spring 20 passes through the bushing 16 to the yoke collar 17 and yoke rods 19. The yoke rods 19 hold the position of the knuckle arm 13 with the tension transferred from the tension spring 20 and, thus, the object will remain stationary and suspend from the desired location.
To permit maneuverability and/or suspension of any weighted or sized object, the tension spring 20 may be tightened or loosened depending on object's weight and/or position. Prior art flex arms require additional tools to adjust the tension in the tension spring of the flex arm. Thus, adjustment of the tension is often complex, requires additional parts, requires additional space, and may be difficult to perform with a patient in the room. Embodiments of the present invention provide a tension adjustment mechanism 30 for adjustment of the tension spring 20 in the flex arm section 10. In particular, embodiments of the present invention allow for, among other advantages, easy and tool-free adjustment of the tension in the tension spring 20. As described herein, the tension adjustment mechanism 30 is described with respect to a tension spring 20 of a flex arm 1, however, the tension adjustment mechanism 30 may be used in other apparatus including a tension spring 20, such as zero gravity arms or other suspension machines.
With further reference to
The adjustment nut 50 may comprise a central opening and a central rotational axis R. The adjustment nut 50 may be positioned between the collar 40 and the tension spring 20 and may be configured to surround the shaft 15. In the depicted embodiment, the adjustment nut 50 is positioned between the collar 40 and a thrust bearing assembly 74, comprising a thrust bearing 70 and two opposing washers 71. In some embodiments, the shaft 15 may comprise a threaded external portion 81. In other embodiments, the shaft 15 may be fully externally threaded. Further, the adjustment nut 50 may comprise a central threaded portion 51 configured to engage with the threaded external portion 81 of the shaft 15. In such a way, for threading and displacement purposes, the adjustment nut 50 may act like a nut on the screw portion of the shaft 15, as would be apparent to one of ordinary skill in the art.
The adjustment nut 50 may also comprise a plurality of radial slots 55. The radial slots 55 may be configured to each separately receive a pin 45 of the collar 40. In the depicted embodiment, the adjustment nut 50 comprises a plurality of radial slots 55 configured around the circumference of the adjustment nut 50. As will be apparent to one of ordinary skill in the art, each radial slot 55 is configured to engage with a pin 45 such that rotation of the adjustment nut 50 is possible through manipulation of the pin 45 and/or collar 40.
The handle 60 is connected to the collar 40 and is configured to allow a user to adjust the tension of the tension spring 20. The handle 60 is configured to at least partially rotate the collar 40 to displace the adjustment nut 50 along the shaft 15 when at least one pin 45 is engaged with at least one of the plurality of radial slots 55. In particular, as shown in
With reference to
Additionally, the handle 60 may be pivotally connected and may comprise a folded position and unfolded position. In some embodiments, at least a portion of the handle 60 may be positioned substantially parallel to the axis R when disposed in the folded position. Moreover, the handle 60 may be configured to at least partially rotate the collar 40 when disposed in the unfolded position. For example, in the depicted embodiment of
Additionally, the tension adjustment mechanism 30 may also comprise a biasing element 42 configured to bias the collar 40 and the at least one pin 45 of the collar 40 to engage at least one of the plurality of radial slots 55 of the adjustment nut 50. In the depicted embodiment, the biasing element 42 is a spring that surrounds the shaft 15 and biases the collar 40 toward the adjustment nut 50. In some embodiments, the biasing element 42 urges the pin 45 into a radial slot 55 thereby helping a user properly engage the pin 45 in the radial slots 55.
The tension adjustment mechanism 30 may further comprise a thrust bearing assembly 74. The thrust bearing assembly 74 may comprise a thrust bearing 70 and two opposing washers 71. The thrust bearing 70 is known in the art and reduces friction created by the rotation of the adjustment nut 50 during adjustment of the tension in the tension spring 20. In some embodiments, as shown in
In some embodiments, a user may remove the cover 23 (shown in
The decreasing tension method 100 may comprise, at step 110, unfolding the handle 60 from its folded position (shown in
The method 100 may, at step 130, further comprise rotating the handle 60 to align the at least one pin 45 of the collar 40 with another at least one of the plurality of radial slots 55 of the adjustment nut 50. As shown in
As shown in
With the at least one pin 45 engaged with the at least one plurality of radial slots 55 (shown in
After rotating the handle to adjust the tension in the tension spring 20, the method 100 may further comprise determining if the tension has been adequately adjusted at step 160. If the tension has not been adequately adjusted, the method 100 may comprise returning to step 120 to further adjust the tension in the tension spring 20. In some embodiments, the tension may have decreased too much and thus the user may wish to increase the tension in the tension spring 20 such as described with respect to the increasing tension method 200. Thus, embodiments of the present invention allow a user to adjust the tension in the tension spring by increasing or decreasing tension appropriately, and the examples provided herein are non-limiting in such a regard.
If the tension is adequately adjusted, the method 100 may, at step 170, further comprise folding the handle 60 to return the handle 60 to the folded position. In some embodiments, the method of adjusting the tension in the tension spring of a flex arm may further comprise placing the cover 23 on the housing 22 after positioning the handle in the folded position. As such, additional advantages of embodiments of the present invention include increased safety and aesthetic of a flex arm with a hidden tension adjustment mechanism. In particular, with reference to
The increasing tension method 200 comprises similar steps to the decreasing tension method 100 and merely changes the rotation direction of the handle for aligning the pin with the radial slot and for rotating the collar while the pin is engaged with the radial slot. For example, the increasing tension method 200 may comprise unfolding the handle at step 210. The method 200 may further comprise rotating the handle to decrease the tension in the tension spring at step 220. The method may further comprise disengaging at least one pin from at least one of the plurality of radial slots at step 230. The method may further comprise rotating the handle to align the at least one pin of the collar with another radial slot at step 240. Then, at step 250, the method 200 may comprise engaging the at least one pin with the aligned radial slot.
The increasing tension method 200 may further comprise determining if the tension has been adjusted adequately at step 260. If the tension has not been adjusted adequately, the method 200 may comprises returning to step 220 to repeat increasing the tension in the tension spring. If the tension has been adequately adjusted, the method 200 may further comprise folding the handle to the folded position at step 270.
Embodiments of the present invention make adjusting the tension in the tension spring of a flex arm easier and more manageable. In particular, a user of embodiments of the present invention can adjust tension in the tension spring without the use of additional tools. Moreover, some embodiments provide an aesthetically pleasing and safe flex arm, since the tension adjustment mechanism is neatly and safely contained within the housing of the flex arm.
Many modifications and other embodiments of the inventions set forth herein will come to mind to one skilled in the art to which these inventions pertain having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the inventions are not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included herein. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.