The present invention relates to a tensioner, and particularly to a tensioner with a frictional device.
The belt transmission system on the front end face of an automotive engine generally includes an automatic tensioner which serves for making the belt transmission system kept with an appropriate belt tension.
A conventional automatic tensioner generally comprises: a base; a swing arm mounted on the base, capable of rotating about a central axis with respect to the base; a spring positioned between the base and the swing arm, which has one end connected to the base, and the other end connected with the swing arm and biasing the swing arm to rotate with respect to the base; a frictional device which is generally located between the spring and the base or the swing arm, for buffering the relative movement between the swing arm and the base. A conventional frictional device generally has a frictional surface which will cooperate with the corresponding frictional surface of the base or the swing arm after the spring exerts force on the frictional device, and certain frictional force, i.e. damping force, is generated between the frictional surfaces of both, such that the movement of the swing arm with respect to the base is buffered. When the rotating speed of an engine varies quickly, such conventional spring would fail to prevent the belt tension from increasing, due to the frictional force too low, and the arm of the tensioner would move toward the direction away from the belt, such that it is incapable of keeping sufficient tension in the belt, and slippage, noise and so on will occur in the belt transmission system
The technical problem to be solved by the present invention is to provide a tensioner with larger frictional force.
To solve the above technical problem, the present invention provides a tensioner which comprises: a base; a swing arm mounted on the base, rotating about a first central axis with respect to the base; an elastic element positioned between the base and the swing arm, which is used for biasing the swing arm to rotate with respect to the base; a frictional device which is located between the elastic element and the base or the swing arm, for buffering the relative movement between the swing arm and the base, wherein the elastic element exerts along the radial direction a first pressure on the frictional device such that a first frictional force is produced between the frictional device and the base or the swing arm. The tensioner further comprises a supporting block which exerts along the radial direction a second pressure on the frictional device such that a second frictional force is produced between the frictional device and the base or the swing arm.
In the technical solution adopted by the present invention, the elastic element exerts a first pressure on the frictional device such that a first frictional force is produced between the frictional device and the base or the swing arm, and concurrently the supporting block exerts a second pressure on the frictional device such that a second frictional force is produced between the frictional device and the base or the swing arm. The first frictional force and the second frictional force are collectively functioning to prevent the swing arm from rotating with respect to the base, such that the tensioner of the present invention obtains larger frictional force. i.e. damping force. Such tensioner, even used in a system with the engine having large variation hi rotating speed, can stably maintain the belt tension.
Preferably, the supporting block is in a partial-ring shape, with the center angle of the partial-ring shape may be any between 90° to 180°, and the supporting block is located radially inside of the frictional device.
Preferably, the supporting block has a center angle of 120°.
Preferably, the supporting block has a center angle of 180°, that is, being in semi-circle shape.
Preferably, the supporting block comprises a first end face and a second end face which are respectively located at two circumferential ends of the partial-ring shape supporting block, and the swing arm is provided with a first abutting surface, the elastic element comprises a fixed end and a free end, the fixed end is connected with the base, the first end face of the supporting block is in contact with the first abutting surface of the swing arm, and the second end face of the supporting block is in contact with the free end of the elastic element.
Preferably, the supporting block comprises a first end and a second end face which are respectively located at two circumferential ends of the partial-ring shape supporting block, and the elastic element comprises a fixed end and a free end, the fixed end is connected with the base, the first end of the supporting block is pivotably hinged to the swing arm, and the second end face of the supporting block is in contact with the free end of the elastic element.
Preferably, said hinging is achieved by a hinging member which consists of two coaxial cylindrical parts with different diameters, the cylindrical part with smaller diameter is provided with screw threads and the cylindrical part with larger diameter has smooth outer surface, the swing arm is provided with a threaded hole which is threadly engaged with the cylindrical part with smaller diameter, the supporting block has a hole in the first end, the hole includes two coaxial unthreaded holes with different diameters, the hole is in the step form in the cross section along the longitudinal axis, wherein the hole with large diameter pivotly cooperates with the large diameter part of the hinging member and the hole with small diameter pivotly cooperates with the small diameter part of the hinging member. When the hinging member passes through the hole in the supporting block to be screwed in the threaded hole in the swing arm, the supporting block can pivots around the hinging member with respect to the swing arm.
Preferably, the swing arm comprises a swing arm body, a first shaft sleeve and a second shaft sleeve, wherein the supporting block surrounds the first shaft sleeve, the swing arm body is provided with a first abutting surface and a central boss on one side facing to the first shaft sleeve, and the supporting block, along the longitudinal direction, is located between the central boss and the elastic element.
Preferably, the central boss is provided thereon with a boss cooperation portion which is used for cooperating with the supporting block, and the thickness of the boss cooperation portion gradually increases circumferentially, starting from the position of the first abutting surface, presenting a trend of rising spirally.
Preferably, the thickness of the supporting block circumferentially increases gradually.
Preferably, the circumferential extension of the boss cooperation portion is slightly less than the circumferential extension of the supporting block.
Preferably, the supporting block comprises an upper surface and a lower surface and the lower surface is provided with at least one protrusion which is in contact with the elastic element.
Preferably, the number of the protrusions is three, the protrusions are arranged at an interval in the circumferential direction, and the three supporting protrusions have thicknesses increased gradually.
Preferably, the frictional device comprises a frictional sleeve and a supporting sleeve, the frictional sleeve is located radially outside the supporting sleeve, the outer surface of the frictional sleeve is in contact with the inner surface of the base, and the inner surface of the supporting sleeve is in contact with the outside portion of the elastic member.
Preferably, the inner surface of the frictional sleeve is provided with several radial protrusions, the supporting sleeve is correspondingly provided with several openings, the swing arm is provided with several receiving recesses, wherein the several protrusions pass through the several openings to cooperate with the several receiving recesses on the swing arm, such that the frictional sleeve, together with the supporting sleeve, rotates along with the swing arm.
Preferably, the supporting block and the frictional device are mounted on the base, and the swing arm rotates with respect to the base, the supporting block and the frictional device.
The present invention is described further by referring to figures and embodiments.
In the figures:
The embodiments of the present invention will be described below in detail by referring to figures.
The tensioner 20 is a mechanical automatic tensioner. The tensioner 20 comprises a base 24 through which the tensioner 20 can be mounted on the engine housing (not shown). The tensioner 20 also comprises a swing arm 26 on which the pulley 22 is mounted, and the swing arm 26 is mounted on the base 24 and rotates with respect to the base 24.
The base 24 comprises a base bottom wall 28, an inner sleeve 30 and an outer sleeve 32. The base bottom wall 28 is approximately in disk shape. The inner sleeve 30 extends axially from the center of the base bottom wall 28 and toward the direction approaching the swing arm 26. The inner sleeve 30 has circular ring section. The inner sleeve 30 is integrated with the bottom wall 28. The inner sleeve 30 is hollow inside with the inner hollow portion forming a first receiving cavity 34. The first receiving cavity 34 runs axially through the whole inner sleeve 30 and the base bottom wall 28 and is communicated with the outside. The outer sleeve 32 extends axially from the periphery of the base bottom wall 28, toward the direction approaching the swing arm 26. In the present embodiment, the length of the axial extension of the outer sleeve 32 is larger than that of the axial extension of the inner sleeve 30. The outer sleeve 32 and the inner sleeve 30 are arranged along the radial direction at a certain interval, that is, a second receiving cavity 36 is formed between the outside surface of the inner sleeve 30 and the inside surface of the outer sleeve 32.
Referring to
An elastic element 48 is provided between the swing arm 26 and the base 24, for biasing the swing arm 26 such that the swing arm 26 rotates with respect to the base 24. In the present embodiment, the swing arm 26 rotates around the first central axis X with respect to the base 24. And in the present embodiment, the elastic element 48 is a spiral spring. The elastic element 48 is received in the second receiving cavity 36 and surrounds the outside the inner sleeve 30. The length of the axial extension of elastic element 48 is larger than that of the axial extension of the inner sleeve 30, such that the elastic element 48 has one portion surrounding outside the inner sleeve 30, and the other portion surrounding outside the first shaft sleeve 40. Referring to
Referring to
In the present embodiment, the frictional device 54 comprises a fictional sleeve 56 and a supporting sleeve 58, with the frictional sleeve 56 located radially outside the supporting sleeve 58. The outside surface of the fictional sleeve 56 is in contact with the insider surface of the outer sleeve 32 of the base 24, the inside surface of the frictional sleeve 56 is in contact with the outside surface of the supporting sleeve 58, and the inside surface of the supporting sleeve 58 is in contact with the outside portion of the elastic element 48. The inside surface of the fictional sleeve 56 is provided with several radial protrusions 57, and the supporting sleeve 58 is correspondingly provided with several openings 59 for having the several protrusions 57 pass therethrough, such that the supporting sleeve 58 and the frictional sleeve 56 can not move with respect to each other. In the present embodiment, the supporting sleeve 58 is made of metal material, such as stainless steel. The supporting sleeve 58 transfers the force of the elastic element 48 uniformly to the frictional sleeve 56. The frictional sleeve 56 and the supporting sleeve 58 have the sections both in the C shape approximately, that is, the frictional sleeve 56 and the supporting sleeve 58 are respectively split along the circumference direction.
Referring to
Further referring to
The operations of the tensioner 20 will be described below.
During use of the tensioner 20, the transmission belt exerts force on the pulley 22 which drives in turn the swing arm 26 to swing about the first central axis X by an angle. Thus, the first abutting surface 74 of the swing arm body 38 pushes the first end face 62 of the supporting block 60, such that the second end face 64 of the supporting block pushes the free end 52 of the elastic element 48 tangentially. The elastic element 48 will expand in the radial direction such that the elastic element 48 exerts a first pressure on the fictional device 54. Due to the presence of the first pressure, when the frictional device 54 rotates with the swing arm 26 with respect to the base 24, a first frictional force will be generated between the outside surface of the frictional sleeve 56 and the inside surface of the outer sleeve 32 of the base 24. The first fictional force prevents the swing arm 26 from rotating with respect to the base 24, so as to buffer the respective movement between the both. At the same time, when the elastic element 48 expands, the free end 52 of the elastic element 48 will exert a thrusting force on the second end face 64 of the supporting block 60. The first abutting surface 74 i s in contact with the first end face 62 of the supporting block 60, and under the thrusting force, the supporting block 60 will pivot around a contacting surface between the first abutting surface 74 and the first end face 62, such that the supporting block 60 will move outward along the radial direction, and further exert a second pressure on the fictional device 54, such that a second frictional force is generated between the frictional sleeve 56 and the inside surface of the outer sleeve 32 of the base 24. The second fictional force will as well prevent the swing arm 26 from rotating with respect to the base 24, and it butters the relative movement between the both. As a result, the first frictional force and the second fictional force collectively prevent the swing arm 26 from rotating with respect to the base 24, such that the tensioner 20 has relatively lager damping force.
Referring to
The above force analysis is made with the example of the supporting block with the central angle of 180°. When the central angle of the supporting block is different from 180°, the generated damping effect is different. For example, when the supporting block having the angle of 120°, referring to
Referring to
Referring to the third embodiment of the present invention shown in
The above description of the embodiments is only exemplary, while not intended to limit the present invention. One skilled in the art can make various modifications to the above embodiments, without departing the scope defined by claims of the present invention.
Number | Date | Country | Kind |
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201110352533.2 | Oct 2011 | CN | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CN2012/083467 | 10/25/2012 | WO | 00 | 4/28/2014 |