The present invention relates to tensioning systems for cable driven systems and more particularly to tensioning systems for cable driven window regulators.
Some window regulators in vehicles involve the use of cables with lifter plates attached. A motor-driven drum is used to drive the cables and therefore the lifter plates in one direction or another. When assembling such a system, the cables must be routed around various pulleys that are part of the system and held in the lifter plates in such a way as to prevent their inadvertent release therefrom. The cables must be kept taut so that they do not jump the pulleys during use.
In many systems, one or both of the steps of routing the cables or their connection to the lifter plates can be quite difficult to carry out. If a cable is mounted to the lifter plate first, then the cable must be pulled over the side edges of the pulleys, which can be difficult and which can overstress the pulleys or damage the cables. If the cable is routed around the pulleys first the end of the cable can be very difficult to securely mount to the lifter plate. Additionally, during the assembly operation, the cable is sometimes prone to kinking and/or fraying. Another problem with such systems is that the tension in the cable can cause creep in the system components, many of which are typically made from a plastic material. The prospect of using higher strength plastics or metals to resist creep comes with an inherent cost penalty, however.
It would be advantageous to provide a window regulator that at least partially addresses one or more of the problems noted above.
In a first aspect, the invention is directed to a window regulator assembly that includes cables for driving one or more lifter plates along rails, and that includes first and second connectors for connecting first and second ends of the cables together. The first and second connectors are connectable together in a ‘use’ position and can be held in a lifter plate in the use position. The first and second connectors are also connectable in a preliminary connection position in which the cables are under lower tension than they are when the connectors are connected in the use position. This permits an installer of the system to at least preliminarily connect the first and second connectors together even if the tension in the cables is too high for the installer to manually connect the first and second connectors in the ‘use’ position in which the cables are under higher tension.
In an embodiment of the first aspect, the window regulator assembly includes a motor (or some other suitable drum rotation device such as a hand crank), a drum that is rotatable by the drum rotation device, at least one cable, a first connector, a second connector, a biasing member, a rail and a lifter plate. The at least one cable includes a first cable segment having a first end, and a second cable segment having a second end. The at least one cable is drivable by rotation of the drum. The first connector is connected to the first end. The second connector is connected to the second end. The first and second connectors are connectable together in a first position wherein the first and second ends of the cable are a first longitudinal distance apart from each other, and in a second position wherein the first and second ends of the cable are a second longitudinal distance apart from each other. The first longitudinal distance is a distance between the first end and the second end during use of the window regulator assembly. The second longitudinal distance is a distance that induces a reduced amount of tension in the first and second cable segments as compared to the first longitudinal distance. The biasing member is positioned between the end of one of the first and second cable segments and the respective first or second connector to exert a tensioning force in the said one of the first and second cable segments. The lifter plate is configured to receive a window. The lifter plate has a recess for receiving the first connectors connected in the first position. The lifter plate is drivable along the rail by the at least one drive cable.
In a second aspect, the invention is directed to a window regulator assembly that includes cables for driving one or more lifter plates along rails, and that includes first and second connectors for connecting first and second ends of the cables together. The first and second connectors are connectable together in a ‘use’ position and can be held in a lifter plate in the use position. By having the first and second connectors connect to each other they withstand the tension in the cables when the window regulator assembly is at rest and the lifter plate is only required to withstand the differential tension between the first and second cable segments during movement of the lifter plate. The connectors may be made from a relatively high strength material and the lifter plate may be made from a relatively lower strength material since it is subject to relatively lower stresses than lifter plates that have each cable end separately connected thereto. This permits the lifter plate to be made from a relatively less expensive material (and from less material overall) than some lifter plates of the prior art. The material of the connectors may be relatively more expensive, however, it represents a small quantity of material as compared to the lifter plate.
In an embodiment of the second aspect, the window regulator assembly includes a motor (or some other suitable drum rotation device such as a hand crank), a drum that is rotatable by the drum rotation device, at least one cable, a first connector, a second connector, a biasing member, a rail and a lifter plate. The at least one cable includes a first cable segment having a first end, and a second cable segment having a second end. The at least one cable is drivable by rotation of the drum. The first connector is connected to the first end. The second connector is connected to the second end. The first and second connectors are connectable together in a ‘use’ position and are made from a first material having a first strength value. The biasing member is positioned between the end of one of the first and second cable segments and the respective first or second connector to exert a tensioning force in the said one of the first and second cable segments. The lifter plate is configured to receive a window. The lifter plate has a recess for receiving the first connectors connected in the ‘use’ position. The lifter plate is made from a second material having a second strength value that is lower than the first strength value. The lifter plate is drivable along the rail by the at least one drive cable.
In a third aspect, the invention is directed to a window regulator assembly that includes cables for driving one or more lifter plates along rails, and that includes a connector for connecting to an end of one of the cables. The connector has a channel therein which receives the end of the said one of the cables and which receives a biasing member positioned to urge the said one of the cables into tension. The connector is received in a recess in one of the lifter plates. Optionally, the assembly may includes a second connector that connects to the end of another one of the cables. The second connector is also received in a recess in the lifter plate. The recess for the second connector may be the same recess as the recess for the first connector or it may be a separate recess.
In an embodiment of the third aspect, the window regulator assembly includes a motor (or some other suitable drum rotation device such as a hand crank), a drum that is rotatable by the drum rotation device, at least one cable, a first connector, a first biasing member, a rail and a lifter plate. The at least one cable includes a first cable segment having a first end, and a second cable segment having a second end. The at least one cable is drivable by rotation of the drum. The first connector includes a first channel. The first end and a first biasing member are positioned in the first channel. The first connector has a first biasing member retaining tab that is biased towards a locking position. The first biasing member retaining tab is movable out of the locking position during insertion of the first end and the first biasing member into the first channel. In the locking position the first biasing member retaining tab holds the first end and the first biasing member in the first channel. The first biasing member is positioned between the first end and the connector to exert a tensioning force in the first cable segment. The lifter plate is configured to receive a window. The lifter plate has a first connector recess for receiving the first connector. The lifter plate is drivable along the rail by the at least one drive cable.
The present invention will now be described by way of example only with reference to the attached drawings, in which:
a is a magnified perspective view of two alternative connectors to the connectors shown in
b is a magnified plan view of the two alternative connectors shown in
c is a magnified perspective view of the two connectors shown in
Reference is made to
The rails 16 may be mounted in any suitable way to the vehicle door. For example the rails 16 may be mounted to a carrier panel 19 that is inside the vehicle door. The lifter plates 18 hold the vehicle window 11 and are slidably mounted on the rails 16. The cable 14a connects between the drum and the first lifter plate 18a. The cable 14b connects between the drum 13 and the second lifter plate 18b. The cable 14c is mounted between the two lifter plates 18. The lifter plates 18 are driven upwardly and downwardly via the cables 14, which are themselves driven by rotation of the drum 13. The drum 13 is rotated in a first direction or a second opposite direction by the motor 12 depending on whether the occupant of the vehicle wishes the window 11 to be raised or lowered. The motor 12 may be a bidirectional electric motor.
Reference is made to
The first cable segment 20 has a first end 24. The first end 24 may have a first ferrule 26 fixedly mounted thereto. The first ferrule 26 may fit slidably in a first channel 28 in a first connector shown at 30 (see also
The second cable segment 22 has a second end 38. The second end 38 may have a second ferrule 40 fixedly mounted thereto. The second ferrule 40 may fit slidably in a second channel 42 in a second connector shown at 44 (see also
The first and second connectors 30 and 44 may be connectable together outside of the lifter plate 18. Reference is made to
Because there are a plurality of longitudinally spaced shoulders 50 on the first connector 20, however, it is possible to connect the first and second connectors 30 and 44 together in different positions. For example, as shown in
When connected in the ‘use’ position the connectors 30 and 44 are mounted into a recess 56 (
The recess 56 is further configured to snugly fit the connectors 30 and 44 along their lengths, as shown in
Referring to
In some prior art lifter plates the cable ends are individually connected to the lifter plate, and so the tension in the cable which urges the withdrawal of the cables from the lifter plate is directly resisted by the material of the lifter plate itself. As a result, some relatively complex lifter plate designs have been proposed in order to assist the lifter plate in holding the cable ends. Furthermore, the material of these prior art lifter plates may in some cases be selected to have selected strength values. Both of these prior art solutions have drawbacks. The complex lifter plate designs typically make installation of the cable end time consuming and difficult. The use of higher strength materials for the lifter plate typically result in higher overall costs for the lifter plate.
For the present window regulator assembly 10 however, the connectors 30 and 44 are connected together and they, together as an assembly, resist the tension in the cables 14. When the drum 13 is rotated to drive the lifter plate 18 up or down, the material of the lifter plate 18 itself only has to resist the differential tension that is present due to the drum rotation (ie. the resultant drop in tension on one cable 14 and the resultant increase in tension on the other cable 14). As a result, the amount of stress incurred by the lifter plate 18 is lower than it would be if the lifter plate 18 also had to resist the tension that exists in the cables 14 at rest (ie. if the cable ends weren't connected to each other).
As a result, the lifter plate 18 may be made from a material (that may be referred to as a second material) that may have a strength value (referred to as a second strength value) that is relatively lower than the first strength value. Additionally, the amount of material that is incorporated into the lifter plate 18 may be reduced relatively to a lifter plate that has to provide resistance on its own to the tension in the cables. As a result, the lifter plate 18 may be relatively inexpensive. It is also possible that in some embodiments, the lifter plate 18 with the connectors 30 and 44 installed therein would be lighter than a prior art lifter plate that did not include connectors 30 and 44. While the lifter plate 18 may be made from a relatively weaker material than the material of the connectors 30 and 44, it may alternatively in other embodiments be made from any material, such as a material that is not weaker than (ie. at least as strong as) the material of the connectors 30 and 44. In an embodiment, the lifter plate 18 may be made from steel.
The installation of the cables ends 24 and 38 into the lifter plate 18 may be relatively simple as compared to some prior art window regulators. The cable end 24 may be provided to the installer with the ferrule 26 and the biasing member 32 thereon. The first ferrule 26 and the first biasing member 32 are slid into the channel 28 on the first connector 30 via a mouth 62, while the first cable segment 20 passes through a slot 64 along the length of the connector 30. A similar operation is carried out between the second cable end 38 and the second connector 44. Once the connectors 30 and 44 are connected to the cable ends 24 and 38, the connectors 30 and 44 are connected to each other to form a connector assembly (
It may be in some circumstances, however, that it may be difficult for the installer to manually bring the connectors 30 and 44 together to couple them in the ‘use’ position shown in
Put another way, the connectors 30 and 44 are connectable in a first position, which is the ‘use’ position, wherein the cable ends 24 and 38 are spaced apart by a first longitudinal distance D1 (see
By contrast, in some prior art window regulators, the installer has to manually pull the cables and install them on the lifter plate in their ‘use’ position—there is no preliminary connection position for the cables on the lifter plates. This may be difficult for an installer as the tension in the cable can be relatively high.
The biasing members 32 and 46 assist in maintaining tension in the cables 14, in particular during movement of the lifter plates 18. When the lifter plates 18 are moved the cable segment on one side of each lifter plate 18 is pulling that lifter plate 18 and the cable segment on the other side of the lifter plate is under less tension. In order to prevent the cable 14 that is under less tension from becoming too slack the biasing members 32 and 46 each exert a minimum tensile force on their respective cable ends 24 and 38. By having this minimum tensile force, the cables 14 are less likely to jump the pulleys or the like shown at 65 at the tops and bottoms of the rails 16 in
When the connectors 30 and 44 are connected in the use position, the biasing members 32 and 46 are substantially completely compressed, so that there is no play in the assembly. In other words, when the drum 13 (
It is noted that in the embodiment show in
It will be noted that in the embodiments shown in
In the embodiments described herein, the connectors were shown to connect together at a plurality of positions. To achieve this, the first connector was provided with a plurality of tab receiving elements. It is alternatively possible however, for the first connector to be provided with only one tab-receiving element so that the first and second connectors are only connectable in one position (the use position).
As can be seen in
With reference to
The window regulator assembly 10 shown in
A motor 12 has been disclosed and shown as being operatively connected to the drum 13 for driving the rotation of the drum 13. It will be noted, however that any other suitable drum rotation device may alternatively be provided to cause rotation of the drum 13. For example, in some vehicles, a hand crank (not shown) may be provided as the drum rotation device instead of a motor 12. The hand crank would be manually rotatable by an occupant of the vehicle to cause rotation of the drum 13.
While the above description constitutes a plurality of embodiments of the present invention, it will be appreciated that the present invention is susceptible to further modification and change without departing from the fair meaning of the accompanying claims.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CA2011/001373 | 12/15/2011 | WO | 00 | 6/12/2013 |
Number | Date | Country | |
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61426217 | Dec 2010 | US |