This application claims priority to foreign German patent application No. DE 102013004850.8, filed on Mar. 5, 2013, the disclosure of which is incorporated by reference in its entirety.
The present invention relates to a tensioning device, in particular for a highly dynamic endless drive, such as a chain drive or a belt drive for an internal combustion engine, comprising a tensioner housing, a tensioning piston displaceably arranged in the tensioner housing, a pressure chamber formed between the tensioner housing and the tensioning piston and a pressure medium inlet leading into the pressure chamber and including a non-return valve, a valve body of the non-return valve being defined by a spring diaphragm.
Such tensioning devices are used e.g. for timing chain drives on an internal combustion engine and they normally press a pivotably arranged tensioner blade with its slide surface against a timing chain. The tensioning device is normally connected to the engine oil hydraulic system of the internal combustion engine and has hydraulic fluid supplied thereto via a pressure medium inlet. In many cases a helical compression spring and a filler body for reducing the filling volume of the pressure chamber are additionally provided within the pressure chamber between the tensioning piston and the tensioner housing. Due to the fast running endless drive, the tensioning device is subjected to substantial highly dynamic loads that necessitate a fast switching non-return valve which operates efficiently throughout its service life. The valves used are mainly ball check valves in which a helical compression spring presses a valve body configured as a ball into an opening position so that hydraulic fluid can flow via the pressure medium inlet and the non-return valve into the pressure chamber. However, as soon as the pressure in the pressure chamber exceeds a certain limit, the non-return valve will close. Hydraulic fluid can then escape from the pressure chamber only via possibly existing leakage paths, which determine the damping characteristics of the tensioning device. In addition, also plate or disk-shaped valve bodies are known for such cases of use. In modern internal combustion engines controlled oil pumps are increasingly used. These oil pumps control the supply pressure so as to achieve low specific consumption. This means that hydraulic chain tensioners must be capable of operating even if the supply pressure should be low.
A tensioning device of the type in question is known from DE 11200603102 T5. Other examples of spring diaphragms are described in DE 4030717 A1, DE 102006055466 A1 and EP 0473261 A2. In contrast to the conventional translational movement of a rigid valve body, the spring and the valve body form here a unit and execute a movement after the fashion of a cantilevered bending beam. Configuring the valve body and the spring in common as a spring diaphragm offers the possibility of establishing a closure system with much smaller masses, which has a comparatively soft spring characteristic and ensures nevertheless a fast and reliable opening and closing of the non-return valve. The use of the spring diaphragm therefore allows the provision of large inflow cross-sections in combination with small moving masses as well as low opening pressures.
It is therefore the object of the present invention to provide a tensioning device which remains capable of operating even if the supply pressures should be low and which is nevertheless robust as well as cost-efficient.
According to the present invention, this object is achieved by a tensioning device of the above-mentioned type according to claim 1. The spring diaphragm comprises here a holding area, which is arranged such that it is at least secured against rotation preferably relative to the tensioner housing, and two elastically arranged closure areas extending away from said holding area and covering each a respective inlet opening in the closed condition. This allows a plurality of design possibilities, which also influence the mass to be moved and the spring rate accomplished.
In addition, a reception bore with a concave inner surface is provided, the inlet openings terminating at the concave inner surface, and the closure areas of the spring diaphragm having a curved shape, which is adapted to the reception bore, and abutting on the concave inner surface of the reception bore in the closed condition. Up to now, the flow into the pressure chamber often took place coaxially with the tensioning-piston axis, so that the valve body also moved along this direction. Therefore, the inlet opening was normally arranged in a flat surface at the bottom of the tensioner housing or valve housing and was sometimes provided with an edge that was chamfered or adapted to the shape of the valve body. In contrast to this, the spring diaphragm is here in close contact with a concave inner surface of the reception bore and has a shape that is adapted thereto. This also provides the possibility of elegantly positioning such a spring diaphragm in the reception bore. For example, the holding area may be retained in the reception bore simply by form-fit engagement therewith. Normally, the spring diaphragm is, however, installed in the reception bore under a certain pretension or it is press-fitted therein. The reception bore may be arranged especially in the tensioner housing or in a valve housing.
By using two inlet openings, the flow cross-section can be enlarged, the spring diaphragm having then preferably a symmetric structural design. For accomplishing a desired incoming flow also the contour of the closure areas may be adapted accordingly.
In order to avoid excessive loads on the spring diaphragm, a substantially central stop means is provided, which limits the opening stroke of the closure areas. The closure areas can therefore only execute a limited stroke and are then prevented from still further by the stop means. If the spring diaphragm has a symmetric structural design, the stop means is configured such that, when the inlet opening is being opened, the closure areas first move towards one another and prevent one another then from executing any further movements.
To this end, the reception bore is preferably cylindrical in shape and the closure area has a curved shape adapted thereto. Depending on the respective structural design, the closure area can therefore move into close, large-area contact with the inner wall of the reception bore and thus efficiently seal the inlet opening.
According to a further embodiment, the use of a spring diaphragm also offers the possibility of defining the inlet openings and/or the reception bore by the tensioner housing and installing the spring diaphragm directly in said tensioner housing. It is therefore not absolutely necessary to provide a separate valve housing, whereby a reduction of costs can be achieved.
Nevertheless, the non-return valve may include a valve housing having the spring diaphragm arranged therein according to another embodiment, said valve housing being arranged in the pressure medium inlet of the tensioning device. The use of a valve housing can simplify the mounting of the non-return valve in the tensioner housing. This variant will be particularly suitable in the event that these components are produced separately and assembled subsequently. In some cases, it may, however, also be possible to produce the inlet openings more accurately in a valve housing, in particular in the area of the reception bore. The reason for this is that the sectional edges of a reception bore and an inlet opening in a valve housing are not positioned as deeply in a blind hole bore as in the case of a tensioner housing.
In addition, anti-loss and/or rotation-lock means retaining the spring diaphragm in its position may be provided. In order to allow the spring diaphragm and its components to be easily positioned relative to the inlet openings, adequate means which facilitate mounting are provided. These means may e.g. be projections or recesses, such as grooves etc., on the spring diaphragm or on the tensioner housing or valve housing.
Preferably, the spring diaphragm may be produced from a stamp-bending part, preferably a spring steel sheet. Embodiments making use of a single sheet-metal blank, so that weak spots originating from additional connections can be avoided, are here particularly advantageous.
According to a preferred further embodiment, the spring diaphragm is made of plastic material. Materials suitable for this purpose are well-established heavy duty plastics, which may also be fiber reinforced in some cases. In particular the use of an overload protection, e.g. in the form of a stop means, will, however, allow the use of other materials as well.
Especially in the case of a variant using plastic materials, it will be of advantage, when, starting from the holding area, the thickness of the closure area decreases substantially continuously towards the free end of the closure area. It is thus possible to accomplish a sufficiently high strength in the actual load area and a soft spring characteristic, so that a spring diaphragm with a high number of strokes will obtain a long service life.
In addition, the closure surface of a closure area may have formed therein a flow directing contour in the form a depression extending beyond the opening cross-section of the inlet opening. Depending on the respective structural design, the closure areas of the spring diaphragm abut in large-area sealing contact. For guaranteeing reliable flowing-off also in the case of small opening strokes, this flow directing contour, which provides a larger flow-off cross-section even in the case of small opening strokes, may be used. The effect of this kind of measure will also be advantageously enhanced, when the thickness of the closure area decreases towards the free end.
Furthermore, the present invention relates to a non-return valve for a tensioning device according to one of the claims 1 to 9. The non-return valve is characterized in that a valve body of the non-return valve is defined by a spring diaphragm. Especially in the sphere of endless drives, in particular timing drives of an internal combustion engine, ball and plate valves have mainly been used up to now. The reason for this is that these valves generally exhibit a high degree of reliability when used in highly dynamic processes. However, they partially fail to satisfy the demands entailed by new internal combustion engine concepts.
In addition, the present invention also relates to an endless drive, in particular timing drive of an internal combustion engine, comprising a drive pulley, a driven pulley, an endless drive means coupling said drive pulley and said driven pulley, and a tensioning device according to one of the claims 1 to 9 for tensioning the endless drive means. In a timing drive of an internal combustion engine, the drive pulley may be a crankshaft wheel, in particular a crankshaft sprocket, and the at least one driven pulley may be a camshaft wheel, in particular a camshaft sprocket. The tensioning device is then normally a chain tensioner that is connected to the engine oil hydraulic system and applies pressure to a tensioner blade, which, in turn, abuts on a timing chain. The timing chain may have a great variety of different structural designs, such as a sleeve-type chain, a roller chain and a toothed chain. In addition to the timing drive, also auxiliary drives of an internal combustion engine may be provided with such a tensioning device. The material used for the chains is normally steel.
In the following, embodiments of the present invention will now be explained in more detail making reference to drawings, in which:
The timing chain drive 1 for an internal combustion engine shown in
In the following, a more detailed structural design of a chain tensioner embodiment will be explained more precisely with the aid of
The chain tensioner 7, which is shown in a full section view in
Making reference to
The reception bore 33 has now inserted therein the valve diaphragm 30, which is separately shown in
The closure areas 43.1 in 43.2 extend like wings laterally away from the central holding area 42. The rear portions, which directly adjoin the holding area 42, each include a window 47.1 and 47.2, so that only an upper and a lower sheet metal strip remain. The windows 47.1 and 47.2 have rounded corners, and the corners located closer to the holding area 42 have a larger radius. The windows essentially influence the spring characteristics of the closure areas 43.1 and 43.2, so that their size is chosen in accordance with the desired spring characteristics. The front portions of the closure areas 43.1 and 43.2 are configured as full-area contact portions 48.1 and 48.2. These contact portions 48.1 and 48.2 are closure elements covering, i.e. closing the actual inlet openings 40.1 and 40.2 in the valve housing 29. The area of the contact portions 48.1 and 48.2 is therefore larger than the cross-sectional area of the inlet openings 40.1 and 40.2. The closure areas 43.1 and 43.2 are arcuate in shape with a curvature, so that, after having been inserted in the valve housing 29, they will be in close contact with the concave inner wall of the reception bore 33. Insertion into the reception bore 33 can take place under slight pretension, so that the closure areas 43.1 and 43.2 are bent open a bit wider in the non-mounted condition and are then inserted into the reception bore 33 under pretension. The respective free ends of the closure areas 43.1 and 43.2 have formed thereon end portions, which are bent back in a U-shape and the free U-legs 49.1 and 49.2 of which serve as a contact surface.
The stop means 44 is, when seen in a top view (
In the following, the operating mode of the above-described chain tensioner 7 will be explained in more detail. After the starting process of the internal combustion engine, pressure builds up in the system and hydraulic fluid flows via the supply bores 27.1 and 27.2 into the annular channel 53 and from there into the inlet bores 39.1 and 39.2. Due to the fact that the hydraulic pressure built up within the pressure chamber 22 has not yet reached a substantial level, the closure areas 43.1 and 43.2 bend inwards and uncover the inlet openings 40.1 and 40.2 so that hydraulic fluid will flow into the reception bore 33 and, via the cylindrical outlet bore 38, into the pressure chamber 22 until pressure balance occurs between the supply pressure and the pressure in the pressure chamber 22. The closure areas 43.1 and 43.2 then swing back and close the inlet openings 40.1 and 40.2 again. Such a chain tensioner 7 operates in a highly dynamic way and, when an internal combustion engine is in operation, the chain tensioner passes numerous oscillation states due load and speed changes. Damping is accomplished in the case of such chain tensioners 7 e.g. due to the fact that part of the hydraulic fluid flows off from the pressure chamber 22 through the leakage gap formed between the guided portion 18 of the tensioning piston 8 and the reception bore 16. When the tensioning piston 8 is to be extended again later on, the spring 23 forces the tensioning piston 8 outwards and hydraulic fluid flows in, thus compelling the non-return valve 28 to open once more. During retraction of the tensioning piston 8, the non-return valve 28 closes. A very high number of these processes recurs during operation in a highly dynamic manner, which means that the closure areas 43.1 and 43.2 are subjected to high alternating bending loads. In order to avoid excessive stress peaks, in particular in the holding area 42, the stop means 44 is provided, through which the opening stroke is limited. On the basis of the structural design of the non-return valve 28 shown, comparatively high flow rates of the hydraulic fluid can be accomplished even in the case of low opening pressures, since comparatively large opening cross-sections are provided, which are closed by only small moving masses.
It would also be imaginable to form a stamp-bending part that can be installed directly in the tensioner housing 10 without making use of an intermediate valve housing 29.
In the following, a further embodiment of a non-return valve 28 according to the present invention will be explained in more detail making reference to
The valve housing 29 is configured without a retaining groove 41 and has a differently configured reception bore 33. Said reception bore 33 has a larger first cylindrical portion and a smaller second cylindrical portion, so that a supporting step 54 is formed, which is provided with a centering projection 55 that is semicircular in cross-section in
The associated valve diaphragm 30 is, in the present case, not formed from a sheet metal blank, but produced as a plastic molding, which has preferably been produced by injection molding. Also a fiber-reinforced plastic material may here be used. For reasons of stability, the closure areas 43 are configured as continuous components, which do therefore not include any windows. In addition, the thickness of the closure areas 43 is much larger in the region following the holding area 42 than at the opposite free ends of the closure areas 43. As can be seen from the representation, the closure areas 43.1 and 43.2 decrease in thickness continuously. The holding area 42 is configured as a web projecting arcuately towards the interior of the valve diaphragm 30 and including a concave indentation 56.1, 56.2 at the upper end as well as at the lower end thereof. The lower concave indentation 56.2 is positioned, in a substantially accurately fitting manner, on the centering projection 55, whereby locking against rotation is accomplished. The stop means 44 is defined by two webs 57.1 and 57.2, which are arranged on the inner side of the closure areas 43 and the free end faces of which are spaced apart at a predetermined distance and determine the opening stroke limitation. On the outer side of the closure areas 43 a respective flow directing contour in the form of an oval, elongate depression 58.1 and 58.2 is provided, whose rear end begins on the level of inlet opening 40 and whose front end ends in spaced relationship with the free end of the closure areas 43. The pressure applied to the respective depressions 58.1 and 58.2 will thus also act on a front section of the closure areas 43, which is configured as a section of reduced thickness, whereby the closure areas 43.1 and 43.2 can be opened more easily.
Making reference to
According to
The valve diaphragm 30 essentially resembles the valve diaphragm 30 according to
The non-return valve 28 according to the present invention allows a cost-efficient and robust design.
Number | Date | Country | Kind |
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102013004850.8 | Mar 2013 | DE | national |