1. Field of the Invention
The invention pertains to the field of tensioning devices that impart tension to a chain, belt or the like. More particularly, the invention pertains to an improvement in the structure of the tensioning device to advance durability.
2. Description of Related Art
In automobile engines, a tensioner is used to impart tension to a timing chain or auxiliary drive chain for an oil pump and the like. A tensioner is generally comprised of a tensioner arm with a chain sliding surface, a pivoting pin to pivotably support the proximal end portion of the tensioner arm, and a biasing means to apply resilient force to the distal end portion of the tensioner arm.
During operation, a chain travels along the chain sliding surface of the tensioner arm. During that time, a resilient force of the biasing means acts on the chain through the tensioner arm to maintain tension in the chain. When tension in the chain varies during operation, the tensioner arm moves toward or away from the chain by rotating around the pivoting pin, thereby maintaining contact of the chain sliding surface of the tensioner arm on the chain to impart an appropriate compressive force.
However, in prior art tensioners, the proximal end portion of the tensioner arm rotates and slides on the outer circumferential surface of the pivoting pin, causing a compressive force to be applied from the chain during rotation of the tensioner arm, severely wearing the pivoting pin and decreasing durability of the tensioner. A pivoting pin of a large diameter may be adopted but the space for housing the tensioner arm limits the size of the proximal end portion of the tensioner arm. Therefore, it is difficult to enlarge the proximal end portion of the tensioner arm in conformity with the enlarged pivoting pin. As a result, the conventional tensioners have a limited durability. Furthermore, the addition of the separate pivot pin increases manufacturing costs.
A tensioning device according to the present invention includes a tensioner arm having an arcuately curved chain sliding surface that extends between a proximal end portion and a distal end portion, a supporting member having a pivoting portion at one end to pivotably support the proximal end portion of the tensioner arm and an engaging surface to slidably contact an engaged surface formed at the proximal end portion of the tensioner arm, and a biasing means provided at the supporting member to impart a resilient force to the tensioner arm.
According to the present invention, during operation of the tensioner arm, the proximal end portion of the tensioner arm rotates around the pivoting portion of the supporting member and the engaging surface of the supporting member slides along the engaged surface of the proximal end portion of the tensioner arm. That is, in this case, the proximal end portion of the tensioner arm rotates to slide not on the pivoting portion but on the engaged surface of the supporting member, thereby preventing an excessive compressive load from being applied to the pivoting portion, thus improving durability of the entire device.
The engaged surface may be a concavely curved surface and the engaging surface may be a convexly curved surface that corresponds to the concavely curved surface of the engaged surface. Alternatively, the engaged surface may be a convexly curved surface and the engaging surface may be a concavely curved surface that corresponds to the convexly curved surface of the engaged surface.
Each of the curved surfaces may be formed on the outer circumferential side of the pivoting portion and a radius of curvature of each of the curved surfaces may be greater than that of the pivoting portion.
The proximal end portion of the tensioner arm may have a pivoting pin of a non-circular cross sectional shape. The pivoting pin has a small width portion and a large width portion greater than the small width portion. The pivoting portion of the supporting member may have a pin aperture to receive the pivoting pin and a groove formed in connection with the pin aperture such that the small width portion of the pivoting pin can pass through the groove but the large width portion of the pivoting pin cannot pass through the groove.
In this case, when the proximal end portion of the tensioner arm is fitted onto the pivoting portion of the supporting member, the pivoting pin is inserted into the groove of the pivoting portion toward the pin aperture with the small width portion of the pivoting pin is aligned with the groove. Thereafter, the proximal end portion of the tensioner arm is rotated. Thereby, the small width portion of the pivoting pin is transferred to the position where the small width portion does not face the groove of the pivoting portion. Alternatively, the large width portion of the pivoting pin is transferred to the position where the large width portion faces the groove of the pivoting portion. As a result, the pivoting pin is prevented from being disengaged from the pin aperture.
Alternatively, the pivoting portion of the supporting member may have a pivoting pin of a non-circular cross sectional shape with a small and large width portion. The proximal end portion of the tensioner arm may have a pin aperture to receive the pivoting pin and a groove formed in connection with the pin aperture such that the small width portion of the pivoting pin can pass through the groove but the large width portion of the pivoting pin cannot pass through the groove.
In this case as well, when the proximal end portion of the tensioner arm is fitted onto the pivoting portion of the supporting member, the pivoting pin is inserted into the groove of the pivoting portion toward the pin aperture with the small width portion of the pivoting pin aligned with the groove. Thereafter, the proximal end portion of the tensioner arm is rotated. Thereby, the small width portion of the pivoting pin is transferred to the position where the small width portion does not face the groove of the proximal end portion of the tensioner arm. Alternatively, the large width portion of the pivoting pin is transferred to the position where the large width portion faces the groove of the proximal end portion of the tensioner arm. As a result, the pivoting pin is prevented from being disengaged from the pin aperture.
The pivoting pin and the groove may be oriented toward the direction in which the pivoting pin will not be disengaged from the groove during operation of the tensioner arm. In other words, the orientation of the pivoting pin and the groove may be determined in such a way that the small width portion of the pivoting pin will not align with the groove over the range of rotation of the tensioner arm.
The pivoting pin may have a generally square cross sectional shape or a generally D-shaped cross section. At least one of the tensioner arm or the supporting member may have a regulating portion to regulate rotation of the tensioner arm.
The tensioner arm 2 has a pair of sidewall portions 2b formed on opposite sides of the chain sliding surface 2a and extending along the chain sliding surface 2a. These sidewall portions 2b are provided to maintain a chain (not shown) in place on the chain sliding surface 2a during travel of the chain.
As shown in
By way of an example shown in
The proximal end portion 21 of the tensioner arm 2 has a pair of concavely curved surface (or engaged surface) 25 formed beside the flange portion 23. On the bottom surface of the tensioner arm 2, a cylindrical shaped and downwardly extending spring retainer 26 is formed at a position corresponding to the coil spring 4 housed in the tensioner body 3. Also, on the bottom surface of the tensioner arm 2, a downwardly extending contact portion 27 is provided.
As shown in
Round pin apertures 32b, 32b′ are formed to penetrate the bracket portions 32, 32′ in the thickness direction. The center axis of the pin aperture 32b coincides with the center axis of the pin aperture 32′b. As shown in
Opposed inside surfaces of the bracket portions 32, 32′ has grooves 32c, 32′c (only the groove 32c is shown in
Therefore, only in the case where the small width portion of a measurement d is aligned with the groove 32c, 32′c, the pivoting pin 24, 24′ can pass through the groove 32c, 32′c, and in the case where the small width portion of a measurement d is not aligned with the groove 32c, 32′c, the pivoting pin 24, 24′ can not pass through the groove 32c, 32′c. Also, over the range of rotation of the tensioner arm 2 during operation, the small width portion of the pivoting pin 24, 24′ is adapted not to be aligned with the groove 32c, 32′c.
A stop 34 is provided on the tensioner body 3 at a position corresponding to the contact portion 27 of the tensioner arm 2. The stop 34 has an inclined surface 34a adapted to contact an inclined surface of the contact portion 27. The contact portion 27 and the stop 34 constitute a regulating portion that regulates rotation of the tensioner arm 2. In addition, the tensioner body 3 has a plurality of attachment holes 36 to receive bolts to fixedly attach the tensioner body 3 to the engine.
Next, when the tensioner arm 2 is fitted onto the tensioner body 3, the tensioner arm 2 is tilted nearly upright as shown in
Then, with the coil spring 4 housed in the spring housing portion 31 of the tensioner body 3, the tensioner arm 2 is rotated toward the coil spring 4. Thereby, as shown in
During operation, when the chain travels to slide along the chain sliding surface 2a of the tensioner arm 2, a compressive force applied from the chain to the tensioner arm 2 through tension in the chain balances a resistance force applied from the tensioner arm 2 to the chain through the elastic resilience of the coil spring 4.
Also, during operation, clockwise or counterclockwise rotation of the tensioner arm 2 around the center O of the pin aperture 32b, 32′b of the tensioner body 3 according to variation in the chain tension changes the extent of movement of the tensioner arm 2 relative to the chain, thereby maintaining necessary tension in the chain.
In this case, during rotation of the tensioner arm 2, the concavely curved surface 25 of the proximal end portion 21 of the tensioner arm 2 slides on the convexly curved surface 32a, 32′a of the bracket portion 32, 32′ of the tensioner body 3. That is, the compressive force applied from the chain to the tensioner arm 2 is not supported only by the pivoting pin 24, 24′ but mainly by the convexly curved surface 32a, 32′a of the bracket portion 32, 32′, thereby preventing excessive compressive load from being applied to the pivoting pin 24, 24′ from the chain. As a result, durability of the entire device is advanced.
Moreover, in this case, oscillation of the chain that occurs during operation can be damped through sliding movement between the concavely curved surface 25 of the proximal end portion 21 of the tensioner arm 2 and the convexly curved surface 32a, 32′a of the bracket portion 32, 32′.
In this first embodiment, an example was shown where a pivoting pin is provided with the tensioner arm and a pin aperture to receive the pivoting pin is provided with the tensioner body, but the present invention is not limited to such an example. In the following embodiments, an example is shown where a pivoting pin is provided with the tensioner body and a pin aperture to receive the pivoting pin is provided with the tensioner arm.
On the other hand, the proximal end portion 21 of the tensioner arm 2 is bifurcated to form a pair of leg portions 23″. The bracket portion 32″ is inserted between the pair of leg portions 23″. Each of the leg portions 23″ is formed with a pin aperture 32″b to receive the pivoting pin 24″ and a groove 32″c in connection with the pin aperture 32″b. The width w′ of the groove 32″c is slightly greater than the small width portion of a measurement d′ of the pivoting pin 24″ and smaller than the large width portion of a measurement D′. That is, an inequality, d′<w′<D′ is satisfied.
In this embodiment as well, the small width portion of a measurement d′ of the pivoting pin 24″ is not aligned with the groove 32″c over the range of rotation of the tensioner arm 2 during operation. Also, between the pair of leg portions 23″ of the proximal end portion 21 of the tensioner arm 2, a concavely curved surface 25 is formed to slide on the convexly curved surface 32″a of the bracket portion 32″ during rotation of the tensioner arm 2.
When fitting the tensioner arm 2 onto the bracket portion 32″, the tensioner arm 2 is tilted upwardly as shown in
In this case as well, during rotation of the tensioner arm 2, the concavely curved surface 25 of the proximal end portion 21 of the tensioner arm 2 slides on the convexly curved surface 32″a of the bracket portion 32″ of the tensioner body 3, thereby preventing excessive compressive load from being applied to the pivoting pin 24″ from the chain. As a result, durability of the entire device is advanced.
FIGS. 8 to 10 illustrate a third embodiment of the present invention. As shown in
On the other hand, the proximal end portion 21 of the tensioner arm 2 has a single leg portion 23″. The leg portion 23″ has a pin aperture 32″b formed therein to receive the pivoting pin 24a, as shown in
The proximal end portion 21 of the tensioner arm 2 is formed with a concavely curved surface 25 adapted to slide on a convexly curved surface 32″a of the bracket portion 32″ during rotation of the tensioner arm 2. A downwardly extending flange portion 25′ is formed on a portion of the concavely curved surface 25. Thereby, when the bracket portion 32″ is fitted to the proximal end portion 21 of the tensioner arm 2, the upper side surface of the bracket portion 32″ is sandwiched between the leg portion 23″ of the proximal end portion 21 of the tensioner arm 2 and the flange portion 25′, as shown in
In this case as well, during rotation of the tensioner arm 2, the concavely curved surface 25 of the proximal end portion 21 of the tensioner arm 2 slides on the convexly curved surface 32″a of the bracket portion 32″ of the tensioner body 3, thereby preventing excessive compressive load from being applied to the pivoting pin 24a from the chain. As a result, durability of the entire device is advanced.
In this case as well, during rotation of the tensioner arm 2, the concavely curved surface 25 of the proximal end portion 21 of the tensioner arm 2 slides on the convexly curved surface 32″a of the bracket portion 32″ of the tensioner body, thereby preventing excessive compressive load from being applied to the rolled pin 24b from the chain. As a result, durability of the entire device is advanced. Moreover, in this case, since a commercially available rolled pin is used, the manufacturing cost can be reduced and a tight fit relative to the pin aperture is easily achieved.
On a first principal face (or a front side face in
On a second principal face (or a backside face in
Also, between the leg portions 23″a and 23″b of the proximal end portion 21 of the tensioner arm 2, the concavely curved surface 25 is formed so as to contact and slide along a convexly curved surface 32″a of the bracket portion 32″ during rotation of the tensioner arm 2.
When the tensioner arm 2 is fitted to the bracket portion 32″, first, the bracket portion 32″ is held in a state shown in
Thereafter, the tensioner arm 2 is rotated 90 degrees downwardly around the proximal end portion 21 (see
In this case as well, during rotation of the tensioner arm 2, the concavely curved surface 25 of the proximal end portion 21 of the tensioner arm 2 slides on the convexly curved surface 32″a of the bracket portion 32″ of the tensioner body 3, thereby preventing excessive compressive load from being applied to the pivoting key 24c, 24d from the chain. As a result, durability of the entire device is advanced.
In each of the above-mentioned embodiments, an example was shown where a concavely curved surface is formed at the tensioner arm and a convexly curved surface is formed at the tensioner body, but the present invention is not limited to such an example. In contrast to the above-mentioned embodiments, a convexly curved surface may be formed at the tensioner arm and a concavely curved surface corresponding to the convexly curved surface may be formed at the tensioner body.
Accordingly, it is to be understood that the embodiments of the invention herein described are merely illustrative of the application of the principles of the invention. Reference herein to details of the illustrated embodiments is not intended to limit the scope of the claims, which themselves recite those features regarded as essential to the invention.