Aspects of the invention relate to cord tensioning devices for use in tightening cords or laces used in lacing or strapping systems.
It is known to provide a reel for tightening laces to close closure flaps of shoes, such as disclosed in U.S. Pat. Nos. 5,042,177 or 7,584,528. A cord reel is known to provide a helmet with an adjustable safety strap, such as disclosed in U.S. Pat. No. 6,026,798.
In U.S. Pat. No. 6,026,798, a turn lock fastener is disclosed. This turn lock fastener includes a flat housing and a rotating knob disposed on top of the housing which can be rotated relative to the housing. Two pull cords pass out of the housing on opposite sides of the housing and are connected to helmet straps. A rotary actuator construction inside the housing allows the helmet strap to be tightened or released by turning a rotating knob. The rotary actuator is used to turn the cord wheel, on which ends of the cords are wound, in one direction or the other such that by turning the rotating knob the effective length of pull cords can be modified in opposite directions.
An exemplary embodiment of the present application provides a cord tensioning reel having three modes of operation: a ratchet-to-tighten mode, a release-ratchet-to-loosen-and-then-hold mode, and a total release mode for relieving all tension in the cord. In the ratchet-to-tighten mode, the shape of at least one ratchet pawl and ratchet teeth allow a cord winding spool to rotate in a tightening direction upon the application of external torque. In the release-ratchet-to-loosen-and-then-hold mode, an actuator associated with the knob releases the ratchet pawl from the ratchet teeth upon an external torque to the knob in a reverse direction. Upon release of the torque on the knob in the reverse direction, the pawl re-engages the ratchet teeth to prevent further loosening, e.g., the pawl holds the tension from further loosening. In this way the tension can be incrementally loosened. In the total release mode, the pawl is disengaged from the ratchet teeth, even after release of the knob, and the spool can freewheel within the base when an external tension is or is not applied to the cord.
According to this embodiment, the apparatus includes a knob having at least one downward extending actuator, a cord spool and a pawl ring that can engage with the spool for mutual rotation. The pawl ring is axially captured by the knob and rotationally engaged by the actuator to be forcibly rotated by the knob but with a loss in the degree of rotation between the knob and the pawl ring. The apparatus includes a base having ratchet teeth engaged by the pawl ring to allow relative rotation between a subassembly comprising the knob, pawl ring and spool with respect to the base when the knob rotates in a tightening direction and to prevent reverse rotation and cord loosening once tightened. The apparatus allows reverse rotation after the lost motion rotation is taken up, by allowing the subassembly of the knob, pawl ring and spool to rotate relative to one another in a reverse direction, a loosening direction, with respect to the base by torque applied to the knob.
The pawl engages the ratchet teeth and slips on the ratchet teeth when rotated in a cord tightening direction when a torque is applied to the knob by the actuator applying a tangential force to the pawl ring. When the knob is turned in a reverse, loosening direction, the actuator deflects the pawl from the ratchet teeth to allow rotation of the pawl ring and engaged spool with respect to the base in a loosening direction. Release of the applied loosening direction torque on the knob allows the pawl to snap back into engagement with the ratchet teeth and holds the selected tightening state of the spool with respect to the base.
The apparatus can also include a retainer that is secured to the base and which captures the knob onto the base. The retainer includes a body that has two grooves to provide a selectable axial position of the knob with respect to the base. In the first axial position, the apparatus is set to function in either the ratchet-to-tighten mode or the release-ratchet-to-loosen-and-then-hold mode as described herein. In a second axial position, the pawl ring is released from the ratchet teeth and/or the pawl ring is released from the spool, and the spool is free to turn within the base.
The reel of the present application is particularly useful for tension helmet straps, particularly for military helmets, wherein a user can tighten or loosen helmet straps with one hand.
Numerous other advantages and features will become readily apparent from the following detailed description of various embodiments and the accompanying drawings.
The present inventors have recognized a need for a cord tensioning reel that is compact, cost-effectively manufactured and assembled. The present inventors have recognized a need for a cord tensioning reel for military helmets or other helmets that can be used to adjust the fit and tension of a helmet strap. The present inventors have recognized a need for a cord tensioning reel that can be used in three modes of operation: a ratchet-to-tighten mode, a release-ratchet-to-loosen-and-then-hold mode, and a total release mode for relieving all tension in the cords.
There are shown in the drawing and will be described herein in detail specific embodiments thereof with the understanding that the present disclosure is to be considered as an exemplification and is not intended to limit the invention to the specific embodiments illustrated.
The retainer 24 includes a disk-shaped retainer flange 42 and a retainer body 46 extending downward from the flange. The retainer body 46 is substantially hollow and cylindrical and has a lower annular groove 50 and an upper annular groove 52 on an outside of the retainer body 46. The grooves 50, 52 can have a V.-shaped cross-section. A mounting hole 56 extends centrally through the flange 42. The body includes a cylindrical cavity 58 that is open to the mounting hole 56.
Knob 26 includes a disc-shaped top wall 63 and a slotted or knurled cylindrical side wall 64 extending downward from the top wall 63. The top wall 63 includes a central opening 66. An annular bottom lip 67 extends radially inward from an end of the sidewall 64.
Extending downward from the top wall 63 around the opening 66 are lifting arms 70 and detent arms 76. Also extending downward from the top wall 63 are bosses or actuators 82. The bosses 82 are arranged radially spaced from the opening 66 and the lifting arms 70 and the-detent arms 76. The members 70, 76, 82 all have a circular curvature about the center of the opening 66.
The pawl ring 28 includes a base ring 94 having a central opening 96. A plurality of spaced-apart teeth 106 extend downward from the base ring 94. Teeth 106 are spaced apart evenly around the circumference of the base ring 94. On top of the base ring 94 are three pawl members 110a, 110b, 110c.
Each pawl member 110a, 110b, 110c includes a pawl base 112, a flexible pawl arm 114 extending from the pawl base 112 and a pawl head 116 extending from the flexible pawl arm 114. The three pawl members 110a, 110b, 110c curl from pawl base 112 to pawl head 116 concentrically around a center of the opening 96 in a common rotary direction.
The spool 32 includes an annular top wall 152 and a substantially circular bottom wall 156. An annular wall 158 connects the walls 152, 156 and forms a cord winding groove 162 on outside of the annular wall 158. The bottom wall 156 includes slotted portions 166a, 166b, 166c that allow for anchoring the cords 205a, 205b (
Base 36 includes a bottom circular wall 204 and a surrounding cylindrical sidewall 206 that extends upward from the bottom wall 204. The bottom wall 204 includes cylindrical bores 204a, 204b for cords 205a, 205b to enter/exit the base 36 and to be wrapped around the spool 32.
The cords 205a, 205b are wound in a same rotary direction on the spool such that clockwise turning of the spool draws both cords 205a, 205b into the base 36 and counterclockwise rotation of the spool dispenses the cords 205a, 205b out of the base 36. A plurality of ratchet teeth 210 extend radially inward from an inside surface of the sidewall 206. The teeth 210 are evenly spaced around the circumference of the sidewall 206. A cylindrical attachment boss 220 extends upward from the bottom wall 204. Boss 220 includes a central bore 226 that can accept a screw 227 to hold together the entire assembled reel 20.
A subassembly comprising the retainer 24 and knob 26 are pressed down onto the pawl ring 28 and the base 36. The attachment boss 220 fits into the cavity 58 of the retainer 24. The screw 227 attaches the retainer 24 to the base 36. As the knob 26 is pressed onto the base 36, the lift arms 70 deflect radially inward due to sliding between the opposing tapered surfaces 70a, 94a on, respectively, the lift arms 70 and pawl base ring 94. When the lift arms 70 have deflected sufficiently inward as the knob 26 is pressed down onto the pawl ring, lift arm heads 70b clear the pawl base ring 94 and snap back radially outward to underlie the pawl ring 94. Each boss or actuator 82 fits between a flexible arm 114 of a respective pawl 110a, 110b, 110c and the ratchet teeth 210.
As illustrated in
In the position shown in
As understood from
In operation, with the knob 26 pressed down into the configuration of
With the apparatus still in the orientation of
A third operational mode occurs when the knob 26 is pulled up with respect to the base 36 into the orientation of
The present embodiment of a tension reel is particularly effective for setting tension in a strap system for a helmet.
A helmet retention system 600 may be used with helmet 90 shown in
The first and second reels 631, 632 may be configured similarly to the reel 20 described in
Referring to the front strap system 610, the first reeling cord 616 is anchored to the helmet at a forward location adjacent a user's temple by a front anchor 643. The front anchor may be located between a user's eye and a user's ear, such as shown in
The reels 631,632 are substantially the same and an exemplary reel 631, 632 is shown in
As the reel cord enters the reel 631 at cord portion 616d, it is anchored as just described, and then may be wound around the reel a number of times depending on the position of the reel, and a reel cord 616e will extend out of the reel along to the opposite side of the helmet as shown in
The front strap system 610 is configured to increase or decrease the downward tension in a forward area between a helmet 10 and the user's head. Turning the first reel knob moves the reel cord and the position of the loop 614 to move up or down in the direction H shown in
The lower strap system 620 operates similarly to that of the front strap system 610 but the lower strap system 620 may be positioned differently than the front strap system. The second reel cord 626 may be anchored at a rear position of the helmet by a rear anchor 644. The anchor 644 may be positioned on the helmet behind the rear of a user's head when viewed from the side as shown in
As the second reel cord enters the reel 632 at reel portion 626d it may be wound around the reel a number of times depending on the position of the reel, and reel cord 626e will extend out of the reel along to the opposite side of the helmet as shown in
The lower strap system 620 is configured to increase or decrease the downward tension in a rear area between a helmet 90 and the user's head. Turning the second reel knob moves the second reel cord and causes the position of the loop 624 to move substantially forward or backward in the direction I shown in
Each of the front strap system 610 and the lower strap system 620 are adjustable by turning the knobs of the corresponding reels 631, 632. Therefore, in some embodiments, the helmet retention system 600 may be adjusted by a user using only one hand.
The cords 616d, 626d and 616e, 626e can be guided laterally across the back side of the helmet (not shown) to enter the respective cylindrical bores 204a, 204b (see
From the foregoing, it will be observed that numerous variations and modifications may be effected without departing from the spirit and scope of the invention. It is to be understood that no limitation with respect to the specific apparatus illustrated herein is intended or should be inferred.
This invention was made with Government support under Contract No. W911QY-11-C-0046, awarded by the U.S. Army Material Command, a division of the United States Department of Defense. The Government has certain rights in this invention.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2013/002322 | 6/21/2013 | WO | 00 |
Number | Date | Country | |
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61663400 | Jun 2012 | US |