Not Applicable.
This disclosure is directed to portable structures. While the descriptions of various embodiments are concerned generally with camping tents, for example, those skilled in the art will recognize the wider applicability of the inventive features disclosed hereinafter.
The prior art is replete with tent constructions all allegedly making it easy to at least erect the tent structure. Among those constructions are self-erecting popup tents and umbrella tents, for example. While the art in general makes erecting the tent relatively easy, folding the tent for storage is not often accomplished with the same ease. There also has been a need to develop a frame system which can be folded, stored and shipped in a reduced sized package. The product package then must be easy to open and the enclosed structure must be easy to erect by the eventual customer, and repackaged by that customer after use.
The reduction in size of the folded structure is an important consideration for a manufacturer and the manufacturer's customers, commonly retail locations having displays of the product for sale and/or internet sites having associated storage facilities which ship the product to the final consumer. Merely by way of example, with a dome style tent of the present disclosure, a typical forty foot shipping container will hold 1,760 pieces of a thirty inch package, versus 1425 pieces of the longer prior art construction designs. Customers commonly use twelve foot in length storage shelves. Again, the smaller thirty inch package increases storage capacity by twenty five percent, versus the prior art package size of thirty seven inches. That kind of reduction is an important consideration with the designs described herein. Shipping or package size also is important to the final retail customer or buyer, because the retail customer is faced with the same transportation and storage issues, although those issues are associated with only a single package instead of storage and display of a number of product units.
In addition, cost of the various mechanisms employed in the tent construction is an important consideration. That is to say, both the initial cost for the parts themselves and their assembly must be reasonable in order to provide a realistic price point for a manufacturer and the ability to replace parts of the tent frame, which may become damaged in use, must be easy to accomplish for warranty purposes.
This disclosure describes in one illustrative embodiment the use of a spider hub structure main body having a plurality of legs extending outwardly from the body. Preferably each leg of the hub has a tent pole interconnected to the hub structure on one end of the poles. Each of the tent poles are assembled from a plurality of pole sections. The pole sections are interconnected to one another along a novel arrangement in several illustrative embodiments enabling the hub structure to be used across a range of tent products. A particular feature of those products is the reduced length of the stored assembly.
In any event, the pole sections together define a tent pole having a proximate end connected to the hub and a distal end in ground supporting relationship for the frame structure. In one embodiment, preferably at least the distal pole section has first and second parts which telescope within one another allowing their extension during deployment and re-engagement within one another for storage. Depending on the tent size and/or configuration, the hub may have a variety of tent poles associated with it. The pole sections preferably are fiberglass although other materials may be used, if desired. Commonly the pole sections which telescope within one another are metal, for example. The distal end pole section has a locking mechanism associated with it which permits the poles to be connected to the material of the portable structure as later described.
A feature of the construction is that the frame structure always is attached to or associated with the material forming the portable structure, commonly a tent. As will be appreciated, because all of the components of the frame system are always associated with the tent material, loss of component parts is eliminated while replacement of individual components of the frame is accomplished easily.
The structure is easy to set up for use and disassembles or compacts easily for storage. Another particular feature of the present disclosure is that the tent structure is relatively self-erecting across a variety of tent configurations. When extended from their stored position, the tent poles and hub act to raise the tent frame to its intended deployed position.
Also disclosed are structures for accomplishing and methods for compacting and/or folding the tent poles for storage, the stored position, the compacted package having a reduced package length.
In accordance with this disclosure, generally stated, a frame structure system for a portable structure, preferably in the form of a tent, is provided having a flexible material associated with or attached to the frame structure system. The flexible material forms the shape for the portable structure or tent. The frame structure system includes a spider hub body having a plurality of legs extending outwardly from it. Each tent pole associated with a particular tent design is interconnected with one of the legs of the spider hub body. The tent poles have a proximate end and a distal end. The hub legs define a plurality of receptacles formed to receive the proximate end of an associated tent pole. The distal end of the tent pole includes a locking mechanism for attaching the pole to the flexible material. Each of the tent poles preferably is formed by a plurality of pole sections. The pole sections are joined to one another along a hinge arrangement permitting the pole sections to be folded together for storage. The distal end pole section has a self-locking telescoping portion which extends during deployment of the portable structure. A structure and method for providing a reduced size storage package also is provided. Preferably, a tent fly is positioned over the flexible material and the flexible material is attached to the tent fly if desired. By changing the construction of the tent poles associated with the accompanying hub, and altering the number of legs associated with the hub if required, the frame system is adaptable to and provides a variety of portable structure variations.
The objects of the invention are achieved as set forth in the illustrative embodiments shown in the drawings which form a part of the specification.
Referring now to the Drawings:
Further aspects of the present disclosure will be in part apparent and in part pointed out below. It should be understood that various aspects of the disclosure may be implemented individually or in combination with one another. It should also be understood that the detailed description and drawings, while indicating certain exemplary embodiments, are intended for purposes of illustration only and should not be construed as limiting the scope of the disclosure.
The following detailed description illustrates the invention by way of example and not by way of limitation. This description will clearly enable one skilled in the art to make and use the invention, and describes several embodiments, adaptations, variations, alternatives and uses of the invention, including what I presently believe is the best mode of carrying out the invention. Corresponding reference numerals refer to common structures where appropriate.
Referring now to
It is a feature of the present disclosure that the frame 4 may be modified to provide various configurations of the portable structure 1. A second illustrative embodiment of a portable structure 100 is shown in
As is best seen in
The legs 16 are identical to one another in construction details and only a single leg 16 is described in detail. The number of legs can vary in other embodiments of the disclosure, but commonly the number of legs 16 associated with the body 14 corresponds at least to the number of tent poles used to support the flexible material 10 in the erected position of the portable structure 1, for example. In any event, each leg 16 of the hub 8 is formed by a pair of downwardly extending curved walls 24 and 25 joined together at their upper ends by a lip 26 formed by the body 14 and by an edge or lip 27 extending between the walls 24 and 25 at the lower ends of the walls. For the purposes of this specification, the terms edge and lip with respect to the reference numerals 26 and 27 are intended to convey similar meaning in functional operation. As may be noted with reference to
Each wall 24 and 25 has one of a pair of aligned openings 35 and 36 formed in one of the respective walls which permits attachment of the end 33 of each tent pole 6 to its respective leg 16 along an axis or rotation indicated by reference numeral 37. Commonly, convention rivets or screw and bolt arrangements are used to attach the end 33 of the poles 6 to the legs 16 along the axis 37. Other connection arrangement will be apparent to those skilled in the art so long as the indicated rotation is provided by the interconnection.
As suggested above, the hub construction described can be extended across a line of portable structure 1 designs with relatively minor changes in the hub structure. The hub preferably is a molded part the configuration of which can be altered as needed to accommodate other designs for the portable structure 1. The tent illustrated in
Referring to
Each of the tent poles 6 for the embodiment shown in
Stage 49 then is attached to a stage 50 along a joint connection 51. As best seen in
Referring to
Stage 50 in turn is connected to a stage 60 along a joint connection 62. Joint connection 62 is arranged to permit rotation about the joint. Stage 60 of the pole 6 defines the proximate end 42 of the pole 6 at the termination 33 which also is rotatably mounted to the hub 8 and permits both clockwise and counterclockwise rotation. Consequently, the construction permits stage 48 and 49 to combine telescopically. Stages 48 and 49 are then rotated counterclockwise into juxtaposed or adjacent position with stage 50. Stages 48, 49 and 50 then all are rotated clockwise into juxtaposed or adjacent position with stage 60 and stages 48, 49, 50 and 60 are again rotated clockwise to a vertical position above hub 8.
Preferably for the embodiment of
As indicated, erecting the portable structure 1 procedure is generally opposite to the folding operation discussed above. Again for the sake of simplicity, only the operation for a single pole is described, the operation of the remaining poles being similar. The stages 60 and 50, 49 and 48 are rotated outwardly from the hub 8. Stage 49 is inserted to it locked position with respect to the pin 55, connector 53 position. In that position, the pole 6 will assume or begin to act as a lever on the hub 8. When each of the poles 6 is in a similar position, stages 48 and 49 are extended telescopically and the hub 8 will reach its deployed position.
Referring now to
The legs 16 are identical to one another and only a single leg 16 structure is described in detail. The number of legs can vary in other embodiments of the disclosure, but commonly the number of legs 16 associated with the body part 14 corresponds to the number of tent poles 90 used to support the flexible material 10 in the erected condition of the portable structure 100. Here the hub 88 has six legs extending outwardly from it. Four of the legs receive associated tent poles 90 and the additional legs receive two additional supports 92. In any event, each leg of the hub 88 is formed by a pair of downwardly extending curved walls 24 and 25 joined together at their upper ends by a lip 26 formed by the body 14 and by an edge or lip 27 extending between the walls 24 and 25 at the lower ends of the walls. As may be noted with reference to
Each wall 24 and 25 has a pair of aligned opening 35 and 36 which permits attachment of the end 33 of each tent pole 90 to its respective leg 16 along an axis or rotation indicated by reference numeral 37. Various connection arrangements will be apparent to those skilled in the art.
In the cabin tent embodiment, the end 33 of the pole 90 is directly attached to the Hub 88. That attachment is diagrammatically indicated in
Again referring to
Each of the poles 90 has a proximate end 142 and a distal end 144. The distal end 144 is terminated in a t-clip connector 45 which is inserted into a ground stake strap 46 (
Each of the tent poles 90 for the embodiment shown in
For purposes of this disclosure, a first stage 148 is associated with the distal end 144 of the pole 90. Stage 148 is a two part telescoping stage and one part of the telescoping stage 148 is connected to a second telescoping stage 149. As indicated above, telescoping arrangement per se is known in the art and a detail description of the particular mechanism used in conjunction with the tent pole 90 is believed to be unnecessary. Stage 149 also is a two part telescoping stage and one part of stage 149 is connected to stage 148 while a second part is rotatably attached to a knuckle joint 160 at a first connection point of the joint 160. A third stage of the pole 90 also is a two part telescoping stage 150. A first end or part of the stage 150 is connected to a second connection point of the joint 160 and a second part of the stage is attached to the hub 88. That is to say, each of the poles 90 comprises three telescoping stages 148, 149 and 150, two of the stages (148, 149) being connected together, one end of which forms the distal end of the pole 90. The third stage 150 has a first end attached to the hub 88 while a second end is connected to the second and first stages at the knuckle joint 160 which permits rotation of the first and second stages 148, 149 from a position remote from the third stage 150 to a second position adjacent the third stage 150.
In moving from the deployed position for the tent, stage 149 of each of the poles 90 is collapsed within the respective parts, and then stage 148 is collapsed with the respective parts. The structure will then collapse. Stage 150 is then collapsed within its respective parts. The collapsed stages 148 and 149 are then rotated about the joint 160 so that stages 148 and 149 are adjacent stage 150. The three stages then are rotated to a vertical position about the hub 88 to the position illustratively shown in
The functioning of the pole structure for each or the embodiments discussed above is important in achieving the compact package with the structure of the present disclosure.
Likewise, the cabin tent construction achieves a reduced size of approximately 36 inches while prior are designs typically were approximately 45 inches. Again the footprint of the erected tents are the same, but in the stored position, shipping charges, shipping capacity and display arrangement are all substantially better with the reduced package size.
As various changes could be made in the above constructions without departing from the scope of the invention, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Numerous variations will occur to those skilled in the art in view of the forgoing description and accompanying drawings. Merely by way of example and not of limitation, the physical design of the hub may vary in other embodiments of the invention. While hub structures having four tent poles were discussed, hub structures having additional or fewer tent pole configurations are compatible with the broader aspects of the disclosure. Likewise, while various configurations were described, other configurations altered from the illustrated designs will function within the scope of the appended claims. In addition, the dimensions and arrangement of the legs of the hubs 8 and 88 themselves, or specific construction features of the poles described maybe varied. These variations are merely illustrative.
In view of the above, it will be seen that the several objects and advantages of the present invention have been achieved and other advantageous results have been obtained.
This application claims priority to Provisional Application No. 61/972,899 filed Mar. 31, 2014, the disclosure of which is incorporated herein by reference.
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