A technique disclosed in this specification relates to a terminal and a wire with terminal.
Conventionally, a wire with terminal is known in which a terminal is connected to a core exposed from an end of a wire. Some of such terminals include, for example, a crimping portion to be crimped to the core exposed from the end of the wire from outside.
The above terminal is crimped to the wire, for example, as follows. First, the terminal of a predetermined shape is formed by press-working a metal plate material. Subsequently, the terminal is placed on a placing portion of a lower die located on a lower side, out of a pair of dies relatively movable in a vertical direction. Subsequently, the core exposed from the end of the wire is placed on the crimping portion of the terminal. Thereafter, one or both of the pair of dies is/are moved in mutually approaching direction(s), and the crimping portion is sandwiched between a crimper of the upper die and the placing portion of the lower die, whereby the crimping portion is crimped to the core of the wire. In the above way, the terminal is connected to the end of the wire (see Patent Document 1).
Patent Document 1: JP 2005-050736 A
However, according to the above technique, since a relatively large-scale facility such as dies or a jig for crimping the crimping portion of the terminal to the core of the wire is necessary, facility investment is necessary and there is a problem of increasing manufacturing cost.
To solve the above problem, it is considered to use a terminal including a terminal body having a sandwiching portion for sandwiching a wire and a tubular slide portion for accommodating this terminal body. The slide portion is provided with a pressurizing portion for pressing the sandwiching portion toward the wire.
However, according to the above configuration, there is a concern that the sandwiching portion is bent by the contact of the sandwiching portion and the slide portion in a state before the sandwiching portion is pressed by the pressurizing portion.
The technique disclosed in this specification was completed on the basis of the above situation and aims to provide a technique on a terminal with suppressed unintended bending.
The present disclosure is directed to a terminal to be connected to a wire, the terminal including a terminal body having a sandwiching portion for sandwiching the wire, and a tubular slide portion for accommodating the terminal body inside, the slide portion being slidable with respect to the terminal body, wherein the slide portion includes a wide portion located on a front side in a sliding direction of the slide portion and a narrow portion located behind the wide portion in the sliding direction, an inner shape of the slide portion being narrower in the narrow portion than in the wide portion, the narrow portion is provided with a pressurizing portion projecting inwardly of the slide portion, the pressurizing portion presses the sandwiching portion toward the wire with the slide portion slid in the sliding direction with respect to the terminal body and the narrow portion located outside the sandwiching portion, and the slide portion is provided with a restricting portion on a side forward of the pressurizing portion in the sliding direction, the restricting portion restricting bending of the sandwiching portion.
According to the present disclosure, it is possible to suppress unintended bending of a terminal.
First, embodiments of the present disclosure are listed and described.
(1) The terminal of the present disclosure is a terminal to be connected to a wire and includes a terminal body having a sandwiching portion for sandwiching the wire, and a tubular slide portion for accommodating the terminal body inside, the slide portion being slidable with respect to the terminal body, wherein the slide portion includes a wide portion located on a front side in a sliding direction of the slide portion and a narrow portion located behind the wide portion in the sliding direction, an inner shape of the slide portion being narrower in the narrow portion than in the wide portion, the narrow portion is provided with a pressurizing portion projecting inwardly of the slide portion, the pressurizing portion presses the sandwiching portion toward the wire with the slide portion slid in the sliding direction with respect to the terminal body and the narrow portion located outside the sandwiching portion, and the slide portion is provided with a restricting portion on a side forward of the pressurizing portion in the sliding direction, the restricting portion restricting bending of the sandwiching portion.
Since the restricting portion is provided on the side forward of the pressurizing portion in the sliding direction of the slide portion, it can be suppressed that the sandwiching portion is bent by contacting the pressurizing portion in a state before the narrow portion is slid to the outside of the sandwiching portion.
(2) Preferably, the slide portion is so assembled with the terminal body as to be movable between a full locking position where the pressurizing portion is in contact with the sandwiching portion and a partial locking position where the pressurizing portion is separated from the sandwiching portion, and the bending of the sandwiching portion is restricted by the restricting portion with the slide portion disposed at the partial locking position.
Even if the terminal body and the slide portion rattle due to vibration or the like with the slide portion assembled at the partial locking position with the terminal body, unintended bending of the sandwiching portion is suppressed by the restricting portion.
(3) Preferably, the slide portion includes a pressurizing wall provided with the pressurizing portion and a slide-side side wall intersecting the pressurizing wall, the restricting portion projects inwardly of the slide portion from an inner surface of the slide-side side wall, and the sandwiching portion passes between the pressurizing wall and the restricting portion when the slide portion slides.
Unintended bending of the sandwiching portion can be suppressed when the slide portion slides.
(4) Preferably, the slide portion includes a pressurizing wall provided with the pressurizing portion and a slide-side side wall intersecting the pressurizing wall, and a front inclined portion formed to widen an interval between the restricting portion and the pressurizing wall toward a front side in the sliding direction is provided on a front side in the sliding direction of the restricting portion.
The sandwiching portion slides in contact with the front inclined portion, thereby being guided between the restricting portion and the pressurizing wall. In this way, unintended bending of the sandwiching portion is suppressed.
(5) Preferably, a rear inclined portion inclined in a pressurizing direction of the pressurizing portion to pressurize the sandwiching portion toward a rear side in the sliding direction is provided on a rear side in the sliding direction of the restricting portion.
By bending the sandwiching portion along the rear inclined portion, a bending direction of the sandwiching portion can be so controlled that the sandwiching portion is bent in the pressurizing direction toward the rear side in the sliding direction. In this way, the bending of the sandwiching portion in an unintended direction can be suppressed.
(6) Preferably, the sandwiching portion is provided with a projection extending in the sliding direction and projecting in the pressurizing direction of the pressurizing portion to pressurize the sandwiching portion or a direction opposite to the pressurizing direction.
By providing the projection, the strength of a part not desired to be bent, out of the sandwiching portion, can be improved. In this way, unintended bending of the sandwiching portion can be suppressed.
(7) Preferably, the sandwiching portion is provided with an easily bendable portion formed to be narrower than other parts, and the projection is formed to cross the easily bendable portion.
To reliably sandwich the wire, the sandwiching portion is preferably bent at a predetermined position. Accordingly, it is considered to reliably bend the sandwiching portion at the predetermined position by providing the sandwiching portion with the easily bendable portion. On the other hand, by providing the easily bendable portion, the easily bendable portion may be buckled at an unintended timing due to vibration or the like. Accordingly, by forming the projection to cross the easily bendable portion, the strength of the easily bendable portion can be adjusted. In this way, the buckling of the easily bendable portion at an unintended timing can be suppressed.
(8) Preferably, the terminal body includes a body-side side wall intersecting a wall portion provided with the sandwiching portion, the slide portion includes a slide-side side wall intersecting a pressurizing wall provided with the pressurizing portion, one of the body-side side wall and the slide-side side wall includes an engaging projection projecting toward the other and the other of the body-side side wall and the slide-side side wall includes an engaging recess at a position corresponding to the engaging projection, the engaging projection being accommodated into the engaging recess, and one or both of the engaging projection and the engaging recess extend along the sliding direction.
Relative position shifts of the terminal body and the slide portion are suppressed by the contact of the engaging projection accommodated in the engaging recess with the inner wall of the engaging recess. In this way, the rattling of the terminal body and the slide portion by receiving vibration or the like can be suppressed. Further, since the engaging recess extends along the sliding direction, the slide portion can smoothly move along the sliding direction.
(9) A wire with terminal of the present disclosure includes the terminal of any one of (1) to (8) described above, and a wire to be connected to the terminal.
Hereinafter, embodiments of the present disclosure are described. The present invention is not limited to these illustrations and is intended to be represented by claims and include all changes in the scope of claims and in the meaning and scope of equivalents.
A first embodiment of the present disclosure is described with reference to
[Wire 11]
As shown in
[Terminal 12]
As shown in
[Terminal Body 15]
As shown in
As shown in
As shown in
A part of a resilient contact piece 19 provided in the tube portion 17 is shown in
As shown in
An upper holding protrusion 23A projecting downward is provided in a front end part of the lower surface of the upper sandwiching portion 18A. A lower holding protrusion 23B projecting upward is provided in a rear end part of the upper surface of the lower sandwiching portion 18B. The upper and lower holding protrusions 23A, 23B are formed at positions shifted in the front-rear direction.
The lower surface of the upper sandwiching portion 18A and the upper surface of the lower sandwiching portion 18B bite into an oxide film formed on the surface of the core 13 to peel off the oxide film, whereby a metal surface of the core 13 is exposed. By the contact of this metal surface and the upper and lower sandwiching portions 18A, 18B, the core 13 and the terminal body 15 are electrically connected.
The terminal body 15 is provided with a pair of body-side side walls 30 intersecting both the upper wall provided with the upper sandwiching portion 18A and the lower wall provided with the lower sandwiching portion 18B. Both side edges of the upper and lower walls of the terminal body 15 are coupled by the pair of body-side side walls 30.
[Slide Portion 16]
As shown in
A cross-section of the inner shape of a front half of the slide portion 16 is the same as or somewhat larger than that of the outer shape of a region of the terminal body 15 where the upper and lower sandwiching portions 18A, 18B are provided. In this way, the front half of the slide portion 16 is disposed outside the region of the terminal body 15 where the upper and lower sandwiching portions 18A, 18B are provided. In the following description, the front half of the slide portion 16A may be written as a wide portion 16A.
As shown in
The slide portion 16 is formed with a pair of slide-side side walls 33 intersecting the upper and lower pressurizing walls 31, 32. Both side edges of the upper and lower pressurizing walls 31, 32 are coupled by the pair of slide-side side walls 33.
As shown in
As shown in
With the locking projection 28 of the terminal body 15 and the full lock receiving portion 27 of the slide portion 16 locked, the slide portion 16 is held at a full locking position with respect to the terminal body 15. As shown in
As described above, the slide portion 16 is slidable in the front-rear direction between the partial locking position and the full locking position described above while being externally fit to the region of the terminal body 15 where the upper and lower sandwiching portions 18A, 18B are provided.
As shown in
As shown in
As shown in
As shown in
[Restricting Portion 50]
As shown in
The restricting portion 50 is formed by press-working the slide-side side wall 33. As shown in
The front surface of the restricting portion 50 is formed to extend in the vertical direction. A corner on an upper end part of the front surface of the restricting portion 50 is chamfered. In this way, a front inclined portion 51 formed to widen the interval between the restricting portion 50 and the upper pressurizing wall 31 toward the front side is formed on a front side of the restricting portion 50. The tip of the upper sandwiching portion 18A slides in contact with the front inclined portion 51, whereby the tip of the upper sandwiching portion 18A is guided between the upper surface of the restricting portion 50 and the upper pressurizing wall 31.
A rear inclined portion 52 inclined downward toward the rear side is formed in a rear part of the restricting portion 50. The front surface of the upper pressurizing portion 25A is formed to be obliquely inclined downward to a lower-rear side. An interval between the rear inclined portion 52 of the restricting portion 50 and the front surface of the upper pressurizing portion 25A is formed to be widened toward the rear side.
[Connection Process of Wire 11]
Next, an example of a connection process of the wire 11 and the terminal 12 is described. The connection process of the wire 11 and the terminal 12 is not limited to the one described below.
The terminal body 15 and the slide portion 16 are formed by a known method. The slide portion 16 is assembled with the terminal body 15 from behind. The front end edge of the slide portion 16 comes into contact with the locking projection 28 of the terminal body 15 from behind and the slide-side side wall 33 of the slide portion 16 is expanded and deformed. If the slide portion 16 is further pushed forward, the slide-side side wall 33 is restored and the partial lock receiving portion 26 of the slide portion 16 is locked to the locking projection 28 of the terminal body 15. In this way, the slide portion 16 is held at the partial locking position with respect to the terminal body 15. The wide portion 16A is located outside the upper and lower sandwiching portions 18A, 18B. Further, the tip of the upper sandwiching portion 18A slides in contact with the front inclined portions 51 of the restricting portions 50, thereby being inserted between the upper surfaces of the restricting portions 50 and the upper pressurizing wall 31.
The core 13 of the wire 11 is exposed by stripping the insulation coating 14 by a known method.
As shown in
Subsequently, as shown in
As shown in
If the slide portion 16 is moved forward, the slide-side side wall 33 is restored and the locking projection 28 of the terminal body 15 and the full lock receiving portion 27 of the slide portion 16 are resiliently locked. In this way, the slide portion 16 is held at the full locking position with respect to the terminal body 15. In this state, the narrow portion 16B is located outside the upper and lower sandwiching portions 18A, 18B.
As shown in
As shown in
With the core 13 sandwiched from upper and lower sides by the upper and lower sandwiching portions 18A, 18B, the core 13 is sandwiched by the upper holding protrusion 23A of the upper sandwiching portion 18A and the lower holding protrusion 23B of the lower sandwiching portion 18B, thereby being held in the state extending in the front-rear direction and bent in the vertical direction. Since the core 13 can be firmly held in this way, a holding force of the wire 11 and the terminal 12 can be enhanced when a pulling force is applied to the wire 11.
Next, functions and effects of this embodiment are described. This embodiment relates to the terminal 12 to be connected to the wire 11 and including the terminal body 15 having the upper and lower sandwiching portions 18A, 18B for sandwiching the wire 11, and the tubular slide portion 16 for accommodating the terminal body 15 inside, wherein the slide portion 16 includes the wide portion 16A located on the front side in the sliding direction of the slide portion 16 and the narrow portion 16B located behind the wide portion 16A in the sliding direction, the inner shape of the slide portion 16 being narrower in the narrow portion 16B than in the wide portion 16A, the narrow portion 16B is provided with the upper and lower pressurizing portions 25A, 25B projecting inwardly of the slide portion 16, the upper pressurizing portion 25A presses the upper sandwiching portion 18A toward the core 13 of the wire 11 with the slide portion 16 slid in the sliding direction with respect to the terminal body 15 and the narrow portion 16B located outside the upper and lower sandwiching portions 18A, 18B, and the slide portion 16 is provided with the restricting portions 50 for restricting the bending of the upper sandwiching portion 18A on a side forward of the upper pressurizing portion 25A in the sliding direction.
Further, this embodiment relates to the wire with terminal 10 including the wire 11 and the terminal 12 connected to the wire 11.
Since the restricting portions 50 are provided on the side forward of the upper pressurizing portion 25A in the sliding direction of the slide portion 16, it can be suppressed that the upper sandwiching portion 18A is bent by contacting the upper pressurizing portion 25A in a state before the narrow portion 16B slides to the outside of the upper sandwiching portion 18A.
According to this embodiment, the slide portion 16 is so assembled with the terminal body 15 as to be movable between the full locking position where the upper and lower pressurizing portions 25A, 25B are in contact with the upper and lower sandwiching portions 18A, 18B and the partial locking position where the upper and lower pressurizing portions 25A, 25B are separated from the upper and lower sandwiching portions 18A, 18B, and the bending of the upper sandwiching portion 18A is restricted by the restricting portions 50 with the slide portion 16 disposed at the partial locking position.
With the slide portion 16 assembled at the partial locking position with the terminal body 15, even if the terminal body 15 and the slide portion 16 rattle due to vibration or the like, unintended bending of the upper sandwiching portion 18A is suppressed by the restricting portions 50.
According to this embodiment, the slide portion 16 includes the upper pressurizing wall 31 provided with the upper pressurizing portion 25A and the slide-side side walls 33 intersecting the upper pressurizing wall 31, the restricting portions 50 project inwardly of the slide portion 16 from the inner surfaces of the slide-side side walls 33, and the upper sandwiching portion 18A passes between the upper pressurizing wall 31 and the restricting portions 50 when the slide portion 16 slides.
In this way, unintended bending of the upper sandwiching portion 18A can be suppressed when the slide portion 16 slides.
According to this embodiment, the slide portion 16 includes the upper pressurizing wall 31 provided with the upper pressurizing portion 25A and the slide-side side walls 33 intersecting the upper pressurizing wall 31, and the front inclined portions 51 formed to widen the intervals between the restricting portions 50 and the upper pressurizing wall 31 toward the front side in the sliding direction are provided on the front sides in the sliding direction of the restricting portions 50.
The upper sandwiching portion 18A slides in contact with the front inclined portions 51, whereby the upper sandwiching portion 18A is guided between the restricting portions 50 and the upper pressurizing wall 31. In this way, unintended bending of the upper sandwiching portion 18A can be suppressed.
According to this embodiment, the rear inclined portions 52 inclined in a pressurizing direction of the upper pressurizing portion 25A to press the upper sandwiching portion 18A toward the rear side in the sliding direction are provided on the rear sides in the sliding direction of the restricting portions 50.
The upper sandwiching portion 18A is bent along the rear inclined portions 52, whereby a bending direction of the upper sandwiching portion 18A can be so controlled that the upper sandwiching portion 18A is bent in the pressurizing direction toward the rear side in the sliding direction. In this way, the bending of the upper sandwiching portion 18A in an unintended direction can be suppressed.
Next, a second embodiment of the present disclosure is described with reference to
A semi-circular surface formed on the front surface of the restricting portion 60 serves as a front inclined portion 61 for guiding an upper sandwiching portion 18A between the restricting portion 60 and an upper pressurizing wall 31 by sliding in contact with the upper sandwiching portion 18A.
A semi-circular surface formed on the rear surface of the restricting portion 60 serves as a rear inclined portion 62 inclined downward toward a rear side.
Since the configuration other than the above is substantially the same as in the first embodiment, the same members are denoted by the same reference signs and repeated description is omitted.
Since the restricting portion 60 according to this embodiment has a cylindrical shape, the restricting portion 60 is easily formed by press-working.
Further, since the front inclined portions 61 formed on the front surfaces of the restricting portions 60 are semi-circular surfaces, the upper sandwiching portion 18A is easily guided between the restricting portions 60 and the upper pressurizing wall 31. In this way, unintended bending of the upper sandwiching portion 18A can be suppressed.
Further, since the rear inclined portions 62 formed on the rear surfaces of the restricting portions 60 are semi-circular surfaces, the upper sandwiching portion 18A is easily guided between the restricting portions 60 and an upper pressurizing portion 25A. In this way, unintended bending of the upper sandwiching portion 18A can be suppressed.
Next, a third embodiment of the present disclosure is described with reference to
As shown in
As shown in
An excessive deflection suppressing portion 76 for suppressing excessive deflection when the upper sandwiching portion 78A is deformed downward is provided below the left side edge of the upper sandwiching portion 78A, out of the terminal body 75. The excessive deflection suppressing portion 76 is formed as a slope inclined downward toward a rear side on the upper surface of the left side wall of the terminal body 75.
Since the configuration other than the above is substantially the same as in the first embodiment, the same members are denoted by the same reference signs and repeated description is omitted.
According to this embodiment, the upper sandwiching portion 78A extends along the front-rear direction and is provided with the projection 73 projecting downward.
Since the strength of the upper sandwiching portion 78A is improved by providing the projection 73, unintended deformation of the upper sandwiching portion 78A is suppressed.
The upper sandwiching portion 78A is provided with the second easily bendable portion 71 formed to be narrower than the other parts and the projection 73 is formed to cross the second easily bendable portion 71.
To reliably sandwich the wire 11 by the upper sandwiching portion 78A, the upper sandwiching portion 78A is preferably bent at a predetermined position. Accordingly, it is considered to reliably bend the upper sandwiching portion 78A at the predetermined position by providing the second easily bendable portion 71 at a position behind the first easily bendable portion 70. By forming easily bendable parts of the upper sandwiching portion 78A separated in the front-rear direction, the upper sandwiching portion 78A can be gently bent.
On the other hand, by providing the first and second easily bendable portions 70, 71, the first or second easily bendable portion 70, 71 may be buckled at an unintended timing due to vibration or the like. Particularly, the second easily bendable portion 71 formed behind the first easily bendable portion 70 is easily buckled since being closer to the tip of the upper sandwiching portion 78A. Accordingly, by forming the projection 73 to cross the second easily bendable portion 71, the strength of the second easily bendable portion 71 can be adjusted. In this way, the buckling of the second easily bendable portion 71 at an unintended timing can be suppressed.
Next, a fourth embodiment of the present disclosure is described with reference to
As shown in
A vertical height of the engaging projections 87 is equal to or somewhat smaller than a vertical width of the engaging recesses 88. In this way, the engaging projections 87 are accommodated into the engaging recesses 88 in such a state movable in the front-rear direction in the engaging recesses 88.
A length in the front-rear direction of the engaging recesses 88 is so set that rear end parts of the engaging projections 87 do not interfere with the engaging recesses 88 with the slide portion 86 held at full locking position with respect to the terminal body 85.
Since the configuration other than the above is substantially the same as in the first embodiment, the same members are denoted by the same reference signs and repeated description is omitted.
According to this embodiment, the terminal body 85 includes the body-side side walls 91 intersecting the upper wall 93 provided with the upper sandwiching portion 18A and the lower wall 94 provided with the lower sandwiching portion 18B, the slide portion 86 includes the slide-side side walls 92 intersecting an upper pressurizing wall 31 provided with an upper pressurizing portion 25A and a lower pressurizing wall 32 provided with a lower pressurizing portion 25B, the body-side side walls 91 include the engaging projections 87 projecting toward the slide-side side walls 92, the slide-side side walls 92 include the engaging recesses 88, into which the engaging projections 87 are accommodated, at the positions corresponding to the engaging projections 87, and both the engaging projections 87 and the engaging recesses 88 extend along the front-rear direction.
The engaging projections 87 accommodated into the engaging recesses 88 contact the inner walls of the engaging recesses 88, whereby relative position shifts of the terminal body 85 and the slide portion 86 are suppressed. In this way, the rattling of the terminal body 85 and the slide portion 86 by receiving vibration or the like can be suppressed. Specifically, upper and lower end parts of the engaging projections 87 respectively contact upper and lower parts of the inner walls of the engaging recesses 88, whereby position shifts of the terminal body 85 and the slide portion 86 in the vertical direction are suppressed. Further, left and right end parts of the engaging projections 87 respectively contact left and right end parts of the inner walls of the engaging recesses 88, whereby position shifts of the terminal body 85 and the slide portion 86 in the lateral direction are suppressed.
Further, since the engaging projections 87 and the engaging recesses 88 extend along the front-rear direction, the slide portion 86 can smoothly move along the front-rear direction.
The present disclosure is not limited to the above described and illustrated embodiments. For example, the following embodiments are also included in the technical scope of the technique disclosed in this specification.
(1) The restricting portion may be formed by cutting and raising the side wall of the slide portion. For example, a hole such as a full lock receiving portion or a partial lock receiving portion may be formed by cutting and raising the restricting portion.
(2) The restricting portion may have a polygonal shape such as a triangular shape, a rectangular shape or a pentagonal shape or an oval or elliptical shape, and any shape can be appropriately selected.
(3) One, three or more sandwiching portions may be provided.
(4) The restricting portion may be formed in front of the lower pressurizing portion.
(5) A restricting portion formed as a component separate from a slide portion may be assembled with the slide portion.
(6) The engaging projection 87 according to the fourth embodiment may have an arbitrary shape such as a cylindrical shape or a quadrangular prism shape.
(7) The engaging recess 88 according to the fourth embodiment may penetrate through the side wall of the slide portion 86. An arbitrary shape such as a U shape or a V shape can be adopted as a cross-sectional shape of the engaging recess 88.
10: wire with terminal
11: wire
12, 80: terminal
13: core
14: insulation coating
15, 75, 85: terminal body
16, 66, 86: slide portion
16A: wide portion
16B: narrow portion
17: tube portion
18A, 78A: upper sandwiching portion
18B: lower sandwiching portion
19: resilient contact piece
20, 90: wire connecting portion
23A: upper holding protrusion
23B: lower holding protrusion
25A: upper pressurizing portion
25B: lower pressurizing portion
26: partial lock receiving portion
27: full lock receiving portion
28: locking projection
30: body-side side wall
31: upper pressurizing wall
32: lower pressurizing wall
33: slide-side side wall
45: jig
46: jig contact portion
47: guiding portion
50, 60: restricting portion
51, 61: front inclined portion
52, 62: rear inclined portion
70: first easily bendable portion
71: second easily bendable portion
73: projection
76: excessive deflection suppressing portion
87: engaging projection
88: engaging recess
90: wire connecting portion
91: body-side side wall
92: slide-side side wall
Number | Date | Country | Kind |
---|---|---|---|
2019-088359 | May 2019 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2020/017319 | 4/22/2020 | WO | 00 |