Not applicable.
Not applicable.
This disclosure relates to a lockout device for locking out a terminal block during a lockout procedure.
Machines, equipment, and other systems often contain energy sources that can be potentially hazardous to workers if these energy sources are not properly controlled and maintained. These energy sources may be, as some non-limiting examples, electrical, mechanical, hydraulic, pneumatic, chemical, and/or thermal in nature.
In order to protect workers from these energy sources while using or maintaining the machines or equipment, proper lockout/tagout procedures and practices may be voluntarily adopted or may be required by the Occupational Safety and Health Administration (OSHA). What constitutes appropriate lockout/tagout practices and procedures will largely depend on the specific equipment. Lockout/tagout procedures and practices involve following pre-determined steps or operations in order to disable the machinery or equipment to prevent the release of potentially hazardous energy before the equipment is maintained or to ensure that, when the equipment is placed back into service, workers remain protected from the potentially hazardous energy.
Disclosed herein is a lockout device is configured to prevent connection between a pair of terminals of a terminal block by insertion into a space of the terminal block when the terminal block is opened. By use of this lockout device, the terminal block cannot be closed again without withdrawal of the device.
According to one aspect, a lockout device is disclosed. The lockout device includes a pair of sections that are rotatably coupled to one another. Each of the sections has an upper portion including a corresponding lockout opening and a lower portion for selective reception into the space of an opened terminal block. The pair of sections are rotatable between an opened position and a closed position. In the opened position, the upper portions are misaligned and the lower portions are aligned to permit at least a portion of the lower portions to be inserted into an opening between the terminal block while the terminal block is opened. In the closed position, the lockout openings of the upper portions are aligned to accommodate reception of a lock in the lockout openings to prevent movement away from the closed position and the lower portions are misaligned to prevent removal of the lower portions from the opening in the terminal block. This can thereby selectively secure or lockout the terminal block.
In some forms, each of the pair of sections may have a corresponding secondary lockout opening. In the closed position, the secondary lockout openings may be aligned with one another.
In some forms, one of the pair of sections may include a hinge rod, the other of the pair of sections may include a hinge-rod cutaway, and the pair of sections may be coupled together by snap-fitting the hinge rod within the hinge-rod cutaway. The hinge rod may include a hinge-rod protrusion, the rotation cutout may include a stop wall, and the rotation cutout may be configured to allow a predetermined amount of rotation of the hinge rod, and the stop wall may be configured to prevent additional rotation of the hinge rod when the hinge-rod protrusion contacts the stop wall. When the hinge-rod protrusion contacts the stop wall, the pair of sections can be in the opened position.
In some forms, the upper portions of the pair of sections may be on one axial end of the lockout device and the lower portions of the pair of sections may be on the other axial end of the lockout device.
In some forms, each of the lower portions may have a profile perpendicular to an axis of rotatable coupling of the pair of portions in which the respective profiles match in shape and size in the opened position. The respective profiles of the lower portions may be matchable in shape and size in the opened position at an axial position between the pair of lower portions. The respective profiles of the lower portions may be elongated to create the locking function when they are misaligned.
In some forms, one of the two lower portions may be on the axial end and the other may be positioned axially adjacent to this lower portion.
In some forms, the upper portion of each of the pair of sections may be fixed in space relative to the respective lower portion of that section.
According to another aspect, a method is disclosed of preventing connection of a pair of terminals of a terminal block when the terminal block is opened using a lockout device. According to this method, one of a pair of sections of the lockout device is related relative to another one of the sections such that respective lower portions of each of the sections are aligned and respective upper portions of each of the sections are misaligned. The aligned lower portions of the lockout device are inserted into a space of the terminal block when the terminal block is opened thereby preventing the connection of the pair of terminals (e.g., by physically preventing the sliding to reconnect the terminals). After insertion, the pair of sections are rotated relative to one another such that lower portions are misaligned with one another and the respective lockout openings in respective upper portions of each of the pair of sections are aligned with one another to accommodate reception of a lock through the respective pair of lockout openings. By locking the lockout device in this closed position, the lockout device is prevented from being withdrawn from the space in the terminal block due to misalignment of the lower portions.
In some forms, the method may further include inserting a lock through both of the aligned lockout openings, thereby locking the lower portions in a misaligned state relative to one another and preventing rotation of the pair of sections relative to one another. Upon completion of whatever task is being performed requiring the lockout, this lock may be removed and the sections rotated again relative to one another so the lower portions are aligned and can be withdrawn from the space in the terminal block, thereby permitting the terminal block to be closed or connected again.
These and still other advantages of the invention will be apparent from the detailed description and drawings. What follows is merely a description of some preferred embodiments of the present invention. To assess the full scope of the invention the claims should be looked to as these preferred embodiments are not intended to be the only embodiments within the scope of the claims.
Referring first to
At a high level, the lockout device 100 includes a pair of lockout sections, including a first lockout section 102 and a second lockout section 104, rotatably coupled to one another. The pair of lockout sections are rotatable between a first open position (shown in
Referring now to
The primary lockout opening 116 is disposed proximate a lower end 120 of the upper portion 106 and defines a generally circular shape. It will be appreciated that the primary lockout opening 116 can define other shapes, such as, for example, rectangular, oval, triangular, or any other suitable shape. The secondary lockout opening 118 is disposed generally centrally on the upper portion 106, above the primary lockout opening 116. The secondary lockout opening 118 defines a generally rectangular shape. Again, it will be appreciated that the secondary lockout opening 118 can define other shapes, such as, for example, circular, oval, triangular, or any other suitable shape.
The extension portion 110 is coupled to and extends away from the lower end 120 of the first lockout section 102. From the lower end 120, the extension portion 110 extends downward and slightly rearward, terminating at and coupling to the lower portion 108. The extension portion 110 defines a generally planar element having a right surface 122 and a left surface (not shown), with an extension portion thickness therebetween. The extension portion 110 is disposed substantially perpendicular to the upper portion 106. That is, a plane formed by the right surface 122 (or the left surface) is substantially perpendicular to a plane formed by the front surface 112 (or the rear surface) of the upper portion 106.
The lower portion 108 is coupled to and extends away from a bottom rear end 128 of the extension portion 110. The lower portion 108 includes a cylindrical flange 130, a hinge rod 132, and a lockout tab 134. The cylindrical flange 130 is coupled to and is partially enveloped by the bottom rear end 128 of the extension portion 110. The hinge rod 132 extends downward from a bottom surface 136 of the cylindrical flange 130. The hinge rod 132 defines a substantially cylindrical shape and includes a hinge-rod protrusion 138, protruding radially from the hinge rod 132 adjacent the cylindrical flange 130.
The lockout tab 134 is coupled to a bottom end of the hinge rod 132. Further, the lockout tab 134 includes a pair of long side surfaces 140, a narrow side surface 142 (shown in
As such, the lockout tab 134 maintains a constant horizontally-taken cross-sectional profile from a bottom surface 146 of the lockout tab 134 to a top surface 148 (shown in
The lockout tab 134 is further misaligned with respect to both the extension portion 110 and the upper portion 106. That is, a plane formed by either of the pair of long side surfaces 140 is both at an angle with respect to a plane formed by the right surface 122 (or the left surface) of the extension portion 110, and also at an angle with respect to the front surface 112 (or the rear surface) of the upper portion 106.
As illustrated, the lockout tab 134 can be disposed at an approximate forty-five degree angle from both the extension portion 110 and the upper portion 106. In some instances, the lockout tab 134 can be disposed substantially parallel to the upper portion 106 and perpendicular to the extension portion 110. In some other instances, the lockout tab 134 can be disposed at differing angles, while still being misaligned from both the extension portion 110 and the upper portion 106.
As the lockout device 100 is generally used to prevent an electrical connection between a first terminal and a second terminal on a terminal block, the first lockout section 102 may be made of an electrically insulative material, such as, for example, a polymeric material. In many instances, the electrically insulative material may also be a pliable material so that the two sections may be received together at the hinged joint under limited assembly force, but rigid enough that the upper and lower portions on a given section remain statically position with respect to one another.
Referring now to
The primary lockout opening 162 is disposed proximate a lower end 166 of the upper portion 150 and defines a generally circular shape. It will again be appreciated that the primary lockout opening 162 can define other shapes, such as, for example, rectangular, oval, triangular, or any other suitable shape. The secondary lockout opening 164 is disposed proximate an upper end 168 of the upper portion 150, above the primary lockout opening 162. The secondary lockout opening 164 defines a generally rectangular shape. Again, it will be appreciated that the secondary lockout opening 164 can define other shapes, such as, for example, circular, oval, triangular, or any other suitable shape.
The extension portion 154 is coupled to and extends away from the lower end 166 of the second lockout section 104. From the lower end 166, the extension portion 154 extends downward and slightly rearward, terminating at and coupling to the lower portion 152. The extension portion 154 again defines a generally planar element having a right surface 170 and a left surface (not shown), with an extension portion thickness therebetween. The extension portion 154 is similarly disposed substantially perpendicular to the upper portion 150. That is, a plane formed by the right surface 170 (or the left surface) is substantially perpendicular to a plane formed by the front surface 156 (or the rear surface) of the upper portion 150.
As alluded to above, the lower portion 152 is coupled to and extends away from a bottom end 176 of the extension portion 154. The lower portion 152 includes an upper segment 178, a lower segment 180, and a hinge-rod cutaway 181. The upper segment 178 extends horizontally away from and is coupled to the bottom end 176 of the extension portion 154. The upper segment 178 defines a substantially rectangular shape, with a portion removed therefrom by the hinge-rod cutaway 181. The upper segment 178 further includes a rotation cutout 182 having a stop wall 183. The rotation cutout 182 is configured to allow the hinge rod 132 to rotate a predetermined amount when the first lockout section 102 is coupled to the second lockout section 104, and to prevent further rotation when the hinge-rod protrusion 138 contacts the stop wall 183, as will be described below.
The upper segment 178 is also generally perpendicular to both the extension portion 154 and the upper portion 150. That is, a plane formed by either a top surface 184 or a bottom surface 185 (shown in
The lower segment 180 extends downward from the bottom surface 185 of the upper segment 178 and maintains a constant horizontally-taken cross-sectional profile from the bottom surface 185 of the upper segment 178 to a bottom surface (not shown) of the lower segment 180. The horizontally-taken cross-sectional profile has a substantially similar shape to the horizontally-taken cross-sectional profile of the lockout tab 134 of the first lockout section 102, with a portion removed therefrom by the hinge-rod cutaway 181, as will be described below.
As best illustrated in
As such, the hinge-rod cutaway 181 forms two sidewalls 192 connected by a rounded inner end 194, providing a channel-like cutaway within the lower portion 152, configured to receive the hinge rod 132 of the first lockout section 102. The hinge-rod cutaway 181 further includes a pair of opposed sidewall protrusions 196 configured to retain the hinge rod 132 within the hinge-rod cutaway 181 when the first lockout section 102 is coupled to the second lockout section 104, as will be described below.
For similar reasons as those described above, with reference to the first lockout section 102, the second lockout section 104 may be made of an electrically insulative material, such as, for example, a polymeric material. In many instances, the electrically insulative material may have similar mechanical properties to the first lockout section 102, described above.
Now that the first lockout section 102 and the second lockout section 104 have been described in detail above, the assembly and functionality of the lockout device 100 as a whole will be described below.
Referring now to
As such, the first lockout section 102 is coupled to the second lockout section 104 by snap-fitting the hinge rod 132 of the first lockout section 104 within the hinge-rod cutaway 181 of the second lockout section 104.
Once the first lockout section 102 is coupled to the second lockout section 104, the first lockout section 102 is rotatable relative to the second lockout section 104, such that the lockout device is moveable between a first position (shown in
In the first position, the first lockout section 102 is rotated with respect to the second lockout section 104, such that the upper portion 106 and the extension portion 110 of the first lockout section 102 are rotated away from the upper portion 150 and the extension portion 154 of the second lockout section 104. As such, in the first position, the lockout tab 134 of the first lockout section 102 is aligned with the lower segment 180 of the second lockout section 104. Said differently, in the first position, the horizontally-taken cross-sectional profile of the lockout tab 134, is generally aligned with the substantially similar horizontally-taken cross-sectional profile of the lower segment 180, such that they share a similar outer periphery as viewed along the vertical axial direction.
In the second position, the first lockout section 102 is rotated with respect to the second lockout section 104, such that the upper portion 106 and the extension portion 110 of the first lockout section 102 are rotated into one of contact and proximity with the upper portion 150 and the extension portion 154 of the second lockout section 104. As such, in the second position, the primary lockout opening 116 and the secondary lockout opening 118 of the first lockout section 102 are aligned with the primary lockout opening 162 and the secondary lockout opening 164 of the second lockout section 104. Further, in the second position, the lockout tab 134 of the first lockout section 102 is misaligned with the lower segment 180 of the second lockout section 104, as best illustrated in
Additionally, while rotating the lockout device 100 between the first position and the second position, the rotation cutout 182 of the upper segment 178 provides sufficient clearance for the hinge-rod protrusion 138 to rotate with the hinge rod 132 between the first position and the second position. However, while rotating the lockout device 100 from the second position to the first position, the rotation cutout 182 can be configured to prevent the lockout device 100 from being rotated past the first position, such that the lockout tab 134 of the first lockout section 102 and the lower segment 180 of the second lockout section 104 are aligned when the hinge-rod protrusion 138 contacts the stop wall 183 of the rotation cutout 182.
Now that the assembly and functionality of the lockout device 100 have been described above, an exemplary method of use for the lockout device 100 will be described below. It will be appreciated that the method described below is provided as an example and is not meant to be limiting. Further, the lockout device 100 will be described below in use with a terminal block. As such, a brief description of the functionality of the terminal block will be provided as well.
Referring now to
In the closed position, the slide connector 210 is slid within a slot 212 of the first terminal slide 204 into a receiving cutaway 214 of the second terminal port 208, such that the slide connector 210 contacts both the first terminal slide 204 and the second terminal port 208, thereby electrically connecting the first terminal 202 to the second terminal 206.
In the open position, the slide connector 201 is slid within the slot 212 of the first terminal slide 204 out of the receiving cutaway 214 of the second terminal port 208, such that the slide connector 210 no longer contacts the second terminal port 208, thereby electrically disconnecting the first terminal 202 from the second terminal 206.
Referring now to
Referring now to
Referring now to
In some instances, alternatively or in addition to the lock being inserted through the aligned primary lockout openings 116, 162, an additional lock, spring-clip, or any other suitable temporary coupling element may be inserted through the aligned secondary lockout openings 118, 164 of the first and second lockout sections 102, 104, thereby temporarily locking the lockout device 100 within the terminal block 200.
As noted above, it should be appreciated that various other modifications and variations to the preferred embodiments can be made within the spirit and scope of the invention. Therefore, the invention should not be limited to the described embodiments. To ascertain the full scope of the invention, the following claims should be referenced.
Number | Name | Date | Kind |
---|---|---|---|
20140220802 | Bogart | Aug 2014 | A1 |