The present invention relates to a terminal block capable of fixing a wiring member to a terminal portion using a plate spring.
As disclosed in JP 2000-048875A (Patent Document 1), a wiring member such as a single wire or a rod terminal is fixed to a terminal portion of a terminal block. A structure for detachably fixing a wiring member to a terminal portion using a plate spring is known as a structure for fixing a wiring member to a terminal portion. Such a terminal block is used in various electronic devices such as a circuit breaker and a PLC (Programmable Logic Controller).
In the terminal block (electrical wire connection device) disclosed in Patent Document 1 above, the plate spring and the terminal portion are disposed to be opposite each other in a housing. The wiring member is inserted between the plate spring and the terminal portion, the wiring member is held between the plate spring and the terminal portion, and thus the wiring member is fixed. When the wiring member is detached therefrom, the wiring member can be pulled out by deforming the plate spring that presses the wiring member against the terminal portion in a direction away from the wiring member (terminal portion).
Patent Document 1: JP 2000-048875A
Let us assume that a wiring member is inserted between a plate spring and a terminal portion, and the wiring member is held therebetween. In this state, the plate spring and the terminal portion apply holding forces to the wiring member in directions in which they hold the wiring member, and thus the wiring member hardly moves in these directions (the directions in which the holding forces act).
However, with a conventional terminal block, the wiring member is hardly fixed in a direction that intersects with (for example, a direction that is orthogonal to) the directions in which the plate spring and the terminal portion hold the wiring member. Thus, for example, if a twisting force repeatedly acts on the wiring member, the wiring member repeatedly moves back and forth in the intersecting direction, and as a result, there is a possibility that the wiring member will come off from a position between the plate spring and the terminal portion.
An object of the present invention is to provide a terminal block including a structure that is capable of further reducing the possibility that a wiring member held between a plate spring portion and a terminal portion will come off from a position between the plate spring portion and the terminal portion, compared to a conventional structure.
A terminal block based on the present invention includes a housing having a front portion, an accommodation portion located on an inner side when viewed from the front portion, and a through hole that extends from the front portion to the accommodation portion, a terminal portion disposed in the accommodation portion of the housing, and a plate spring portion that is disposed in the accommodation portion of the housing and, together with the terminal portion, holds a wiring member inserted into the accommodation portion through the through hole, in which a first side wall portion and a second side wall portion are formed in the accommodation portion of the housing, the first side wall portion and the second side wall portion facing each other in a direction that intersects with a direction in which the plate spring portion and the terminal portion hold the wiring member, and a movement, in the intersecting direction, of a portion of the wiring member that is inserted into the accommodation portion is curbed by disposing the portion of the wiring member that is inserted into the accommodation portion between the first side wall portion and the second side wall portion.
Preferably, in the terminal block, the plate spring portion includes a base portion that constitutes a fixed end of deflection deformation and a front end portion that constitutes a free-end of deflection deformation when the plate spring portion is pressed by the wiring member inserted into the accommodation portion through the through hole, and the first side wall portion and the second side wall portion are located opposite the through hole with respect to the front end portion of the plate spring portion in a state in which the wiring member is not inserted into the through hole.
Preferably, in the terminal block, if a direction in which the plate spring portion undergoes deflection deformation when the wiring member is inserted into the accommodation portion is regarded as a downward direction and a direction in which a restoring force of elastic deformation of the plate spring portion acts is regarded as an upward direction, the accommodation portion is provided with an inner wall portion that intersects with an axis of the through hole, the inner wall portion is provided with a U-shaped recessed groove in which a side in the upward direction is open and a side in the downward direction is closed, and the first side wall portion and the second side wall portion are formed in the recessed groove.
According to the above-described configuration, a movement of a portion of a wiring member that is inserted into an accommodation portion is curbed by a first side wall portion and a second side wall portion that are formed in the accommodation portion, and thus it is possible to further reduce the possibility that the wiring member held between a plate spring portion and a terminal portion will come off from a position between the plate spring portion and the terminal portion, compared to a conventional configuration.
Hereinafter, an embodiment will be described with reference to the drawings. The same components and equivalent components are given the same reference numerals, and a redundant description is not repeated in some cases.
The terminal block 20A may be a means for ensuring electrical connection between the control device 100 and an external device such as a sensor, and a plurality of wiring members (not shown) for transmitting an input signal to the control device 100 are connected to the terminal block 20A. The terminal block 20B may be a means for ensuring electrical connection between the control device 100 and an external device such as a personal computer, and a plurality of wiring members (not shown) for transmitting an output signal are connected to the terminal block 20B.
The terminal blocks 20A and 20B have approximately the same configuration, and thus only the terminal block 20A will be described below and a description of the terminal block 20B is not repeated. Specifically, a configuration of the terminal block 20A in this embodiment will be described with reference to FIGS. 2 to 6. Effects of the tea urinal block 20A will be described later with reference to
The housing 30 (
As shown in
The front portion 40A has a plate shape, and constitutes a front surface 40S of the front panel 40. The front portion 40A is provided with a plurality of through holes 41, a plurality of through holes 42, and a pair of openings 40H (
As shown in
The upper surface portion 40C, the bottom portion 40D, and the middle portion 40E of the front panel 40 each have a plate shape (see
A plurality of partition walls 45 (
The plurality of partition walls 45 are disposed in the longitudinal direction of the terminal block 20A at approximately equal intervals, and define spaces formed between the upper surface portion 40C and the middle portion 40E in a plurality of accommodation portions 43, and define spaces formed between the middle portion 40E and the bottom portion 40D in the plurality of accommodation portions 43.
One of the accommodation portions 43 is defined between a pair of adjacent partition walls 45, the front portion 40A, the upper surface portion 40C, the middle portion 40E, and the inner panel 50 (an inner wall portion 52) (
The accommodation portions 43 defined as described above are located inside the housing 30 when viewed from the front portion 40A (see
The upper surface portion 40C of the front panel 40 is also provided with a plurality of openings 46 (
As shown in
The base portion 51 extends in a plate shape along the longitudinal direction of the inner panel 50, and openings 50H (
As shown in
The inner wall portion 52 is provided with, as a portion of a constituent element of the inner wall portion 52, a U-shaped recessed groove 52U in which a side in the upward direction is open and a side in the downward direction is closed. The “downward direction” herein corresponds to a direction in which a plate spring portion 93 of the plate spring 90 undergoes deflection deformation, which will be described later, when the wiring member 11 (see
The U-shaped recessed groove 52U includes a first side wall portion 52U1, a second side wall portion 52U2, and a curved surface portion that connects their lower ends. In other words, the first side wall portion 52U1 and the second side wall portion 52U2 are formed in the recessed groove 52U. Although details will be described later, the plate spring portion 93 of the plate spring 90 and the terminal portion 72 of the terminal fitting 70 are disposed in the accommodation portion 43, and hold the wiring member 11 (
The first side wall portion 52U1 and the second side wall portion 52U2 face each other in a direction that intersects with (herein, the direction perpendicular to the paper plane of
Although details will be described later, a movement of a portion (an electrode portion 12) of the wiring member 11 (
The vertical wall portion 53 (
The ribs 55 and 56 each have a triangular prismatic shape, and extend from positions of the inner wall portion 52 toward the front. The ribs 55 and 56 are spaced apart from each other at intervals in the longitudinal direction of the base portion 51. Upper surfaces 55S and 56S of the ribs 55 and 56 have an inclined surface shape, and the ribs 55 and 56 are inclined such that upper portions of the upper surfaces 55S and 56S are located on the back side, and lower portions of the upper surfaces 55S and 56S are located on the front side.
Openings 51H are provided at positions of the base portion 51 located between the ribs 55 and 56 while passing through the base portion 51. Although details will be described later, an L-shaped portion 74 of the terminal fitting 70 is inserted into the opening 51H (see
As shown in
As shown in
As shown in
The base portion 61 extends in a plate shape along the longitudinal direction of the back panel 60, and openings 60H (see
The protruding portions 62 have a substantially cuboidal shape, and extend from the base portion 61 toward the front. The protruding portions 62 have a hollow shape, and a front end portion of the electrode member 80, which will be described later, is disposed inside one of the protruding portions 62 (see
As shown in
The rising wall portion 71, the terminal portion 72, and the base portion 73 each have a substantially flat-plate shape. The terminal portion 72 extends from the upper end of the rising wall portion 71 in a direction that is substantially orthogonal to the rising wall portion 71, and the base portion 73 extends from the lower end of the rising wall portion 71 in a direction that is substantially orthogonal to the rising wall portion 71. The overall shape of the rising wall portion 71, the terminal portion 72, and the base portion 73 resembles a C-shape, and the L-shaped portion 74 extends from the base portion 73 toward the back.
The surface of the base portion 73 is provided with protrusions 75 and 76. Although details will be described later, a base portion 91 of the plate spring 90 is provided with openings 95 and 96 corresponding to the protrusions 75 and 76. When the base portion 91 of the plate spring 90 is placed on the base portion 73 of the terminal fitting 70, the protrusions 75 and 76 are respectively disposed in the openings 95 and 96 (see
The L-shaped portion 74 is connected to a portion of the back side of the base portion 73, extends upward from the portion of the back side of the base portion 73, linearly extends from a front end portion of this extension portion toward the back side, and the overall shape of the L-shaped portion 74 is substantially L-shaped. As described above, the opening 51H is provided at a position located between the ribs 55 and 56 provided on the inner panel 50 while passing through the base portion 51. Furthermore, the protruding portions 62 of the back panel 60 are provided with the openings 63. The L-shaped portion 74 of the terminal fitting 70 is inserted into the openings 51H and 63 (see
As shown in
The flat-plate portion 81 extends linearly, and one end 81T (
As described above, the back panel 60 is provided with the protruding portions 62. The U-shaped portion 82 and the holding pieces 83 and 84 of the electrode member 80 are disposed inside the protruding portion 62 (see
Referring to
In a state in which the members are assembled together as the terminal block 20A (in the state of the completed terminal block 20A), the base portion 73 of the terminal fitting 70 is disposed inside the gap S. Furthermore, the terminal portion 72 of the terminal fitting 70 faces the lower surface of the upper surface portion 40C (see
As shown in
The base portion 91 and the plate spring portion 93 each have a substantially flat-plate shape, and the curved portion 92 is provided between the base portion 91 and the plate spring portion 93. As described above, the base portion 91 of the plate spring 90 is provided with the openings 95 and 96 corresponding to the protrusions 75 and 76 of the terminal fitting 70. When the base portion 91 of the plate spring 90 is placed on the base portion 73 of the terminal fitting 70, the protrusions 75 and 76 are respectively disposed in the openings 95 and 96 (see
The accommodation portions 43 are defined between the front panel 40 and the inner panel 50 (between the upper surface portion 40C and the middle portion 40E) in a state in which the front panel 40 is fixed to the inner panel 50. In this state, a gap S is formed between the lower surface of the rib 56 (and the lower surface of the rib 55 (not shown)) and the upper surface of the middle portion 40E (see
The curved portion 92 is substantially C-shaped in a cross-sectional view, and is connected to an end of the base portion 91 on the front side. The plate spring portion 93 is connected to the upper end of the curved portion 92. The plate spring portion 93 is inclined such that the upper portion of the plate spring portion 93 is located on the back side, and the lower portion of the plate spring portion 93 is located on the front side. One end of the plate spring portion 93 is supported by the curved portion 92, and the plate spring portion 93 can undergo deflection deformation like a plate spring.
For example, when the plate spring portion 93 is pressed by the wiring member 11 (see the wiring member 11 in
The plate spring portion 93 includes a base portion 93S (
The plate spring portion 93 is spaced apart from and faces the upper surface 55S and 56S of the ribs 55 and 56 in a state in which the plate spring 90 is disposed in the accommodation portion 43 (see
The front end portion 93T of the plate spring portion 93 faces the terminal portion 72 of the terminal fitting 70, and is capable of holding, together with the terminal portion 72, the wiring member (see the wiring member 11 in
In the present embodiment, a member (the terminal fitting 70) that constitutes the terminal portion 72 and a member (the plate spring 90) that constitutes the plate spring portion 93 are constituted by separate members, and are disposed in the accommodation portion 43 in a state in which these members are assembled with each other. The present invention is not limited to such a configuration, and the member that constitutes the terminal portion 72 and the member that constitutes the plate spring portion 93 may also be constituted by a single member.
Referring to
The wiring member 11 has an electrode portion 12 and a covered portion 13, and when the electrode portion 12 is held between the plate spring portion 93 of the plate spring 90 and the terminal portion 72 of the terminal fitting 70, the wiring member 11 is fixed. The wiring member 11 is pressed against the terminal portion 72 of the terminal fitting 70 by an elastic restoring force of the plate spring 90 (the plate spring portion 93), and thus the wiring member 11 is electrically connected to the terminal fitting 70.
When the wiring member 11 is removed, the wiring member 11 can be pulled out by subjecting the plate spring portion 93 that presses the wiring member 11 against the terminal portion 72 to undergo deflection deformation in a direction away from the wiring member 11 (the terminal portion 72). It is possible to easily dispose the wiring member 11 at the position located between the plate spring portion 93 and the terminal portion 72 by subjecting the plate spring portion 93 to undergo deflection deformation in a direction away from the terminal portion 72 not only in the case where the wiring member 11 is pulled out but also in the case where the wiring member 11 with low rigidity is inserted toward the terminal portion 72. By inserting a tool (for example, a flathead screwdriver or the like) into the accommodation portion 43 through the through hole 42 as a specific means, the plate spring portion 93 can be subjected to deflection deformation easily in a direction away from the terminal portion 72.
In the present embodiment, the plate spring portion 93 of the plate spring 90 and the terminal portion 72 of the terminal fitting 70 hold the wiring member 11 (
A movement of a portion (the electrode portion 12) of the wiring member 11 (
Thus, in the terminal block 20A in the present embodiment, in a state in which the wiring member 11 is inserted between the plate spring portion 93 and the terminal portion 72, a movement in a direction that intersects with (herein, a direction orthogonal to) a direction in which the plate spring portion 93 and the terminal portion 72 hold the wiring member 11 is curbed by the first side wall portion 52U1 and the second side wall portion 52U2 while the wiring member 11 is subjected to holding forces from the plate spring portion 93 and the terminal portion 72.
Even if a twisting force (see arrow DR in
Thus, the possibility that the wiring member 11 will come off from a position between the plate spring portion 93 and the terminal portion 72 is effectively reduced, compared to the case where neither the first side wall portion 52U1 nor the second side wall portion 52U2 are provided in the accommodation portion 43. The terminal block 20A having such a configuration is capable of exhibiting high reliability as a means for connecting the control device 100 (
In the above-described embodiment, the accommodation portion 43 is provided with the inner wall portion 52 that intersects with a direction in which the axis 41T of the through hole 41 extends (the axis direction), the inner wall portion 52 is provided with the U-shaped recessed groove 52U in which a side in the upward direction is open and a side in the downward direction is closed, and the first side wall portion 52U1 and the second side wall portion 52U2 are formed in the U-shaped recessed groove 52U.
As shown in
Note that the recessed groove 52U has a U-shape in the above-described embodiment. A portion (a portion 52U4 shown in
In the above-described embodiment, the plate spring portion 93 includes a base portion 93S that constitutes a fixed end of deflection deformation and a front end portion 93T that constitutes a free-end of deflection deformation when the plate spring portion 93 is pressed by the wiring member 11 inserted into the accommodation portion 43 through the through hole 41, and the first side wall portion 52U1 and the second side wall portion 52U2 are located opposite the through hole 41 with respect to the front end portion 93T of the plate spring portion 93 in a state in which the wiring member 11 is not inserted into the through hole 41 (see
As shown in
As a result of a portion (an electrode portion 12) of a wiring member 11 (
Even if a twisting force (see the arrow DR in
Although in addition to the first side wall portion 52U1 and the second side wall portion 52U2, the first side wall portion 40W1 and the second side wall portion 40W2 are provided in the accommodation portion 43 in
Although an embodiment was described above, the content disclosed above is to be considered exemplary in all respects and in no way limiting. The technical scope of the present invention is indicated by the scope of the claims, and all changes that come within the meaning and range of equivalency of the claims are intended to be embraced therein.
Number | Date | Country | Kind |
---|---|---|---|
2016-194249 | Sep 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2017/034709 | 9/26/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2018/062163 | 4/5/2018 | WO | A |
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Entry |
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International Search Report (“ISR”) of PCT/JP2017/034709 dated Nov. 28, 2017. |
International Searching Authority (“ISA”) Written Opinion (“WO”) of PCT/JP2017/034709 dated Nov. 28, 2017. |
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The Office Action dated Dec. 20, 2019 in a related Chinese patent application. |
Number | Date | Country | |
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20190252807 A1 | Aug 2019 | US |