This application claims priority to Japanese Patent Application No. 2016-129239 filed Jun. 29, 2016, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a terminal connecting mechanism and a switch including the same.
Examples of switches having a plunger configured to move back and forth between a returned position at which a movable contact is located away from a fixed contact and an operating position at which the movable contact is in contact with the fixed contact include a commercially available switch 301 shown in
However, in the above-described switch 301, the plate spring 340 does not have a simple U-shape, but has a complex shape with a plurality of curved portions, and thus the size of the housing 350 is large. Accordingly, there are cases in which the terminal connecting mechanism 330 and the switch 301 including this terminal connecting mechanism 330 cannot be made smaller.
It is an object of an embodiment of the present invention to provide a smaller terminal connecting mechanism and a smaller switch.
An aspect of the present invention may be directed to a terminal connecting mechanism including;
Furthermore, another aspect of the present invention may be directed to a switch, including:
According to the terminal connecting mechanism of the present invention, the accommodating portion includes an electric wire insertion guide wall disposed along an insertion direction of the electric wire and configured to guide the conductor portion of the electric wire, and an inclined wall disposed so as to face the electric wire insertion guide wall and to be inclined toward the electric wire insertion guide wall so as to reduce the space in the accommodating portion, instead of being parallel to the electric wire insertion guide wall, wherein the fixed portion of the plate spring is fixed to the inclined wall. Accordingly, the size of the housing is reduced, and thus the terminal connecting mechanism is smaller.
According to the above aspects, the switch becomes smaller due to the terminal connecting mechanism being smaller.
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. Note that in the description below, terms indicating specific positions and directions (e.g., terms including “upper”, “lower”, “right”, and “left”) are used as necessary in order to facilitate understanding of the invention as indicated in the drawings and are not intended to limit the technical scope of the invention according to their respective meanings. Also, the description below is merely an example and is not intended to limit the present invention, its application, or its use. The drawings are schematic, and ratios and the like of dimensions therein do not necessarily match those in the actual state.
A switch 1 including terminal connecting mechanisms according to an embodiment includes an insulating main body 10 and an insulating plunger 20 as shown in
In
As shown in
As shown in
As shown in
Furthermore, four fixed contacts 17 arranged so as to be divided into two upper and lower levels in the direction (the Z direction) in which the passage 16 extends, and four terminal connecting mechanisms 30 electrically connected respectively to the fixed contacts 17 are provided inside the casing 11. The four terminal connecting mechanisms 30 are also arranged so as to be divided into two upper and lower levels in the direction in which the passage 16 extends.
Moreover, two torsion springs 18 arranged on the upper side in the Z direction of the terminal connecting mechanisms 30 in the upper level are provided inside the casing 11. Each of the torsion springs 18 is configured by a coil portion 181 fitted to a protrusion 14 in the shape of a solid cylinder disposed at both ends of the upper portion in the Z direction of the casing 11, and an arm portion 182 extending from the coil portion 181 along the face on the upper side in the Z direction of the casing 11 toward the groove 15. The torsion springs 18 are arranged such that an elastic force acts toward the upper side in the Z direction in the state shown in
The cover 12 is in the shape of a plate that can cover the opening of the casing 11.
As shown in
The four contact arm portions 21 have ends respectively provided with movable contacts 22, and are arranged so as to be symmetric about the lengthwise direction of the plunger 20 and to be divided into two upper and lower levels in the lengthwise direction. The contact arm portions 21 in the upper level are respectively provided with elastic force receiving portions 23 that are in contact with the arm portions 182 of the torsion springs 18 and receive an elastic force therefrom. The four contact arm portions 21 are arranged such that the gap between the contact arm portions 21 in the upper level and the contact arm portions 21 in the lower level substantially conforms to the gap between the fixed contacts 17 in the upper level and the fixed contacts 17 in the lower level of the casing 11.
In a returned state in which no external force is applied to the plunger 20, as shown in
At an operating position at which a downward force in the Z direction is applied to the end face 24 of the plunger 20 so that the plunger 20 is pressed into the casing 11, as shown in
That is to say, the plunger 20 is configured to move back and forth between a returned position at which the movable contacts 22 are located away from their facing fixed contacts 17 shown in
As shown in
As shown in
The fixed portion 41 extends in the shape of a straight line along a later-described inclined wall 54 of the housing 50. The elastic portion 42 has an end that extends to a later-described electric wire insertion guide wall 53 of the housing 50, and is disposed so as to block a first opening 52 and a second opening 55 of a later-described accommodating portion 51. A slit (not shown) extending in the X direction is formed at the center in the Y direction of the elastic portion 42 and the curved portion 43.
The housing 50 is part of the casing 11, and forms part of the insulating main body 10. As shown in
As shown in
Furthermore, the accommodating portion 51 includes the first opening 52, the electric wire insertion guide wall 53, the inclined wall 54, and the second opening 55.
The first opening 52 is disposed at an edge on the electric wire insertion side (the lower side in the Z direction) of the accommodating portion 51. The first opening 52 allows a conductor portion of an electric wire to be inserted into the electric wire insertion region 100 in the accommodating portion 51.
The electric wire insertion guide wall 53 is disposed from the first opening 52 along an insertion direction A of the conductor portion of the electric wire so as to support the terminal electrode portion 60, in the electric wire insertion region 100. The electric wire insertion guide wall 53 guides the conductor portion of the electric wire inserted from the first opening 52, holds the conductor portion of the electric wire between the elastic portion 42 of the plate spring 40 and the terminal electrode portion 60, and electrically connects the conductor portion of the electric wire and the terminal electrode portion 60.
The inclined wall 54 is disposed so as to face the electric wire insertion guide wall 53 and to be inclined toward the electric wire insertion guide wall 53 along the insertion direction A of the electric wire. The fixed portion 41 of the plate spring 40 is fixed to the inclined wall 54 via the terminal electrode portion 60.
The second opening 55 is disposed adjacent to the first opening 52 along the X direction, at an edge on the electric wire insertion side (the lower side in the Z direction) of the accommodating portion 51. The second opening 55 allows a jig to be inserted into the jig insertion region 110 in the accommodating portion 51. If the jig is inserted from the second opening 55 along the insertion direction B into the jig insertion region 110 in the accommodating portion 51, the jig is brought into contact with the elastic portion 42 of the plate spring 40 traversing the jig insertion region 110 and warps it resisting the spring force thereof, thereby canceling the contact between the elastic portion 42 and the conductor portion of the electric wire.
As shown in
The terminal electrode portion 60 is configured by an electric wire contact portion 61 in the shape of a plate extending along the electric wire insertion guide wall 53, a plate spring fixing portion 62 in the shape of a plate extending along the inclined wall 54, and a conducting route portion 63 extending along the bottom face (the face on the other side in the Y direction facing the face having the opening) of the casing 11, and connected to the electric wire contact portion 61, the plate spring fixing portion 62, and the fixed contacts 17.
Furthermore, the housing 50 includes a jig support portion 70 that is disposed between the first opening 52 and the second opening 55 of the accommodating portion 51, and is closer to the second opening 55 between the second opening 55 and an end 411 of the fixed portion 41. The jig support portion 70 forms part of the first opening 52 on the inclined wall 54 side, and further forms part of the edge portion of the second opening 55 on the electric wire insertion guide wall 53 side.
Next, an operation of the terminal connecting mechanism 30 when the conductor portion 81 of the electric wire 80 is inserted into the first opening 52 and the jig 90 is inserted into the second opening 55 will be described with reference to
If the conductor portion 81 of the electric wire 80 is inserted from the first opening 52 of the terminal connecting mechanism 30 of the switch 1 into the electric wire insertion region 100 in the accommodating portion 51, the conductor portion 81 inserted into the electric wire insertion region 100 in the accommodating portion 51 is guided along the electric wire insertion guide wall 53 and warps the elastic portion 42 of the plate spring 40 resisting the spring force thereof. Then, the conductor portion 81 of the electric wire 80 is stopped from moving in a state where the first opening 52 is blocked by an insulating collar 82 shown in
Furthermore, if the jig 90 is inserted from the second opening 55, the end of the jig 90 is brought into contact with the elastic portion 42 of the plate spring 40 as shown in
In this manner, according to the terminal connecting mechanism 30 of this embodiment, the accommodating portion 51 includes the electric wire insertion guide wall 53 disposed along the electric wire insertion direction and configured to guide the conductor portion 81 of the electric wire 80, and the inclined wall 54 disposed so as to face the electric wire insertion guide wall 53, wherein the fixed portion 41 of the plate spring 40 is fixed to the inclined wall 54. The inclined wall 54 is not parallel to the electric wire insertion guide wall 53, and is inclined (see
According to the switch 1 of this embodiment, as shown in
Furthermore, if the jig 90 is inserted from the second opening 55 into the jig insertion region 110 in the accommodating portion 51, the end 411 of the fixed portion 41 of the plate spring 40 and the end 421 of the elastic portion 42 of the plate spring 40 are brought into contact with each other. Accordingly, the elastic portion 42 is restricted from elastically deforming, the elastic portion 42 is prevented from plastically deforming, and thus a restricting portion that restricts elastic deformation of the elastic portion 42 does not have to be additionally provided, and space conservation in the accommodating portion 51 is achieved. Furthermore, the end 411 of the fixed portion 41 of the plate spring 40 restricts elastic deformation of the elastic portion 42, and thus wear resistance is higher than that in the case where the restricting portion is made of a resin or the like.
Furthermore, the housing 50 includes the jig support portion 70 that is disposed between the first opening 52 and the second opening 55, and is closer to the second opening 55 between the second opening 55 and the end 411 of the fixed portion 41 of the plate spring 40. Accordingly, when viewed in a cross-section along the insertion direction A of the conductor portion 81 of the electric wire 80 and along the direction traversing the first opening 52 and the second opening 55, the jig 90 is held between the jig support portion 70 and two points that are the edge portion 551 on the inclined wall 54 side of the second opening 55 and the end 411 of the fixed portion 41 in contact therewith via the end 421 of the elastic portion 42 of the plate spring 40. As a result, the jig 90 can be held in a hands-free state without supporting it with a hand or the like.
Furthermore, the jig support portion 70 is configured to warp when the jig 90 is inserted into the second opening 55. Accordingly, the jig 90 is held more reliably.
The terminal connecting mechanism 30 is applicable not only to the switch 1 described above, but also to, for example, a switch 101 shown in
In the switch 101 shown in
In the LED lamp lightning unit 201 shown in
Furthermore, the number of terminal connecting mechanisms 30 provided in a switch may not be an even number and may be an odd number. Furthermore, the number of fixed contacts or movable contacts electrically connected to the terminal connecting mechanisms 30 may be freely changed in accordance with the design or the like of the switch.
The plate spring 40 may be configured such that, when the jig 90 is inserted from the second opening 55 into the jig insertion region 110 in the accommodating portion 51, the end of the jig 90 is brought into contact directly with the end 411 of the fixed portion 41 instead of being brought into contact indirectly therewith via the end 421 of the elastic portion 42.
The plate spring 40 does not necessarily have to be configured such that all of the fixed portion 41, the elastic portion 42, and the curved portion 43 are accommodated in the accommodating portion 51, and it is sufficient that at least the fixed portion 41 and the elastic portion 42 are accommodated in the accommodating portion 51.
When possible, an elastic member made of an insulating material may be used instead of the plate spring 40.
The jig support portion 70 does not necessarily have to be configured to warp when the jig 90 is inserted into the second opening 55, and may be rigid so as not to warp.
It will be appreciated that the constituent elements described in the foregoing embodiment may be combined as appropriate, and may be selected, replaced, or deleted as appropriate.
An embodiment of the present invention is directed to a terminal connecting mechanism including:
With this configuration, the accommodating portion includes an electric wire insertion guide wall disposed along an insertion direction of the electric wire and configured to guide the conductor portion of the electric wire, and an inclined wall disposed so as to face the electric wire insertion guide wall and to be inclined toward the electric wire insertion guide wall so as to reduce the space in the accommodating portion, instead of being parallel to the electric wire insertion guide wall, wherein the fixed portion of the plate spring is fixed to the inclined wall. Accordingly, the size of the housing is reduced, and thus the terminal connecting mechanism is smaller.
In one or more embodiments, the terminal connecting mechanism may be configured such that, when the jig is inserted from the second opening into the jig insertion region, an end of the fixed portion of the plate spring and an end of the elastic portion of the plate spring are brought into contact with each other, so that elastic deformation of the elastic portion is restricted.
With this configuration, the end of the fixed portion of the plate spring and the end of the elastic portion are brought into contact with each other, so that the elastic portion is restricted from elastically deforming, and the elastic portion 42 is prevented from plastically deforming. Accordingly, a restricting portion that restricts elastic deformation of the elastic portion 42 does not have to be additionally provided, and space conservation in the accommodating portion 51 is achieved. Furthermore, the end 411 of the fixed portion 41 of the plate spring 40 restricts elastic deformation of the elastic portion 42, and thus wear resistance is higher than that in the case where the restricting portion is made of a resin or the like.
In one or more embodiments, the terminal connecting mechanism may be configured such that the housing has a jig support portion that is disposed between the first opening and the second opening, and is closer to the second opening between the second opening and the end of the fixed portion, and
With this configuration, when viewed in a cross-section along the insertion direction of the conductor portion of the electric wire and along the direction traversing the first opening and the second opening, the jig is held between the jig support portion and two points that are the edge portion on the inclined wall side of the second opening and the end of the fixed portion in contact therewith via the end of the elastic portion of the plate spring. Accordingly, the jig can be held in a hands-free state without supporting it with a hand or the like.
Furthermore, one or more embodiment may be directed to a switch including;
With this configuration, the switch becomes smaller due to the terminal connecting mechanism being smaller.
In one or more embodiments, the switch may be configured to further include;
With this configuration, the switch becomes smaller due to the terminal connecting mechanism being smaller.
The terminal connecting mechanism in this disclosure is applicable to, for example, emergency stop push button switches and the like.
Number | Date | Country | Kind |
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2016-129239 | Jun 2016 | JP | national |