Patent Grant
10305213
This application is based on Japanese Patent Application (No. 2018-036132) filed on Mar. 1, 2018, the contents of which are incorporated herein by reference.
The present invention relates to a terminal connecting structure and a female terminal.
Conventionally, there has been proposed a terminal connecting structure including a male terminal having a columnar rod portion, a female terminal having a cylindrical portion into which the rod portion of the male terminal is inserted, and an elastic member attached in the cylindrical portion of the female terminal. The rod portion of the male terminal is held in the cylindrical portion of the female terminal by an elastic force of the elastic member. In such a terminal connecting structure, the elastic member includes two coaxially arranged ring members and a plurality of plate springs which connect the two ring members and are curved inward and arranged circumferentially. As a result of being inserted into the cylindrical portion of the female terminal, the rod portion of the male terminal is held while being energized toward a central axis side of the cylindrical portion by the plurality of plate springs of the elastic member.
However, in such a structure, when vibration exceeding a pressing force of the plurality of plate springs of the elastic member occurs, a relative movement of the male terminal with respect to the female terminal cannot be suppressed, causing contact sliding between the terminals, which consequently leads to an increase in resistance value due to contact wear.
Therefore, a terminal connecting structure as described in JP-A-2016-119292 has been proposed. In this structure, a female terminal has a plurality of projection portions protruding inward from an open side (an open side of a barrel portion provided at a rear end of the female terminal) on an inner wall of a cylindrical portion. Specifically, the plurality of projection portions include two projection portions provided on the open side of a tip end side in the cylindrical portion and two projection portions provided on the open side of a rear side in the cylindrical portion. Further, the elastic member is provided with a plurality of plate springs arranged only in a half circumferential shape, and energizes a rod portion of a male terminal to the open side of the cylindrical portion provided with the plurality of projection portions. Since the projection portions has no elastic force, a movement of the rod portion of the male terminal can be regulated by the projection portions, and a possibility of increase in resistance value due to contact sliding can be reduced.
However, in the terminal connecting structure described in JP-A-2016-119292, the plurality of projection portions may exert a wedge effect so that a contact load on the rod portion of the male terminal is increased into the female terminal. For this reason, there is a possibility that the plating of the rod portion is excessively scraped by contact with the projection portion when the male terminal is inserted into the female terminal.
The present invention has been made to solve such conventional problems, and an object thereof is to provide a terminal connecting structure and a female terminal capable of reducing a plating-scraping amount of a rod portion of a male terminal when the male terminal is inserted into the female terminal.
A terminal connecting structure according to the present invention includes a male terminal having a plated columnar rod portion, a female terminal having a cylindrical portion configured to receive the rod portion of the male terminal therein, and an elastic member attached to the cylindrical portion of the female terminal. The elastic member energizes the rod portion of the male terminal toward an inner surface of the cylindrical portion when the rod portion of the male terminal is inserted into the cylindrical portion of the female terminal. The female terminal has a plurality of projection portions protruding inward from respective regions located at both sides of a central portion of the inner surface of the cylindrical portion as seen from a front view. A tip end of each of the plurality of projection portions has a curved surface which is concave toward an outer side of the cylindrical portion.
According to the terminal connecting structure of the present invention, since the tip end of each of the projection portions has the curved surface which is concave toward the outer side of the cylindrical portion, a surface pressure of the projection portion with respect to the rod portion of the male terminal can be lowered, and the plating-scraping amount of the rod portion can be reduced accordingly when the male terminal is inserted into the female terminal.
In the terminal connecting structure according to the present invention, a radius of curvature of the curved surface of the tip end of each of the projection portion is larger than a radius of curvature of a circumferential surface of the rod portion of the male terminal in a cross section orthogonal to an axis of the cylindrical portion.
According to the terminal connecting structure, the radius of curvature of the curved surface of the tip end of the projection portion is larger than the radius of curvature of the circumferential surface of the rod portion. Here, if both of the radius of curvature of the curved surface of the tip end of each of the projection portions and the radius of curvature of the circumferential surface of the rod portion of the male terminal are designed to be the same for example, the radius of curvature of the curved surface of the tip end of the projection portion may be smaller than the radius of curvature of the circumferential surface of the rod portion due to dimensional tolerance. At this time, there is a concern that the tip end of each projection portion acts like a two-point sharp shape. However, since the radius of curvature of the curved surface of the tip end of the projection portion is larger than the radius of curvature of the circumferential surface of the rod portion, such a concern does not occur and the plating-scraping amount of the rod portion can be appropriately reduced.
Further, in the terminal connecting structure according to the present invention, the elastic member includes two half-ring-shaped frame members spaced apart from each other and located on a tip end side and a rear end side of the cylindrical portion, and includes a plurality of plate springs curved inward of the cylindrical portion and connecting the two frame members. The plurality of projection portions include two or more projection portions provided at a tip end side and a rear end side of the cylindrical portion respectively. The frame member on the rear end side is in contact with or close to the projection portion on the rear end side of the cylindrical portion of the female terminal.
According to the terminal connecting structure, the frame member on the rear end side of the elastic member is in contact with or close to the projection portion on the rear end side. For this reason, the elastic member is restricted from moving to one side by the projection portion on the rear end side, and can hardly detach from one side of the cylindrical portion even before the male terminal is inserted. Therefore, an assembling property of the elastic member to the female terminal can be improved.
Also, for example, a width of the projection portions provided at the tip end side is larger than that of the projection portions provided at the rear end side in a peripheral direction of the cylindrical portion.
Also, for example, a front end face of the cylindrical portion has a groove extending toward an outer side of the cylindrical portion while expanding a width of the groove, the elastic member has a tongue piece with a shape matching with the groove, and the tongue piece is configured to be fit in the groove.
A female terminal according to the present invention includes a cylindrical portion configured to receive a plated columnar rod portion of a male terminal, and a plurality of projection portions protruding inward from respective regions located at both sides of a central portion of an inner surface of the cylindrical portion as seen from a front view. When an elastic member is attached to the cylindrical portion of the female terminal and the rod portion of the male terminal is inserted into the cylindrical portion of the female terminal, the elastic member energizes the rod portion of the male terminal toward an inner surface of the cylindrical portion. A tip end of each of the plurality of projection portions has a curved surface which is concave toward an outer side of the cylindrical portion.
According to the female terminal of the present invention, since the tip end of each of the projection portion has the curved surface which is concave toward the outer side of the cylindrical portion, the surface pressure of the projection portion on the rod portion of the male terminal can be lowered, and the plating-scraping amount of the rod portion can be reduced accordingly when the male terminal is inserted into the female terminal.
According to the present invention, there is provided a terminal connecting structure and a female terminal capable of reducing a plating-scraping amount of a rod portion of a male terminal when the male terminal is inserted into the female terminal.
Hereinafter, the present invention will be described in accordance with preferred embodiments. The present invention is not limited to the embodiments described below and can be appropriately modified without departing from the spirit of the present invention. In addition, in the embodiments described below, there are places where illustration and explanation of a part of the configuration are omitted, and for the details of the omitted technique, it goes without saying that known or well-known techniques are appropriately applied within a range not inconsistent with the contents described below.
The male terminal 10 is made of a conductive metal material and is a so-called round pin type terminal. The male terminal 10 has a columnar rod portion 11 and a barrel portion (not shown) connected to the rod portion 11 and to which a conductor portion such as an electric wire is crimped. Incidentally, the male terminal 10 may be provided with a bolt fastening portion or the like in place of the barrel portion.
An outer diameter of the rod portion 11 is smaller than an inner diameter of a cylindrical portion 21 of the female terminal 20, and the rod portion 11 is configured to be inserted into the cylindrical portion. A tip end 11a of the rod portion 11 has a taper shape so as to be smoothly inserted into the cylindrical portion 21. Further, in the present embodiment, the male terminal 10 (at least the rod portion 11) is plated.
The female terminal 20 is made of a conductive metal material, and has a cylindrical portion 21 into which the rod portion 11 of the male terminal 10 is inserted, and a barrel portion 22 connected to the cylindrical portion 21 and to which a conductor portion such as an electric wire is crimped. Incidentally, like the male terminal 10, the female terminal 20 may also be provided with a bolt fastening portion or the like in place of the barrel portion 22.
Here, based on the fact that the female terminal 20 is formed by punching and then bending a metal plate, an opening O extending in a longitudinal direction of the cylindrical portion 21 is formed at an upper (an open side of the barrel portion 22) end portion of the cylindrical portion 21. Further, a stabilizer 23 for preventing erroneous insertion of the female terminal 20 in a rotational direction is formed at the upper end portion of the cylindrical portion 21 with respect to a connector accommodating the female terminal 20. In addition, a through hole 24 into which a protrusion for preventing the female terminal 20 accommodated in the connector from falling out of the connector is fitted is formed at a lower tip end side in the cylindrical portion 21 of the female terminal 20.
The elastic member 30 is made of a conductive or nonconductive material such as metal or resin and attached in the cylindrical portion 21 of the female terminal 20. The elastic member 30 is attached to an upper part in the cylindrical portion 21. When the rod portion 11 of the male member 10 is inserted into the cylindrical portion 21 of the female terminal 20, the elastic member 30 energizes and holds the rod portion 11 to a lower part (one side) of the inner surface of the cylindrical portion 21 by an elastic force.
Hereinafter, the female terminal 20 and the elastic member 30 will be described in detail with reference to
As shown in
The tip end side projection portions 21a are respectively formed in regions sandwiching a central portion C at the lower part of the female terminal 20. The lower direction, in which a direction from the upper part to the lower part of the female terminal 20, is same as an energizing direction of the elastic member 30. That is, two tip end side projection portions 21a are respectively provided in a right region AR and a left region AL which are adjacent to both sides of the central portion C as seen from the front view. Similarly, two rear end projection portions 21b are also respectively provided in the right region AR and the left region AL. Incidentally, the rear end side projection portions 21b are formed wider than the tip end side projection portions 21a in a circumferential direction of the cylindrical portion 21.
The elastic member 30 includes two half-ring-shaped frame members 31, 32 arranged coaxially in an axis direction of the cylindrical portion 21 and a plurality of plate springs 33. The two half-ring-shaped frame members 31, 32 are disposed to be spaced apart from each other on the tip end side and the rear end side of the female terminal 20, and formed as a first frame member (tip end side frame member) 31 on the tip end side and a second frame member (rear end side frame member) 32 on the rear end side. The plurality of plate springs 33 are spring members each having a shape curved to an inner side of the cylindrical portion 21 (inwardly convex) and are arranged in a half circumference so as to connect the two frame members 31, 32.
The plurality of plate springs 33 of the elastic member 30 press the rod portion 11 toward the plurality of projection portions 21a, 21b when the rod portion 11 of the male terminal 10 is inserted into the cylindrical portion 21. Therefore, the terminal connecting structure 1 according to the present embodiment achieves a strong holding force by using the wedge effect.
Further, as shown in
Particularly, as shown in
Further, the female terminal 20 and the elastic member 30 are described in detail with reference to
The female terminal 20 has a plurality of (three) grooves 21c on an upper region of a front end face of the cylindrical portion 21 (see
As shown in
Particularly, the tip end parts of the tongue pieces 34 have the same taper shape as the grooves 21c (see
As shown in
When the elastic member 30 is attached in the cylindrical portion 21, the side member 35b of the cantilever member 35 is close to (or in contact with) tip ends 21f of the two pillar members 21d. For this reason, even if the force toward the tip end side of the female terminal 20 is applied to the elastic member 30, the side member 35b comes into contact with the tip ends 21f of the two pillar members 21d so as to prevent the elastic member 30 from detaching from the tip end side.
Further, as shown in
Next, a terminal connection by the terminal connecting structure 1 according to the present embodiment will be described.
First, the elastic member 30 is attached to the upper part of the cylindrical portion 21 of the female terminal 20. Then, the rod portion 11 of the male member 10 is inserted into the cylindrical portion 21 of the female terminal 20. Incidentally, the female terminal 20 attached with the elastic member 30 is accommodated in a terminal accommodating chamber of the connector. Further, the male terminal 10 is also accommodated in a terminal accommodating chamber of a mating connector.
Therefore, the rod portion 11 of the male terminal 10 is inserted into the cylindrical portion 21 of the female terminal 20 when the connectors are fitted to each other. During the insertion, the rod portion 11 comes into contact with the two tip end side projection portions 21a first, and then contacts the plurality of plate springs 33 of the elastic member 30. At this time, a contact load of the tip end side projection portions 21a on the rod portion 11 increases due to the wedge effect. However, in the present embodiment, the tip end of each of the tip end side projection portions 21a has a curved shape which is concave toward the outer side of the cylindrical portion 21. Further, the radius of curvature of the curved surface of the tip end of each of the tip end side projection portions 21a is larger than the radius of curvature of the circumferential surface of the rod portion 11. Therefore, the plating of the rod portion 11 is hardly scraped by the projection portions 21a, and the plating-scraping amount of the rod portion 11 is reduced.
Thereafter, as the rod portion 11 is further inserted into the cylindrical portion 21, the rod portion 11 comes into contact with the rear end side projection portions 21b. Like the tip end side projection portions 21a, the tip end of each of the rear end side projection portions 21b has a curved shape which is concave toward the outer side of the cylindrical portion 21. The radius of curvature of the curved surface of the tip end of each of the rear end side projection portions 21b is also larger than the radius of curvature of the circumferential surface of the rod portion 11. Therefore, the plating of the rod portion 11 is hardly scraped by the rear end side projection portions 21b, and the plating-scraping amount of the rod portion 11 is reduced.
In this way, according to the terminal connecting structure 1 and the female terminal 20 of the first embodiment, since the tip end of each of the projection portions 21a, 21b has the curved surface which is concave toward the outer side of the cylindrical portion 21, a surface pressure of the projection portions 21a, 21b on the rod portion 11 of the male terminal 10 can be lowered, and the plating-scraping amount of the rod portion 11 can be reduced accordingly when the male terminal 10 is inserted into the female terminal 20.
The radius of curvature of the curved surface of the tip end of each of the projection portions 21a, 21b is larger than the radius of curvature of circumferential surface of the rod portion 11. Here, if both of the radius of curvature of the curved surface of the tip end of each of the projection portions 21a, 21b and the radius of curvature of the circumferential surface of the rod portion 11 are designed to be the same for example, the radius of curvature of the curved surface of the tip end of each of the projection portions 21a, 21b may be smaller than the radius of curvature of the rod portion 11 due to dimensional tolerance. At this time, there is a concern that the tip end of each of the projection portions 21a, 21b acts like a sharp shape. However, since the radius of curvature of the curved surface of the tip end of each of the projection portions 21a, 21b is larger than the radius of curvature of the circumferential surface of the rod portion 11, such a concern does not occur and the plating-scraping amount of the rod portion 11 can be appropriately reduced.
The female terminal 20 has, on the front end face of the cylindrical portion 21, grooves 21c with a taper shape expanding in its width toward the outer side of the cylindrical portion 21. The elastic member 30 has tongue pieces 34 with a shape matching with grooves 21c on the front end face; and the tongue pieces 34 are bent so as to fit in the grooves 21c. Therefore, after the elastic member 30 is attached in the cylindrical portion 21, even if the force toward the rear end side of the female terminal 20 is applied to the elastic member 30, the tongue pieces 34 fitted in the grooves 21c can function so as to stop the force. Further, the grooves 21c have a taper shape expanding toward the outer side of the cylindrical portion 21 and the tongue pieces 34 have a shape matching with that of the grooves 21c, so that the elastic member 30 is restricted from moving to the lower side (one side) by the cooperation of the tongue pieces 34 and the tapered grooves 21c, and the elastic member 30 can hardly detach from the lower side (one side) of the cylindrical portion 21 even before the male terminal is inserted. Therefore, an assembling property of the elastic member 30 to the female terminal 20 can be improved.
The female terminal 20 has two pillar members 21d extending from the rear end face of the cylindrical portion 21 toward the rear end side, the elastic member 30 has the cantilever member 35 protruding toward the rear end side, and the side member 35b of the cantilever member 35 is in contact with or close to the tip ends 21f of the two pillar members 21d. With such a configuration, even if the force toward the tip end side of the female terminal 20 is applied to the elastic member 30, the side member 35b comes into contact with the pillar member 21d so as to stop the force. Therefore, the elastic member 30 can hardly detach from the tip end side, and the assembling property of the elastic member 30 to the female terminal 20 can be improved.
The second frame member 32 of the elastic member 30 is in contact with or close to the rear end side projection portion 21b. For this reason, the elastic member 30 is restricted from moving to the lower side by the rear end side projection portion 21b, and can hardly detach from the lower side of the cylindrical portion 21 even before the male terminal 10 is inserted. Therefore, an assembling property of the elastic member 30 to the female terminal 20 can be improved.
Next, a second embodiment of the present invention will be described. The terminal connecting structure according to the second embodiment is similar to that of the first embodiment, but a part of the configuration (the configuration of the female terminal 20 and the elastic member 30) is different. Hereinafter, differences between the two embodiments will be described.
The female terminal 20 according to the second embodiment is different from the first embodiment in that the rear end side projection portions 21b have a width not wider than but substantially the same as the tip end side projection portions 21a in the circumferential direction. Further, the female terminal 20 has a protrusion 25 slightly above a rear end side of the rear end side projection portion 21b. Like the plurality of projection portions 21a, 21b, the projection portion 25 protrudes toward the inner side of the cylindrical portion 21. In
Here, when the elastic member 30 is attached to the cylindrical portion 21, a lower part (one side) of the extension portion 36 is close to (or in contact with) the protrusion 25. For this reason, even if the elastic member 30 tends to fall downward, the protrusion 35 can support the elastic member 30 via the extension portion 36, so that the elastic member 30 is prevented from falling downward.
In this way, the terminal connecting structure 1 and the female terminal 20 according to the second embodiment can reduce the plating-scraping amount (appropriately) of the rod portion 11 as the first embodiment. Further, an assembling property of the elastic member 30 to the female terminal 20 can be improved.
According to the second embodiment, the elastic member 30 has the extension portion 36 extending from the second frame member 32 toward the rear end side of the elastic member 30, and the frame member 20 includes the protrusion 25 in contact with or close to the lower end of the extension portion 36. For this reason, the elastic member 30 is restricted from moving to the lower side by the cooperation of the extension portion 36 and the projection portion 25, and can hardly detach from the lower side of the cylindrical portion 21 even before the male terminal 10 is inserted. Therefore, an assembling property of the elastic member 30 to the female terminal 20 can be improved.
The present invention has been described based on the embodiments, but the present invention is not limited to the embodiments described above and can be appropriately modified without departing from the spirit of the present invention, and other technologies may be appropriately combined within a possible range.
For example, the terminal connecting structure 1 according to the embodiments includes two kinds of the projection portions 21a, 21b which are the tip end side projection portion 21a and the rear end side projection portion 21b, but the present invention is not limited thereto and the terminal connecting structure 1 may include only one of the projection portions or further include another kind of a projection portion as long as the rod portion 11 of the male terminal 10 can be held. The female terminal 20 includes two tip end side projection portions 21a, but the present invention is not limited thereto and three or more tip end side projection portions may be provided. The same applies to the rear end side projection portions 21b. In addition, although the two tip end side projection portions 21a are provided on the same cross section orthogonal to the axis of the cylindrical portion 21, they may also be deviated from the axial direction if possible. The same applies to the two rear end side projection portions 21b.
Three grooves 21c and three tongue pieces 34 are provided in the embodiments, but the present invention is not limited thereto and two or less, or four or more of them may be provided separately. Two pillar members 21d are provided, but one or three or more may be provided. In addition, the cantilever member 35 has a T shape as seen from the top, but the present invention is not limited thereto and the cantilever member 35 may have another shape such as an L shape.
In a case of attaching the elastic member 30 in the cylindrical portion 21, other methods may be used for the attachment instead of using the tongue pieces 34. Further, the elastic member 20 is not limited to be attached to the upper side in the cylindrical portion 21, but may also be attached to other positions such as a lower side of the terminal connecting structure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2018-036132 | Mar 2018 | JP | national |
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| Number | Date | Country |
|---|---|---|
| 2013-187170 | Sep 2013 | JP |
| 2016-119292 | Jun 2016 | JP |
