This application is based upon and claims the benefit of priority from prior Japanese Patent Application No. 2023-028482, filed Feb. 27, 2023, the entire contents of which are incorporated herein by reference.
The present invention relates to a terminal connection portion which is suitable for connecting, for example, the first and second circuit members of an electronic device such as a hard disk drive to each other.
Hard disk drives (hereinafter, simply referred to as disk drives) are used for information processing devices such as personal computers. Each disk drive includes a magnetic disk which rotates around a spindle, a carriage which pivots on a pivot, etc. The carriage comprises a plurality of arm portions and pivots on the pivot by a positioning motor.
A disk drive suspension (hereinafter, referred to as a suspension) is attached to each of the arm potions. The suspension includes a load beam, a flexure provided along the load beam, etc. A slider is mounted in the vicinity of the distal end of the flexure. An element for performing access such as data read or write is provided in the slider.
The flexure includes a metal base, a base insulating layer, a plurality of conductors, a cover layer and the like. The metal base consists of a thin stainless steel plate. The base insulating layer is formed on the metal base. The conductors are formed on the base insulating layer. The cover layer covers the conductors. An end side of each conductor is connected to the element of the slider and various functional components. The other end side of each conductor is connected to an electronic device such as a preamplifier via a terminal connection portion. The base insulating layer and the cover layer are formed of electrically insulating resin such as polyimide. A wiring portion of the flexure consists of the base insulating layer, the conductors, the cover layer, etc.
The flexure described in U.S. Pat. No. 8,467,153 B (Patent Literature 1) comprises a flexure body portion along a load beam and a flexure tail which extends to the rear side of the load beam. A tail pad portion is formed in an end portion of the flexure tail.
A plurality of terminals called tail terminals are provided in the tail pad portion. The tail terminals are provided at intervals in the length direction of the tail pad portion. These tail terminals are electrically connected to the conductors of the wiring portion, respectively. Terminals provided in a circuit board such as a preamplifier are connected to these tail terminals via conductive members such as solder.
To correspond to the increase in the density of data, the number of disks incorporated into one disk drive tends to increase. Accordingly, the number of suspensions used in one disk drive also increases. In addition, as the suspensions increase their features, the number of conductors of the wiring portion of the flexure also increases. Thus, the number of tail terminals also increase.
When the number of tail terminals is increased, the tail pad portion becomes longer.
However, as the space inside the disk drive is limited, the length of the tail pad portion is restricted.
Thus, it is difficult to provide a large number of tail terminals in the tail pad portion depending on the specification of the disk drive.
If the size of each tail terminal is reduced, more tail terminals can be provided in the tail pad portion. However, the connection of the small tail terminals to the terminals of the circuit board via a conductive member such as solder is difficult. Further, when the distance between terminals which are adjacent to each other is decreased, it is difficult to prevent an electric short circuit.
The tail pad portion described in JP 5075970 B (Patent Literature 2) comprises a plurality of terminals provided in each of a side portion and the other side portion. However, when the tail pad portion is narrow, the distance between the terminals is short. Thus, it is difficult to assure an electrically insulating distance.
An embodiment of the present invention aims to provide a terminal connection portion for connecting first and second circuit members comprising a plurality of terminals to each other so as to prevent the increase in the length of the terminal connection portion and avoid a short circuit between the terminals in the terminal connection portion.
According to an embodiment, a terminal connection portion comprises a first circuit member and a second circuit member. The first circuit member comprises a first face and a second face, and comprises first and second conductors provided on the first face.
A first bend portion which is bent in a thickness direction of the first circuit member and a second bent portion which is bent in a direction opposite to the first bent portion are provided in part of the first circuit member. A first terminal is provided in the first bent portion. The first terminal is electrically connected to the first conductor. A second terminal is provided in the second bent portion. The second terminal is electrically connected to the second conductor.
The second circuit member comprises an electrically insulating board. The board comprises a first surface and a second surface. A first board side terminal is provided at a position corresponding to the first terminal on the first surface. A second board side terminal is provided at a position corresponding to the second terminal on the second surface. The first terminal and the first board side terminal are connected to each other by a first conductive member. The second terminal and the second board side terminal are connected to each other by a second conductive member.
According to the embodiment, the first terminal provided in the first bent portion of the first circuit member and the first board side terminal provided on the first surface of the second circuit member can be connected to each other. The second terminal provided in the second bent portion of the first circuit member and the second board side terminal provided on the second surface of the second circuit member can be connected to each other.
An example of the first bent portion comprises a vertical portion which is bent in the thickness direction of the first circuit member, and a lateral portion which extends from the vertical portion in a direction parallel to the first face. An opening is formed between the lateral portion and the second bent portion. A protrusion portion may be formed in the second circuit member. The protrusion portion is inserted into the opening. The first board side terminal and the second board side terminal are provided in the protrusion portion.
The first circuit member may comprise a metal base, and the base insulating layer overlapping the metal base. The first bent portion may include part of the metal base, part of the base insulating layer, and the first terminal. The second bent portion may include part of the metal base, part of the base insulating layer, and the second terminal. An example of the first bent portion is bent toward the first face side of the first circuit member. The second bent portion is bent toward the second face side of the first circuit member.
The first circuit member is, for example, a tail pad portion of a flexure of a suspension for a disk drive. An example of the second circuit member is a circuit board of the disk drive. An example of the first conductive member is a solder bump attached to the first terminal. An example of the second conductive member is a solder bump attached to the second terminal. Another example of the first conductive member may be a solder bump attached to the first board side terminal. Another example of the second conductive member may be a solder bump attached to the second board side terminal.
The first circuit member may comprise a metal base, and a base insulating layer overlapping the metal base. A terminal portion which consists of only the first terminal may be provided in the first bent portion. A terminal portion which consists of only the second terminal may be provided in the second bent portion. The first bent portion may be bent toward the second face side of the first circuit member. The second bent portion may be vent toward the first face side of the first circuit member.
Additional objects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objects and advantages of the invention may be realized and obtained by means of the instrumentalities and combinations particularly pointed out hereinafter.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention, and together with the general description given above and the detailed description of the embodiments given below, serve to explain the principles of the invention.
This specification hereinafter explains the terminal connection portion of an electronic device according to an embodiment, referring to
The load beam 12 consists of a stainless steel plate and extends in the length direction of the suspension 10. The two-headed arrow X1 shown in
The flexure 13 includes a flexure body portion 16 and a flexure tail 17. The flexure body portion 16 is secured to the load beam 12. The flexure tail 17 extends from the flexure body portion 16 to the rear side of the base plate 11 (in the direction shown by arrow R1 in
In this specification, the tail pad portion 17a is called a first circuit member 30 in some cases. The first circuit member 30 is connected to a second circuit member 40 via the terminal connection portion 20. The second circuit member 40 is, for example, a circuit board on the amplifier side. For example, the second circuit member 40 consists of a flexible printed circuit board. The terminal connection portion 20 is formed in a portion in which the first circuit member 30 overlaps the second circuit member 40.
As shown in
The wiring portion 42 includes a base insulating layer 43, a plurality of conductors 44 and 45 (only partly shown) and a cover layer which covers the conductors 44 and 45. The base insulating layer 43 is formed of electrically insulating resin such as polyimide. The conductors 44 and 45 are formed on the base insulating layer 43. The cover layer is formed of electrically insulating resin such as polyimide. To avoid complicating the drawings, the cover layer is not shown. The conductors 44 and 45 are provided on the first face 30a of the first circuit member 30.
The first circuit member 30 comprises a plurality of first bent portions 50 and a plurality of second bent portions 60. The first bent portions 50 and the second bent portions 60 are alternately provided at a predetermined pitch in the length direction of the first circuit member 30 (as shown by L1 in
The first bent portion 50 is part of the first circuit member 30 and is provided in a side portion of the first circuit member 30. The first bent portion 50 is bent in the thickness direction of the first circuit member 30 at angle θ1 (
The first bent portion 50 comprises a vertical portion 50a and a lateral portion 50b. The vertical portion 50a is bent in the thickness direction of the first circuit member 30 at angle θ1 (
The vertical portion 50a comprises a pair of side surfaces 51 and 52. The side surfaces 51 and 52 extend in the thickness direction of the first circuit member 30. The lateral portion 50b comprises a pair of side surfaces 53 and 54. The side surfaces 53 and 54 are parallel to the first face 30a of the first circuit member 30. As shown in
The second bent portion 60 is provided in the first circuit member 30. The second bent portion 60 is formed in the side portion of the first circuit member 30. The second bent portion 60 is bent at an angle close to 90° toward the second face 30b. In other words, the second bent portion 60 is bent on a side opposite to the first bent portion 50 regarding the thickness direction of the first circuit member 30. However, the second bent portion 60 may be bent at an angle other than 90°. The second bent portion 60 includes part of the metal base 41 and part of the base insulating layer 43. The second terminal 32 is provided in the second bent portion 60.
The second circuit member 40 comprises a first board side terminal 81 and a second board side terminal 82. The first board side terminal 81 is provided on the first surface 71 which is the obverse side. The second board side terminal 82 is provided on the second surface 72 which is the reverse side. The first board side terminal 81 is electrically connected to a conductor 85. The second board side terminal 82 is electrically connected to the other conductor 86. Each of the conductors 85 and 86 is covered with a cover insulating layer. However, to avoid complicating the drawings, the cover insulating layers are omitted. A gold plate may be provided on the surface of each of the first board side terminal 81 and the second board side terminal 82.
As shown in
The first board side terminal 81 is provided at the position where the protrusion portion 90 is provided on the first surface 71 of the second circuit member 40. The first board side terminal 81 is provided at a position corresponding to the first terminal 31 of the first circuit member 30. The second board side terminal 82 is provided at the position where the protrusion portion 90 is provided on the second surface 72 of the second circuit member 40. The second board side terminal 82 is provided at a position corresponding to the second terminal 32 of the first circuit member 30. The first board side terminal 81 and the second board side terminal 82 are connected to an electronic circuit such as a preamplifier via the conductors 85 and 86, respectively.
As shown in
As explained above, the terminal connection portion 20 of the embodiment comprises the first bent portion 50 provided in the first circuit member 30 and having an L-shape, and the second bent portion 60 which forms a pair with the first bent portion 50. The second bent portion 60 is bent in the opposite direction of the first bent portion 50. The opening 61 is formed between the first bent portion 50 and the second bent portion 60. The first terminal 31 and the first board side terminal 81 as a pair correspond to each other on the first surface 71. The second terminal 32 and the second board side terminal 82 as a pair correspond to each other on the second surface 72.
The first terminal 31 and the first board side terminal 81 as a pair are connected to each other by the first conductive member 101. The first conductive member 101 is supplied to the first surface 71 which is the obverse side. The second terminal 32 and the second board side terminal 82 as a pair are connected to each other by the second conductive member 102. The second conductive member 102 is supplied to the second surface 72 which is the reverse side. This configuration avoids an electric short circuit between the first conductive member 101 and the second conductive member 102.
Thus, the first terminal 31 and the first board side terminal 81 are connected to each other by the first conductive member 101 on the first surface 71 which is the obverse side. The second terminal 32 and the second board side terminal 82 are connected to each other by the second conductive member 102 on the second surface 72 which is the reverse side. By this configuration, the length of the terminal connection portion 20 comprising the terminals 31 and 32 and the board side terminals 81 and 82 can be reduced.
When the disk 122 rotates at high speed, an air bearing is formed between the slider 15 (
By heating and melting the solder bumps 131 and 132, a first terminal 31 and a first board side terminal 81 (
The first bent portion 50A comprises a terminal portion which consists of only a first terminal 31. The first terminal 31 and a board side terminal 82 are connected to each other by a first conductive member 101. The second bent portion 60A comprises a terminal portion which consists of only a second terminal 32. The second terminal 32 and a board side terminal 81 are connected to each other by a second conductive member 102.
According to the terminal connection portion 160 of the fifth embodiment, a second circuit member 40 can be provided on the second face 30b side of the first circuit member 30. The other configurations and effects are common to the terminal connection portion 160 of the fifth embodiment and the terminal connection portion 20 of the first embodiment. Thus, common reference numbers are assigned to common structural elements, an explanation thereof being omitted.
As a matter of course, the present invention can be implemented by changing the specific forms of the elements constituting the present invention in various ways, such as the specific forms of the first circuit member and the second circuit member, the shapes and positions of the first terminal and the second terminal, and the shapes and positions of the first board side terminal and the second board side terminal. The technical concept of the present invention may be applied to the terminal connection portion of an electronic device other than a disk drive.
Additional advantages and modifications will readily occur to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details and representative embodiments shown and described herein. Accordingly, various modifications may be made without departing from the spirit or scope of the general inventive concept as defined by the appended claims and their equivalents.
Number | Date | Country | Kind |
---|---|---|---|
2023-028482 | Feb 2023 | JP | national |