1. Field of the Invention
The invention relates to a terminal fitting and a connector.
2. Description of the Related Art
A small male terminal fitting that has a long and narrow tab at a front end must be made to prevent deformation or breakage of the tab due to the interference of an external matter. For example, U.S. Pat. No. 6,866,551 teaches forming a tab by bending a plate material along a folding line parallel to a length of the tab to improve the strength of the tab.
The plate material of an excessively small terminal fitting is difficult to bend and hence the teaching of U.S. Pat. No. 6,866,551 cannot be applied. Thus, a measure is required to prevent deformation or breakage other than by increasing the strength.
The invention was completed in view of the above situation and an object thereof is to protect a tab from the interference of an external matter.
The invention relates to a terminal fitting with a terminal main body that has a tab on a front end and a wire connecting portion on a rear end. A shell is provided on the terminal main body and is displaceable between a protecting position for at least partly surrounding the tab and an exposing position behind the protecting position for at least partly exposing the tab. The shell protects the tab from deformation or breakage caused by interference with external matter when the shell is at protecting position. However, the tab can be connected to a mating terminal when the shell is displaced to the exposing position.
The terminal main body and the shell may include displacement restricting portions that can engage one another for restricting a displacement of the shell from the protecting position to the exposing position.
A resiliently deformable locking lance may be cantilevered obliquely back from the terminal main body for engaging a housing of a connector when the terminal main body reaches a proper insertion position to retain the terminal fitting in the housing. The shell may have an escaping hole for allowing the locking lance to project out from the shell.
A base end part of the locking lance may be engaged with an edge at the front of the escaping hole to suppress a relative displacement of the shell from the protecting position to the exposing position.
The invention also relates to a connector with at least one of the above-described terminal fittings and a housing into which the terminal fitting is to be inserted.
The housing may include a front stop for restricting forward movement of the shell while the terminal fitting is being inserted into the housing, and a displacement restriction releasing portion for permitting a forward movement of the terminal main body relative to the shell by disengaging the displacement restricting portions from each other when the forward movement of the shell is restricted by the front stop.
The displacement restricting portions prevent displacement of the shell from the protecting position to the exposing position before the terminal fitting is inserted into the housing so that the shell protects the tab. A pushing force is applied to the main body to insert the terminal fitting the terminal fitting into the housing and the front stop restricts a forward movement of the shell in this inserting process. The displacement restricting portions then are disengaged and the insertion of the main body proceeds. The shell that has been stopped so as not to move any farther forward is displaced from the protecting position to the exposing position relative to the terminal main body as the main body is inserted. As a result, the tab can be connected to a mating terminal.
The displacement restricting portions are disengaged before the shell contacts the front stop in the process of inserting the terminal fitting.
The locking lance remains engaged with the escaping hole during the inserting process after the displacement restricting portions are disengaged. As a result, the shell moves forward as an integral unit with the terminal main body. The locking lance is deformed resiliently and accommodated in the shell after the shell contacts the front stop so that the insertion of the terminal main body proceeds. The locking lance then retains the terminal main body at the proper insertion position.
The engagement of the locking lance and the escaping hole enables the shell top move forward as an integral unit with the terminal main body even though the displacement restricting portions gradually disengage as the terminal main body is inserted. Further, the locking lance for retaining the properly inserted terminal fitting also functions for integrally moving the terminal main body and the shell forward. Thus, the structure of the terminal fitting can be simplified as compared with the case where this function is performed by a special means different from the locking lance.
The housing may have a backward movement restricting portion and the shell may have a backward movement restricting piece that engages the backward movement restricting portion to hold the shell in contact with the front stop. The terminal main body may have a backward movement restriction release for disengaging the backward movement restricting piece from the backward movement restricting portion only when the shell is at the protecting position. Additionally, the terminal main body and the shell may have forward movement restricting portions for restricting a forward displacement of the shell relative to the terminal main body by engaging each other when the shell is at the protecting position.
The shell is at the exposing position when the terminal fitting is inserted properly in the housing and the engagement of the backward movement restricting piece with the backward movement restricting portion prevents further forward movement of the shell. The shell is displaced from the exposing position to the protecting position if the terminal main body is moved in a withdrawing direction in this state. The engagement of the backward movement restricting piece and the backward movement restricting portion prevents the shell from moving backward relative to the housing until the shell reaches the protecting position. The backward movement restriction release then disengages the backward movement restricting piece from the backward movement restricting portion and the engagement of the forward movement restricting portions keeps the shell at the protecting position. Hence, the shell moves as an integral unit with the terminal main body and is withdrawn from the housing.
These and other objects, features and advantages of the present invention will become more apparent upon reading of the following detailed description of preferred embodiments and accompanying drawings.
An embodiment of the invention is described with reference to
As shown in
As shown in
As shown in
A forward movement restricting edge 19 is formed at the rear end of the upper wall 16 and behind the displacement restricting piece 18. Two substantially rectangular backward movement restriction releasing holes 20 penetrate through the left and right side walls 15 of the box 12. The backward movement restriction releasing holes 20 are at substantially the same position as the forward movement restricting edge 19 in forward and backward directions FBD.
As shown in
A contact portion 36 is cut in the bottom plate 32 of the shell 30 and is bent down and out at a substantially right angle. The formation of the contact portion 36 creates an escaping hole 37 in the bottom plate 32 so that the contact portion 36 projects from the front opening edge of the escaping hole 37. The contact portion 36 and the escaping hole 37 are slightly behind a center of the shell 30 in forward and backward directions FBD. A through hole 38 is formed in an area of the bottom plate 32 before the escaping hole 37 and slightly before the center of the shell 30 in forward and backward directions FBD.
A guide 39 is cantilevered obliquely out and back at a rear part of the first right upper plate 34A, which is the most forward of the first to third right upper plates 34A, 34B and 34C in forward and backward directions FBD. The second right upper plate 34B is in the center position in forward and backward directions FBD and has a length in forward and backward directions FBD shorter than the first and third right upper plates 34A, 34C. Additionally, the second right upper plate 34B is at a position higher (more outward) than the first right upper plate 34A as measured from the bottom plate 32. The rear edge of the second right upper plate 34B defines a displacement restriction receiving portion 40. The third right upper plate 34C is at the most backward position and is higher than the second right upper plate 34B. A forward movement restricting wall 41 extends down and in at a substantially right angle from the rear end of the third right upper plate 34C.
The first left upper plate 35A is the more forward of the first and second left upper plates 35A, 35B in forward and backward directions FBD and the rear end of the first left upper plate 35A is slightly before the front end of the guide 39, as shown in
As shown in
The housing H is made e.g. of synthetic resin and at least one terminal accommodating chamber 50 penetrates the housing H in forward and backward directions FBD, as shown in
An inwardly and forwardly inclined restriction release 57 is formed on an upper wall 56 of the terminal accommodating chamber 50. Further, an escaping groove 58 extends in forward and backward directions FBD along a right area of the upper wall 56 before the rear end of the displacement restriction release 57. The upper surface of the escaping groove 58 is substantially continuous and flush with the upper surface of an area of the upper wall 56 behind the displacement restriction releasing portion 57. A pressing portion 59 is defined in area of the upper wall 56 adjacent to and to the left of the escaping groove 58. The upper surface of the pressing portion 59 is lower than the area of the upper wall 56 behind the displacement restriction releasing portion 57.
As shown in
The displacement restriction receiving portion 40 engages the front extending end of the displacement restricting piece 18 from behind when the shell 30 is at the protecting position PP shown in
Most of the tab 11 is exposed forward from the shell 30 and is connectable to a mating female terminal (not shown) when the shell 30 is at the exposing position EP, as shown in
The terminal fitting T is inserted into the terminal accommodating chamber 50 of the housing H from behind with the shell 30 at the protecting position PP. At this time, an operator holds the wire connecting portion 13 or a wire (not shown) connected to the wire connecting portion 13 and applies an insertion force to the terminal main body 10. The front end of the displacement restricting piece 18 of the terminal main body 10 slides in contact with the inclined displacement restriction receiving portion 57 of the housing H during insertion so that the displacement restricting piece 18 gradually resiliently deforms inward. In this way, the displacement restricting piece 18 disengages from the displacement restriction receiving portion 40 and slips under the pressing portion 59, as shown in
The base end of the locking lance 17 remains engaged with the front edge of the escaping hole 37 to continue restricting forward displacement of the shell 30 toward the exposing position EP even though the displacement restricting piece 18 disengages from the displacement restriction receiving portion 40. Accordingly, the terminal main body 10 and the shell 30 are inserted in unison. The guide 39, the displacement restriction receiving portion 40 and the third right upper plate 34C enter the escaping groove 58 as the terminal fitting T is inserted farther after the disengagement of the displacement restricting piece 18 and the displacement restriction receiving portion 40.
Further insertion of the terminal fitting T in a state shown in
A pushing force applied to the terminal main body 10 in the state shown in
The backward movement restriction release portions 20 disengage from the bulges 44 and the outer side surfaces of the side walls 15 of the terminal main body 10 contact the bulges 44, as shown in
The locking lance 17 resiliently restores when the terminal main body 10 reaches the proper insertion position shown in
The terminal fitting T can be withdrawn from the terminal accommodating chamber 50 of the housing H by inserting a jig (not shown) into the housing H from the front to deform the locking lance 17 sufficiently in to disengage from the retaining portion 52. Thus, a backward displacement of the terminal fitting T relative to the housing H is permitted and the terminal main body 10 is pulled back by holding the wire while keeping the locking lance 17 deformed.
The backward movement restricting pieces 43 engage the backward movement restricting portions 55 to restrict a backward movement of the shell 30. Hence, only the terminal main body 10 is moved back and the shell 30 effectively is displaced forward relative to the terminal main body 10 until the shell 30 reaches the protecting position PP. The locking lance 17 then restores resiliently to project out from the shell 30 through the escaping hole 37, as shown in
The forward movement restricting edge 19 engages the forward movement restricting wall 41 from the front when the shell 30 returns to the protecting position PP to restrict a forward displacement of the shell 30 relative to the terminal main body 10. Additionally, a backward tensile force applied to the terminal main body 10 acts on the shell 30. The backward movement restriction releases 20 correspond to the bulges 44, as shown in
The terminal main body 10 is pulled back by holding the wire (not shown) in the state shown in
As described above, the terminal fitting T includes the terminal main body 10 with the tab 11 at the front and the wire connecting portion 13 at the rear. The shell 30 is displaceable on the terminal main body 10 between the protecting position PP for at least partly surrounding the tab 11 and the exposing position EP behind the protecting position for exposing the tab 11. The shell 30 is displaced to the protecting position PP to protect the tab 11 from external matter and to prevent deformation, of the tab 11. Further, the shell 30 can be displaced to the exposing position EP to expose the tab 11 so that the mating terminal and the tab 11 can be connected.
The terminal main body 10 and the shell 30 include the displacement restricting piece 18 and the displacement restriction receiving portion 40 that engage to restrict displacement of the shell 30 from the protecting position PP to the exposing position EP. The housing H includes the front stop 53 for restricting a forward movement of the shell 30 while the terminal fitting T is being inserted into the housing H. The housing also has the displacement restriction receiving portion 57 for permitting the terminal main body 10 to move forward relative to the shell 30 by disengaging the displacement restricting piece 18 and the displacement restriction receiving portion 40 while the front stop is restricting forward movement of the shell 30.
The displacement restricting piece 18 engages the displacement restriction receiving portion 40 to prevent the shell 30 from being displaced from the protecting position PP to the exposing position EP before the terminal fitting T is inserted into the housing H. Thus, the shell 30 protects the tab 11. The front stop 53 restricts forward movement of the shell 30 while a pushing force on the terminal main body 10 pushes the terminal fitting T into the housing H. The displacement restricting piece 18 and the displacement restriction receiving portion 40 then disengage so that insertion of the terminal main body 10 proceeds. Forward movement of the shell 30 is stopped so that the shell 30 is displaced from the protecting position PP to the exposing position EP as the terminal main body 10 is inserted farther in the housing H.
The resiliently deformable locking lance 17 cantilevers obliquely back from the terminal main body 10 to engage the housing H when the terminal main body 10 reaches the proper insertion position. Additionally, the displacement restricting piece 18 disengages from the displacement restriction receiving portion 40 before the shell 30 contacts the front stop 53 in the process of inserting the terminal fitting T. The locking lance 17 projects out from the escaping hole 37 of the shell 30 and the base end of the locking lance 17 engages the front edge of the escaping hole 37 to prevent a relative displacement of the shell 30 from the protecting position PP to the exposing position EP.
The engagement of the locking lance 17 in the escaping hole 37 enables the shell 30 to move forward as a unit with the terminal main body 10 while inserting the terminal fitting T even though the displacement restricting piece 18 has disengaged the displacement restriction receiving portion 40. The locking lance 17 resiliently deforms into the shell 30 after the shell 30 contacts the front stop 53 and the terminal main body 10 is inserted farther. The terminal main body 10 is retained by the locking lance 17 upon reached the proper insertion position.
The displacement restricting piece 18 and the displacement restriction receiving portion 40 gradually disengage as the terminal main body 10 is inserted. However, even in this case, the engagement of the locking lance 17 and the escaping hole 37 enables the shell 30 to move forward as an integral unit with the terminal main body 10 until the shell 30 is stopped so as not to move any further forward. Further, the locking lance 17 for retaining the properly inserted terminal main body 10 also functions to enable the terminal main body 10 and the shell 30 forward in unison. Thus, the structure of the terminal fitting T can be simplified as compared with the case where this function is performed by a special means different from the locking lance 17.
The invention is not limited to the above described embodiment. For example, the following embodiments also are in the scope of the invention.
The shell is displaced to the exposing position while inserting the terminal fitting into the housing. However, the shell may be displaced from the protecting position to the exposing position immediately before the terminal fitting is inserted into the housing.
The locking lance for retaining the properly inserted terminal main body also functions to move the terminal main body and the shell forward as a unit. However, this function may be performed by a means different from the locking lance.
Number | Date | Country | Kind |
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2011-183201 | Aug 2011 | JP | national |
Number | Name | Date | Kind |
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6866551 | Murakami et al. | Mar 2005 | B2 |
7377822 | Shen | May 2008 | B1 |
Number | Date | Country | |
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20130052883 A1 | Feb 2013 | US |