The present application claims priority to Japanese Patent Application No. 2018-167042 filed on Sep. 6, 2018, the entire content of which is incorporated herein by reference.
The present invention relates to a terminal fitting including a cylindrical portion into which a mating terminal is to be inserted, and a contact beam provided inside the cylindrical portion.
In the related art, there is proposed a terminal fitting (for example, a female terminal) including a cylindrical portion into which a mating terminal (for example, a male terminal) is to be inserted and a cantilevered or both-side supported contact beam (for example, a contact spring) provided inside the cylindrical portion. Specifically, one of the terminal fittings in the related art includes a cantilevered contact spring accommodated in a hollow portion of a cylindrical portion, and a mating terminal inserted in the cylindrical portion is sandwiched between peripheral walls of the cylindrical portion so as to be in contact with the contact spring in a pressed manner. Accordingly, for example, an oxide film naturally generated on a surface of the contact spring or the mating terminal is scraped off during insertion of the mating terminal so as to achieve a good electrical connection between the contact spring and the mating terminal (see, e.g., JP2014-120484A).
In recent years, due to a tendency that the number of circuits of an electronic device in which the terminal fitting as described above is used increases, etc., it is desired to further reduce a size of the terminal fitting. However, if a size of the terminal fitting is simply reduced, a size of the contact spring is also to be reduced, and a pressing force of the contact spring with respect to the mating terminal is to be reduced. The size reduction of the contact spring can affect the scraping of the oxide film described above and deformation resistance of the contact spring when an unintended external force is applied to the terminal fitting. Meanwhile, if the contact spring is simply made to be thicker to increase a pressing force thereof, the pressing force applied to the mating terminal is suddenly increased during the insertion of the mating terminal into the cylindrical portion, which may impair the usability of the terminal fitting.
Illustrative aspects of the present invention provide a terminal fitting whose size can be reduced without impairing the reliability of the electrical connection between the terminal fitting and the mating terminal and the usability of the terminal fitting as much as possible.
According to an illustrative aspect of the present invention, a terminal fitting includes a cylindrical portion into which a mating terminal is to be inserted and a contact beam provided inside the cylindrical portion. The contact beam extends toward an insertion direction in which the mating terminal is to be inserted into the cylindrical portion. The contact beam portion is configured to be elastically deformable along a deflection direction of the contact beam and includes a protruding portion extending in a direction intersecting the deflection direction. The cylindrical portion includes a peripheral wall and an engagement portion configured to be engaged with the protruding portion to regulate a movement of the contact beam, the engagement portion including a first portion protruding from the peripheral wall of the cylindrical portion toward an inside of the cylindrical portion to regulate the movement of the contact beam in the deflection direction, and a second portion protruding from the peripheral wall toward the inside of the cylinder to regulate the movement of the contact beam in the insertion direction.
Other aspects and advantages of the invention will be apparent from the following description, the drawings and the claims.
Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the drawings.
As shown in
As shown in
As shown in
As shown in
An upper edge of the through hole 15 is positioned along a boundary between the right side wall 12 and the upper wall 14. A lower edge of the through hole 15 is constituted by a parallel edge 15a which extends in the front-rear direction and constitutes a front portion thereof, and an inclined edge 15b which extends obliquely upward and rearward from a rear end of the parallel edge 15a.
As shown in
As shown in
The barrel portion 20 includes a pair of core wire crimping pieces 21 disposed adjacent to a rear side of a rear end of the cylindrical portion 10, and a pair of covering crimping pieces 22 disposed adjacent to a rear side of the pair of core wire crimping pieces 21. The pair of core wire crimping pieces 21 are portions for crimping and fixing an exposed core wire by removing a covering on a tip end portion of the electric wire to be connected to the female terminal 1. The pair of covering crimping pieces 22 are portions for crimping and fixing the covering on the tip end portion of the electric wire to be connected to the female terminal 1.
As shown in
The contact beam 30 includes a flat plate portion 33 extending rearward and slightly downward from the fixed end portion 31, a flat plate portion 34 extending forward and slightly downward from the free end portion 32, and an indent portion 35 which connects the flat plate portion 33 and the flat plate portion 34 in the front-rear direction and protrudes downward so as to have a curved surface shape (that is, convex downward). A top of the indent portion 35 is positioned to be lowermost in the contact beam 30. A boundary between the flat plate portion 33 and the indent portion 35 and a boundary between the flat plate portion 34 and the indent portion 35 are connected by smooth curved surfaces which are convex on an outer surface.
As shown in
The tip projection 36 protruding outward in the width direction is formed on a right side edge of the free end portion 32 of the contact beam 30. As shown in
A tip end of the tip projection 36 is positioned in an inner side (left side) in the width direction of an outer surface of the right side wall 12 of the cylindrical portion 10 (with reference to
In this way, the tip projection 36 is inserted into the through hole 15, and thus the movement of the free end portion 32 of the contact beam 30 is regulated. Advantages of the above will be described below. First, as shown in
In this case, the tip projection 36 is butted on the parallel edge 15a of the through hole 15 (specifically, the first projection 16) even if the contact beam 30 moves up and down, so that a downward movement of the contact beam 30 is regulated and the extent of deformation of the contact beam 30 can be controlled. Particularly, since the parallel edge 15a includes the first projection 16 which protrudes from the peripheral wall of the cylindrical portion 10 toward inside the cylinder, an engaging width between the tip projection 36 and the parallel edge 15a is increased. Therefore, as compared with a case where the parallel edge 15a does not include the first projection 16, the movement of the contact beam 30 can be regulated more with more certainty. Similarly, in this case, the tip projection 36 is butted on the inclined edge 15b of the through hole 15 (specifically, the second projection 17) even if the contact beam 30 moves in the front-rear direction, so that a rearward movement of the contact beam 30 is regulated and the extent of deformation of the contact beam 30 can be controlled. An engaging width between the tip projection 36 and the inclined edge 15b is also as large as described above. Thus, the movements of the contact beam 30 in the front-rear direction and the upper-lower direction can be regulated with more certainty, and deformation resistance of the contact beam 30 against an external force can be enhanced.
Next, as shown in
As shown in
When the male terminal 40 starts contact with the contact beam 30 (more specifically, the flat plate portion 33) (corresponding to a point (a) in
As the deformation progresses, the tip projection 36 is eventually abutted on the inclined edge 15b (specifically, the second projection 17) of the through hole 15 (corresponding to point (b) in
Since the inclined edge 15b includes the second projection 17 which protrudes from the peripheral wall of the cylindrical portion 10 toward inside the cylinder, an engaging width between the tip projection 36 and the inclined edge 15b is increased. Therefore, as compared with a case where the inclined edge 15b does not include the second projection 17, the movement of the tip projection 36 along the inclined edge 15b can be maintained more properly.
As described above, according to the female terminal 1 of the present embodiment of the invention, the tip projection 36 provided on the contact beam 30 of the terminal fitting 1 is engaged with the through hole 15 provided in the cylindrical portion 10, so that the movement of the contact beam 30 is regulated. Therefore, as compared with a case where the contact beam 30 has a simple cantilevered shape and the movement of the contact beam 30 is not regulated, the pressing force of the contact beam 30 on the male terminal 40 is increased. Even in a case where an unintended external force is applied to the terminal fitting 1, the movement of the contact beam 30 is regulated and the extent of deformation of the contact beam 30 can be controlled. Particularly, since the through hole 15 includes the first projection 16 and the second projection 17 which protrude from the peripheral wall of the cylindrical portion 10 toward inside the cylinder, the engaging width between the tip projection 36 of the contact beam 30 the first projection 16 and the engaging width between the tip projection 36 and the second projection 17 are increased. Therefore, as compared with a case where the through hole 15 does not include such protrusions, the movement of the contact beam 30 can be regulated more with more certainty.
Further, according to the female terminal 1, the tip projection 36 is disposed so as not to protrude out of an outer surface of the peripheral wall of the cylindrical portion 10. Therefore, for example, in a case where the terminal fitting 1 is accommodated in a terminal accommodating chamber of a connector housing, or the like, a wall surface of the terminal accommodating chamber and a seal member for waterproof provided in the terminal accommodating chamber can be protected from being touched and thereby damaged by the tip projection 36.
Further, according to the female terminal 1, projections (that is, the first projection 16 and the second projection 17) for being engaged with the tip projection 36 of the contact beam 30 are provided on edge portions of the through hole 15. Particularly, a projection (second projection 17) is provided on the inclined edge 15b extending in a direction inclined with respect to the insertion direction of the male terminal 40, so that the tip projection 36 in contact with the inclined edge 15b moves along the inclined edge 15b when the contact beam 30 contacting with the male terminal 40 in a pressed manner is deformed to extend in the insertion direction. Therefore, as compared with a case where the tip projection 36 cannot move on the inclined edge 15b, the insertion force can be prevented from being increased rapidly.
Further, according to the female terminal 1, the contact beam 30 extends along the thickness reduced portions 19 provided on the peripheral wall of the cylindrical portion 10. Then, the width of the contact beam 30 (particularly, the flat plate portion 33 and the indent portion 35) can be increased by a width by which inner surfaces of the peripheral walls of the thickness reduced portions 19 are recessed. Therefore, the pressing force of the contact beam against the male terminal 40 can be increased while the size in outer shape of the terminal fitting 1 is reduced.
While the present invention has been described with reference to certain exemplary embodiments thereof, the scope of the present invention is not limited to the exemplary embodiments described above, and it will be understood by those skilled in the art that various changes and modifications may be made therein without departing from the scope of the present invention as defined by the appended claims.
For example, in the above embodiment, the tip projection 36 and the through hole 15 are formed only on the right side of the female terminal 1. However, the tip projection 36 and the through hole 15 may be formed on both sides of the female terminal 1.
In the above embodiment, the tip projection 36 extends from the free end portion 32 of the contact beam 30. However, the tip projection 36 may be provided to extend from any position between the fixed end portion 31 and the free end portion 32 of the contact beam 30.
In the above embodiment, the parallel edge 15a extending in the front-rear direction (that is, the insertion direction) is provided on the lower edge of the through hole 15. However, for example, the parallel edge 15a may be provided to extend in a direction inclined with respect to the insertion direction. In the above embodiment, the inclined edge 15b is provided to extend obliquely upward and rearward from the rear end of the parallel edge 15a. However, for example, the inclined edge 15b may be provided to extend obliquely downward from the upper edge of the through hole 15. Thus, the parallel edge 15a and the inclined edge 15b may be in various forms as long as the movement of the contact beam 30 can be regulated as described above (with reference to
According to the exemplary embodiments described above, a terminal fitting (1) includes a cylindrical portion (10) into which a mating terminal (40) is to be inserted; and a contact beam (30) provided inside the cylindrical portion (10). The contact beam (30) extends toward an insertion direction in which the mating terminal is to be inserted into the cylindrical portion, is elastically deformable along a deflection direction of the contact beam and includes a protruding portion (36) extending in a direction intersecting the deflection direction. The cylindrical portion (10) includes a peripheral wall and an engagement portion (15) configured to be engaged with the protruding portion (36) to regulate a movement of the contact beam (30), the engagement portion (15) including a first portion (16) protruding from the peripheral wall of the cylindrical portion (10) toward an inside of the cylindrical portion to regulate the movement of the contact beam (30) in the deflection direction, and a second portion (17) protruding from the peripheral wall toward the inside of the cylinder to regulate the movement of the contact beam (30) in the insertion direction.
According to this configuration, the protruding portion provided on the contact beam of the terminal fitting is engaged with the engagement portion provided in the cylindrical portion, so that the movement of the contact beam is regulated. Therefore, as compared with a case where the contact beam has a simple cantilevered shape and the movement of the contact beam is not regulated, the pressing force of the contact beam with respect to the mating terminal is increased. Even in a case where an unintended external force is applied to the terminal fitting, the movement of the contact beam is regulated and the extent of deformation of the contact beam can be controlled. Particularly, since the first portion of the engagement portion protrudes from the peripheral wall of the cylindrical portion toward inside the cylinder, the engaging width between the protruding portion of the contact beam and the first portion is increased. The same applies to the second portion. Therefore, as compared with a case where the engagement portion does not include such a protruding shape, the movement of the contact beam can be regulated more with more certainty. By appropriately setting a regulation range of the movement of the contact beam, a sudden increase in insertion force can be prevented. A specific regulation range of the movement of the contact beam may be appropriately determined in consideration of a shape of the terminal fitting, a pressing force required for the terminal fitting, deformation resistance of the contact beam, or the like.
The protruding portion (36) of the contact beam (30) may be disposed so as not to protrude out of an outer surface of the peripheral wall of the cylindrical portion (10).
According to this configuration, the protruding portion is disposed so as not to protrude out of an outer surface of the peripheral wall of the cylindrical portion. Therefore, for example, in a case where the terminal fitting is accommodated in a terminal accommodating chamber of a connector housing, or the like, a wall surface of the terminal accommodating chamber and a seal member for waterproof provided in the terminal accommodating chamber can be protected from being touched and thereby damaged by the tip projection 36.
The engagement portion of the cylindrical portion (10) may include a through hole (15) extending through the peripheral wall of the cylindrical portion (10) in a thickness direction of the peripheral wall, and the first portion (16) defining a first edge (15a) of the through hole, and the second portion (17) defining a second edge (15b) of the through hole, the second edge extending in a direction inclined with respect to the insertion direction without being orthogonal to the insertion direction.
According to this configuration, projections (that is, the first portion and the second portion) for being engaged with the protruding portion of the contact beam are provided at edge portions of the through hole. Particularly, a projection (that is, the second portion) for engagement is provided on the second edge extending in a direction inclined with respect to the insertion direction of the mating terminal, so that the protruding portion in contact with the second edge slides along the second edge when the contact beam contacting the mating terminal in a pressed manner is deformed to extend toward the insertion direction. Therefore, as compared with a case where the protruding portion is configured not to slide on the second edge, such as when the second edge is orthogonal to the insertion direction, a sudden increase in insertion force can be prevented.
The peripheral wall of the cylindrical portion (10) may include a thickness reduced portion (19) having an inner surface recessed in the thickness direction of the peripheral wall such that the thickness reduced portion has a smaller thickness than a portion of the peripheral wall surrounding the thickness reduced portion, and the contact beam (30) may be configured to extend along the thickness reduced portion (19) in the insertion direction.
According to this configuration, the contact beam extends along the thickness reduced portions provided on the peripheral wall of the cylindrical portion. The width of the contact beam along the thickness reduced portions can be increased by a width by which the inner surfaces of the peripheral walls are recessed. In other words, the elastic modulus of the contact beam can be increased by increasing a cross-sectional area of the contact beam. Therefore, the pressing force of the contact beam with respect to the mating terminal can be increased while the size in outer shape of the terminal fitting 1 is reduced.
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