This application claims the benefit of Japanese Patent Application No. 2020-170909, filed on Oct. 9, 2020, the entire disclosure of which is incorporated by reference herein.
The present disclosure relates to a terminal.
Digitalization in automobiles has been driven, and an increase in the number of poles due to an increase in the number of electric wiring lines, and downsizing due to an increase in the number of electronic components have been demanded in connectors.
Unexamined Japanese Patent Application Publication No. 2014-063662 discloses a connector terminal a composite coating layer including a region in which tin is exposed to an outermost surface, and a region in which a copper-tin alloy is exposed to the outermost surface is formed on a base material surface in a region including a contact that comes into contact with another conductive member.
In the connector terminal disclosed in Unexamined Japanese Patent Application Publication No. 2014-063662, adhesion between tin layers with wide exposed regions and the digging wear of the tin layers easily occur when sliding occurs on a surface of the composite coating layer in the case of electrical connection with the other conductive member. The connector has a problem in that, as a result, the frictional resistance of the surface of the composite coating layer is increased, whereby terminal insertion force is increased. When the number of poles is increased in a connector terminal, an increase in terminal insertion force precludes an operator from performing connection by hand, whereby it becomes necessary to attach a lever to the connector. A reduction in the insertion force of the connector terminal enables the number of poles to be increased to enable a reduction in the number of connectors, and enables replacement of a lever-type connector with a usual connector without a lever, and therefore, the connector can be downsized. Therefore, a terminal into which another conductive member can be inserted with relatively low force is demanded.
The present disclosure was made under the above-described circumstances, with an objective to provide a terminal into which a mating terminal can be inserted with relatively low force.
In order to achieve the objective described above, a terminal according to a first aspect of the present disclosure includes:
a body that includes a cylindrical shape into which a mating terminal is inserted, and includes, in an inner wall, a contact region that comes into contact with the mating terminal; and an elastic contact plate that presses the mating terminal against the contact region, wherein a plurality of grooves that extends in a second direction intersecting a first direction in which the mating terminal is inserted is formed in the contact region.
It is preferable that the plurality of grooves is arranged at an equal spacing.
It is preferable that the plurality of grooves is arranged in parallel to each other.
It is preferable that a spacing between the grooves is greater than a width of each of the grooves.
It is preferable that a cross section orthogonal to the first direction in the contact region intersects one or two of the grooves.
It is preferable that the plurality of grooves extends in a direction sloping at an angle of 30 degrees or more and 60 degrees or less with respect to the first direction.
It is preferable that the contact region includes a portion in which any of the grooves is not formed in an end closest to an inlet of the body into which the mating terminal is inserted.
It is preferable that a length of the portion in which any of the grooves is not formed in the end in the first direction is not less than the width of each of the grooves.
It is preferable to further include a slope that is connected to the end in the contact region, guides the mating terminal to the contact region, and slopes with respect to a plane on which the contact region is formed.
It is preferable that: the contact region includes a first contact region and a second contact region into which the contact region is divided by a virtual line extending in the first direction;
a plurality of first grooves extending in the second direction is formed on a surface of the first contact region; and
a plurality of second grooves, formed to be line-symmetric, across the virtual line as a symmetry axis, with respect to the plurality of first grooves formed on the first contact region, is formed on the second contact region.
It is preferable that at least one of the mating terminal or the contact region includes a conductive coating layer.
In accordance with the present disclosure, the plurality of grooves that extends in the second direction intersecting the first direction in which the mating terminal is inserted is formed on the contact region. Therefore, the terminal into which the mating terminal can be inserted with relatively low force can be provided.
A more complete understanding of this application can be obtained when the following detailed description is considered in conjunction with the following drawings, in which:
A terminal according to an embodiment for carrying out the present disclosure will be described below with reference to the drawings.
The terminal 100 according to the present embodiment includes a body 10 into which a mating terminal 200 is inserted, and an elastic contact plate 20, as illustrated in
For facilitating understanding, the orthogonal coordinate system in which a direction in which the mating terminal 200 is inserted into the terminal 100 is the x-direction, a direction in which the elastic contact plate 20 presses the mating terminal 200 is the z-direction, and a direction perpendicular to the x-direction and the z-direction is the y-direction is set, and reference to the orthogonal coordinate system is made as appropriate.
As illustrated in
As illustrated in
The coating fixer 11 presses an end of the insulated coated portion of an electric wire by swaging, and protects connection between the conductor swager 12 and a core wire from pull-out force. The conductor swager 12 is press-fitted and electrically connected to the conductive core wire of the electric wire by swaging.
The elastic contact plate 20 is arranged in the interior of the body 10, and presses the mating terminal 200 against the contact region 30. The elastic contact plate 20 includes an arch-shaped plate spring arranged along the longitudinal direction (x-axis direction) of the body 10. The elastic contact plate 20 includes: an arch-shaped plate spring portion 21; and ears 22 illustrated in
The contact region 30 is a portion that is formed on the inner wall of the body 10, and comes into contact with the mating terminal 200. As illustrated in
The groove-formed region 33 refers to a region in which the grooves 31 intersect a cross section orthogonal to the x-direction, and is specifically a region between an end 31a of the groove 31 closest to the inlet 16 of the body 10 and an end 31b of the groove 31 farthest from the inlet 16 in the x-direction. The groove-unformed region 34 refers to a portion in which any of the grooves 31 does not intersect a cross section orthogonal to the x-direction, and is specifically a region between the end 31a of the groove 31 closest to the inlet 16 of the body 10 and an edge 35 closest to the inlet 16 of the body 10 in the contact region 30. The narrow-angle θ1 between the x-direction and the direction dl in which the plurality of grooves 31 extends is 45 degrees, whereby an optional cross section, illustrated in
In the x-direction, the length L2 of the groove-unformed region 34 in the end is not less than the width W3 of each of the grooves 31 (L2≥W3). The contact region 30 is a flatly formed portion as illustrated in
A method of inserting the mating terminal 200 into the terminal 100 will now be described.
First, an operator inserts a leading end 210 of the mating terminal 200 from the inlet 16 of the terminal 100, as illustrated in
When the leading end 210 of the mating terminal 200 is inserted from the inlet 16 of the terminal 100, the leading end 210 comes into contact with the slope 32, as illustrated in
Further, when the leading end 210 of the mating terminal 200 is inserted into the terminal 100, the leading end 210 of the mating terminal 200 is guided to the groove-unformed region 34 in the contact region 30, as illustrated in
Further, when the mating terminal 200 is inserted into the terminal 100, the leading end 210 of the mating terminal 200 is guided to the groove-formed region 33 in the contact region 30, as illustrated in
Further, when the mating terminal 200 is inserted into the terminal 100, the mating terminal 200 is connected to the terminal 100.
As described above, in the terminal 100 of the present embodiment, the plurality of grooves 31 is formed on the contact region 30, whereby the mating terminal 200 can be inserted with relatively low force. The force with which the mating terminal 200 is inserted into terminal 100 is caused by frictional force between the contact region 30 and the mating terminal 200. Frictional force is expressed by the sum of adhesion friction, friction caused by digging, and an elastic hysteresis loss. When tin layers are formed as the coating layers on the surfaces of the terminal 100 and the mating terminal 200, the tin layers come into contact with each other while the mating terminal 200 is inserted into the terminal 100, true contact surfaces (fine contact surfaces that actually come into contact with each other) adhere to each other, and a portion in which the tin layers adhered to each other is then going to be separated from the terminal 100 or the mating terminal 200. Then, when the adhered portion is dislocated from the terminal 100 or the mating terminal 200 while the tin layers come into contact with each other, a worn powder is formed. Then, the worn powder digs another tin layer due to insertion of the mating terminal 200, whereby friction is caused by the digging. Moreover, the same also applies when tin alloy layers are formed as the coating layers. In the terminal 100 of the present embodiment, the formation of the plurality of grooves 31 in the contact region 30 can prevent a worn powder of the conductive coating layer from dropping in (adhering to) the grooves 31 and can prevent the worn powder from gathering between the contact region 30 and the mating terminal 200. Accordingly, in the terminal 100 according to the present embodiment, friction caused by digging can be reduced, and force with which insertion is performed can be reduced. Moreover, gathering of a worn powder of the conductive coating layer in the grooves 31 between the terminal 100 and the mating terminal 200 due to dropping of the worn powder is prevented, whereby the terminal 100 and the mating terminal 200 can directly come into contact with each other, and contact resistance can be reduced.
Accordingly, in the terminal 100 of the present embodiment, a relative reduction in force with which the mating terminal 200 is inserted enables the number of poles in one connector to be increased to enable the number of connectors to be reduced. An increase in the number of poles, caused by an increase in the number of electric wiring lines, and downsizing of electronic components, demanded in connectors due to driven digitalization in automobiles, can be achieved. Moreover, a lever-type connector can be replaced with a usual connector without a lever depending on the number of poles, and therefore, the connector can be downsized. Moreover, contribution to a reduction in cost due to a reduction in the number of components can also be achieved.
Moreover, the contact region 30 has a structure in which a cross section, illustrated in
Moreover, the terminal 100 includes the slope 32, whereby the leading end 210 of the mating terminal 200 comes into contact with the slope 32 to thereby easily guide the leading end 210 of the mating terminal 200 to the contact region 30. Moreover, the formation of the groove-unformed region 34 in the contact region 30 inhibits the conductive coating layer of the contact region 30 or the mating terminal 200 from being cut by the grooves 31, and prevents a worn powder including the shavings of the coating layer from being generated. As a result, the terminal 100 enables the mating terminal 200 to be inserted with relatively low force.
(Alternative Examples) In the embodiment described above, an example is described in which the narrow-angle θ1 between the x-direction and the direction dl in which each of the plurality of grooves 31 formed on the contact region 30 extends is 45 degrees. The plurality of grooves 31 formed on the contact region 30 preferably extends in a direction intersecting the x-direction in which the mating terminal 200 is inserted. For example, with regard to the plurality of grooves 31, a plurality of grooves 31 that extends in a direction d2 intersecting the x-direction, in which a mating terminal 200 is inserted, at a narrow-angle θ2 of 60 degrees may be formed, as illustrated in
As illustrated in
In the embodiment described above, an example is described in which the conductive coating layer includes a tin layer or a tin alloy layer. The coating layer is preferably used for, for example, decreasing contact resistance between the contact region 30 and the mating terminal 200. The coating layer may be a thin film layer of silver, silver alloy, gold, gold alloy, or the like.
In the embodiment described above, an example is described in which the elastic contact plate 20 includes an arch-shaped plate spring arranged along the longitudinal direction of the body 10. The elastic contact plate 20 can preferably press the mating terminal 200 against the contact region 30, and may be formed of a metal plate connected to the body 10.
The foregoing describes some example embodiments for explanatory purposes. Although the foregoing discussion has presented specific embodiments, persons skilled in the art will recognize that changes may be made in form and detail without departing from the broader spirit and scope of the invention. Accordingly, the specification and drawings are to be regarded in an illustrative rather than a restrictive sense. This detailed description, therefore, is not to be taken in a limiting sense, and the scope of the invention is defined only by the included claims, along with the full range of equivalents to which such claims are entitled.
The present disclosure is used for electrically connecting an electronic circuit including an electronic circuit for automobile use.
Number | Date | Country | Kind |
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2020-170909 | Oct 2020 | JP | national |