This application claims the priority of Japan patent application serial no. 2018-016577, filed on Feb. 1, 2018. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
The disclosure relates to a material tester executing a material test by applying a test force to a test subject.
In order to evaluate the characteristics of materials, various material tests according to types and properties of materials are performed. A material tester executing a material test includes a load mechanism that applies a test force to a test piece that is a testing target and a force detector that is used for detecting a force applied to the test piece in the execution (see Patent Document 1). In addition, in a material tester applying a high-speed tensile load to a test piece, a displacement (expansion) of the test piece is measured by an extensometer of a contact type or the like mounted on the test piece. Then, the signals of the force detector and the extensometer are input to a control device, and are displayed on a display device as a test force and displacement according to calculation based on the signals executed by the control device (refer to Patent Document 2).
[Patent Document 1] Japanese Laid-Open No. 2004-333221
[Patent Document 2] PCT Publication No. WO2008/081505
A test force or a displacement of a test piece displayed on a display device, as described in Patent Document 2, is determined through calculation executed by the control device. In the calculation executed by the control device, a filtering process of eliminating noise from raw data is included, and data after the filtering process is displayed in data display of a conventional display device. For this reason, a user cannot determine whether or not settings for a filter used for the filtering process are appropriate or the like at a glance.
Particularly, in a high-speed tension test for a plastic material, a test time is short, and sampling at short time intervals is necessary when data is collected. Accordingly, a large amount of noise tends to be detected. Sometimes, it is found that noise according to a natural vibration of a system including a tester main body and a jig such as a chuck gripping a test piece is added to the noise. Conventionally, while a peak on an approximation curve after a filtering process is automatically detected and is registered as a maximum test force point, there are cases in which settings for a filter are inappropriate, and a detection position of a maximum test force point is shifted from the position of a test force peak of raw data between before and after the filtering process. Also, depending on the filter, the gradient according to the measurement values may become unclear. Conventionally, in display of test results, since a display device displays only the data after the filtering process, the user may not be able to recognize such a deviation of the detection position of the maximum test force point or a change in the gradient. Thus, even if the numerical values in an evaluation of material characteristics such as an elastic modulus, which is determined using the data after the filtering process through further calculation, are not sufficiently reliable, a problem arises in that a user may not notice this.
According to a first aspect of the disclosure, there is provided a material tester including: a control device that processes a signal detected by a physical quantity detector in a material test in which a test force is applied to a test subject by driving a load mechanism; and a display device that displays a test result. The control device includes: a filtering processing part that eliminates noise from raw data acquired by digitalizing an input signal from the physical quantity detector; a filter setting part that sets a filtering condition applied to the raw data in the filtering processing part; and a display control part that displays the raw data and processed data, for which the filtering process has been performed by the filtering processing part, at the same scale and in different forms on the display device in an overlapping manner.
The disclosure provides a material tester capable of presenting information enabling a user to easily determine whether or not filtering conditions are appropriate.
According to a second aspect of the disclosure, in the material tester according to the first aspect of the disclosure, the display control part displays the raw data based on different input signals from a plurality of physical quantity detectors and the processed data on the display device at the same scale and in different forms in an overlapping manner for each of the physical quantities.
According to a third aspect of the disclosure, in the material tester according to the first aspect of the disclosure, the display control part displays a plurality of pieces of data processed using different filtering conditions on the display device at the same scale and in different forms in an overlapping manner.
According to a fourth aspect of the disclosure, in the material tester according to any one of the first aspect to the third aspect of the disclosures, the different forms are representations using different hues, different brightnesses, different saturations or different types of line.
According to a fifth aspect of the disclosure, in the material tester according to any one of the first aspect to the fourth aspect of the disclosures, the physical quantity detector is a force detector detecting a test force applied to the test subject and/or a displacement meter detecting a displacement occurring in the test subject.
According to a sixth aspect of the disclosure, in the material tester according to any one of the first aspect to the fifth aspect of the disclosures, the control device includes a focus point detecting part that detects a focus point from the processed data, and the display control part displays the focus point on the display device.
According to a seventh aspect of the disclosure, in the material tester according to the sixth aspect of the disclosure, the control device includes a focus point changing part that changes a position of the focus point detected by the focus point detecting part.
According to the first aspect to the seventh aspect of the disclosures, the control device displays the raw data and the processed data, for which the filtering process has been performed, at the same scale and in different forms on the display device in an overlapping manner, and accordingly, a user can acquire information used for easily determining whether or not the filtering condition is appropriate from the data display of the test result.
According to the second aspect of the disclosure, the control device executes display control for displaying the raw data based on different input signals from a plurality of physical quantity detectors and the processed data on the display device at the same scale and in different forms in an overlapping manner for each of the physical quantities, whereby a user can recognize changes in the different physical quantities at a glance.
According to the third aspect of the disclosure described, the control device executes display control for displaying a plurality of pieces of data processed using different filtering conditions on the display device at the same scale and in different forms in an overlapping manner, whereby a user can determine an appropriate filtering condition while comparing data for which different processes have been performed.
According to the fourth aspect of the disclosure described, display is performed in which in the raw data and the processed data for which the filtering process has been performed, each piece of data based on input signals from different physical quantity detectors, and a plurality of pieces of data processed using different filtering conditions are represented using different types of line, whereby a user can easily identify each piece of data on the screen.
According to the sixth aspect of the disclosure described, the control device includes a focus point detecting part, and the focus point detecting parts executes display control for displaying focus points such as a starting point, a maximum point, and a breaking point on the processed data detected by the focus point detecting part on the display device, whereby a user can easily acquire a positional deviation of the focus point of the processed data from the raw data.
According to the seventh aspect of the disclosure described, the control device includes a focus point changing part, and a position of the focus point, which has been detected by the focus point detecting part, on the processed data can be changed, whereby a user can reset the focus point to a position acquired by taking the values of the raw data into account, and the reliability of evaluation values of material characteristics calculated using the focus point can be improved.
Hereinafter, embodiments of the disclosure will be described with reference to the drawings.
This material tester executes a high-speed tension test of rapidly applying a shocking tensile force to a test piece TP and includes a tester main body 10 and a control device 40. The tester main body 10 includes a table 11, one pair of support posts 12 erected on the table 11, a cross yoke 13 stretched over the one pair of support posts 12, and a hydraulic cylinder 31 fixed to the cross yoke 13.
The hydraulic cylinder 31 is connected to a hydraulic power source (not illustrated in the drawing) disposed inside the table 11 through a servo valve 34 and operates in accordance with a hydraulic oil supplied from the hydraulic power source. An upper chuck 21 is connected to a piston rod 32 of the hydraulic cylinder 31 through a run-up jig 25 and a joint 26. Meanwhile, a lower chuck 22 is connected to the table 11 through a load cell 27 that is a force detector. In this way, this tester main body 10 has a configuration for executing a high-speed tension test for rapidly separating one pair of chucks, which grip both end portions of the test piece TP, away from each other by disposing a run-up section in a pulling direction using the run-up jig 25 and lifting a piston rod 32 at a high speed of 0.1 to 20 m/s. A displacement (stroke) of a load mechanism at the time of execution of a high-speed tension test, in other words, a moving amount of the piston rod 32 is detected by a stroke sensor 33, and a test force at that time is detected by the load cell 27.
In addition, an extensometer 35, which is a displacement system detecting a displacement occurring in the test piece TP, is disposed on the test piece TP. The extensometer 35 is directly attached to a test piece TP for measuring the expansion of the test piece TP and, for example, has a structure as disclosed in Japanese Unexamined Patent Application Publication No. 2006-10409. In other words, fixing tools respectively fixed to marked lines at two positions set in the test piece TP, a pipe formed from a conductor fixed to one fixing tool, and a coil inserted into the inside of a pipe fixed to the other fixing tool to be movable are included, and a change in inductance of a coil based on a change in the amount of insertion of the coil with respect to the pipe is detected, and an expansion of the test piece TP between the marked lines is measured. In addition, the displacement system may be the stroke sensor 33 or a non-contact type extensometer such as a high-speed video camera.
The control device 40 is composed of a main body control device 41 used for controlling the operation of the tester main body 10 and a personal computer 42. The main body control device 41 includes a memory 43 that stores a program, an arithmetic operation device 45 such as a micro processing unit (MPU) that executes various arithmetic operations, and a communication part 46 that communicates with the personal computer 42. The memory 43, the arithmetic operation device 45, and the communication part 46 are interconnected through a bus 49. In addition, the main body control device 41 includes a test control part 44 as a functional component. The test control part 44 is stored in the memory 43 as a test control program. In a case in which a high-speed tension test is executed, by executing the test control program, a control signal is supplied to the servo valve 34, and the hydraulic cylinder 31 operates. In the main body control device 41, signal input/output parts respectively corresponding to physical quantity detectors such as the load cell 27, the extensometer 35, and the like are disposed, and an output signal of the stroke sensor 33, an output signal of the load cell 27, and an output signal of the extensometer 35 are digitalized and are taken in by the main body control device 41 at predetermined time intervals.
The personal computer 42 includes a ROM that stores a data analysis program, a memory 53 formed by a RAM that loads a program and temporarily stores data at the time of execution of a program and the like, an arithmetic operation device 55 such as a central processing unit (CPU) executing various arithmetic operations, a communication part 56 that communicates with an externally-connected device such as the main body control device 41, a storage device 57 that stores data, a display device 51 on which a test result is displayed, and an input device 52 that is used for inputting test conditions. A program realizing a function by operating the arithmetic operation device 55 is stored in the memory 53. In addition, the storage device 57 is a storage part that stores certain time series data that is raw data of a test force input from the load cell 27 or the like and is configured by a large-capacity storage device such as a hard disk drive (HDD). The memory 53, the arithmetic operation device 55, the communication part 56, the storage device 57, the display device 51, and the input device 52 are interconnected through a bus 59.
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In this embodiment, a focus point detecting part 63 is included as a functional block stored as a program in the memory 53. The focus point detecting part 63 determines focus points focused upon in an evaluation of the strength of a material such as a starting point, a maximum test force point, a breaking point, and other inflection points from data after the filtering process through automatic calculation. In other words, the specifying of focus points is realized by the arithmetic operation device 55 executing a program read from the focus point detecting part 63 of the memory 53. The specified focus points are automatically assigned in a graph of the data after the filtering process displayed on the display device 51 in accordance with an operation of the display control part 65.
The display of a test result on the display device 51 when a high-speed tension test is executed using a material tester having such a configuration will be described.
The raw data that is input from the main body control device 41 to the personal computer 42 through the communication part 46 or 56 and is digitalized is stored in the storage device 57 as a data array in time. Then, the filtering process is performed by the filtering processing part 61 for the raw data, and the processed data after the filtering process is also stored in the storage device 57 as a data array in time. The raw data and the processes data after the filtering process are displayed on the display device 51 in a graph form selected by a user such as a graph representing a test force with elapse of time or a load-displacement curve in accordance with an operation of the display control part 65.
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In addition, in the embodiment described above, although the change of the position of the maximum test force point that is a focus point in a test result of the high-speed tension test has been described, the starting point or the breaking point may be changed to a user's desired position. Accordingly, the user can reset a focus point to a position acquired by taking the value of the raw data into account, and the reliability of evaluation values of material characteristics calculated using focus points can be improved.
In the embodiment described above, although a high-speed tension test has been described, in a high-speed compression test in which a compressed load is applied to a test body such as concrete, a punching test, or the like, the disclosure can be applied so that a user can check at a glance whether or not a filtering process is appropriately performed or whether or not detection of a focus point is appropriate.
It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed embodiments without departing from the scope or spirit of the disclosure. In view of the foregoing, it is intended that the disclosure covers modifications and variations provided that they fall within the scope of the following claims and their equivalents.
Number | Date | Country | Kind |
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2018-016577 | Feb 2018 | JP | national |