1. Technical Field
This invention relates to a testing apparatus for off-load and on-load unhooking simulation of the release device of a closed lifeboat, particularly to one installation for carrying out unhooking simulation in a lifeboat drill as so to enhance the safety of operators.
2. Description of the Prior Art
In view of the sinking accident of the Titanic passenger liner in 1912, which caused serious casualties, the International Maritime Organization (IMO) has paid much attention to the completion and maintenance of a ship's lifesaving equipment, and the International Convention for the Safety of Life at Sea (SOLAS) and the International Life-Saving Appliance Code (LSA) have prescribed that all the international voyage ships must be equipped with lifeboats and large merchant ships, passenger liners and ferry boats must periodically carry out operation drill of lifeboats and further prescribed that under what condition, it is necessary to carry out lifesaving drill when the ship's personnel is changed. The lifesaving system of a ship is the last line of defense of life safety at sea, having important function of rescuing a ship's personnel in case of emergency, and lifeboats are statutory lifesaving equipment of a ship and safety of the ship's lifeboats is worthy of attention whether during shipwreck or during lifesaving drill in normal times. Accidents happened endlessly all over the world during lifeboat drills, and the most of the accidents frequently happened during the lifeboat's launching which always caused serious casualties.
The Maritime Safety Committee of the International Maritime Organization prescribed on the paragraph “MSC 82/24 4.4.18.2.2” that a lifeboat must be able to off-load and on-load release hooks, and on-load release hooks must be able to bear 1.1 times of gross weight. On the paragraph “MSC 82/24 4.4.18.8” further prescribed that the strength of a lifeboat's on-load unhook must be able to bear 6 times of gross weight, and the suspending equipment used for maintenance and service of the unhook must have capacity of carrying the gross weight plus 1000 kgs. Conventional suspending equipment 1 employed for simulating hooks release of a lifeboat, as shown on
The illegal facts and the misgivings of safety of the conventional suspending equipment of a lifeboat are described as follows:
1. The carrying capacity of the suspending equipment is evidently deficient and safety coefficient is too low.
2. In a whole course, the suspending equipment needs to be operated in the high altitude with high risk.
3. The conventional suspending equipment is operated manually and independently at one side so the lifeboat cannot be suspended safely in horizontal mode, always making the bow and the stern of a lifeboat in different lifting height.
4. In operation, the conventional suspending equipment has no indicating function of lifting height and lifting load; therefore a lifeboat is frequently lifted excessively or forcefully and improperly pulled to cause damage.
5. The conventional suspending equipment is extremely heavy so it is hard to be fastened with the davit arm and the lifeboat and, being not exclusive tools, the conventional suspending equipment causes worry in safety.
A lifeboat must surely be examined whether or not the equipment can be operated normally before launching drill; otherwise failures of unhooking or early release hooks may occur during launching drill. Therefore, how to ensure operators' safety during drills of the lifeboat and provide a safe environment or condition for launching drill is very important.
The objective of this invention is to offer a testing apparatus for off-load and on-load unhooking simulation of the release device of a closed lifeboat, able to solve the problem that a conventional suspending equipment of a lifeboat has illegal facts and misgivings of safety during carrying out lifeboat's unhooking drill.
The testing apparatus for off-load and on-load unhooking simulation of the release device of a closed lifeboat includes two mechanisms respectively provided with a housing having one end disposed with a hook base with a hook hole. The housing has an interior formed with a sliding groove, and two walls oppositely bored with a plurality of displacement indicating holes. Each mechanism has two sides formed with a first notch and a second notch and a wall bored with a through hole, and the first notch and the second notch have their upper portions and lower portions respectively formed with a fixed base, called a D fixed base, a C fixed base, a B fixed base, and an A fixed base. The D fixed base, the C fixed base, the B fixed base and the A fixed base are respectively bored with a cross insert groove, and the D fixed base has a wall formed with a fixing insert hole communicating with the cross insert groove of the D fixed base, with a fixing member secured in the fixing insert hole. The C fixed base has two mutually perpendicular walls respectively bored with a pin hole communicating with the cross insert groove, and one of the two mutually perpendicular pin holes is inserted therein with a secondary lifting anchor pin. The A fixed base also has two mutually perpendicular walls respectively formed with a pin hole communicating with the cross insert groove of the A fixed base, and one of the two mutually perpendicular pin holes has a primary anchor pin inserted therein. Two hydraulic jacks are respectively received in the housing of the two main mechanisms, and the plunger of each hydraulic jack is set thereon with a sliding carriage positioned in the sliding groove of the housing and having an upper end provided with a mark that corresponds with the displacement indicating hole on the wall of the housing, and the sliding carriage is pivotally installed therein with a wheel. The hydraulic jack has its oil pipe connector extending out of the through hole of the housing and is secured in the housing by a jack-fixing seat. Two suspension ring bases are respectively connected with the main mechanism by a chain, and each suspension ring base is pivotally installed with a wheel and bored with a hook hole. The chain has one end set to be a fixed end that is secured in the cross insert groove of the D fixed base by a fixing member on the main mechanism. The chain first passes around the wheel in the suspension ring base and then is orderly inserted through the cross insert groove of the C fixed base and the first notch of the main mechanism and through the cross insert groove of the B fixed base and then passes around the wheel in the sliding groove and is inserted through the cross insert groove of the A fixed base. The chain has another end extending out of the second notch at another side of the main mechanism and provided with a hoop. A pressure distribution module is disposed with two hydraulic oil pipes respectively connected with the oil pipe connector of the hydraulic jack in the two main mechanisms, having one side provided with a transfer valve. A manual hydraulic pump is connected with the pressure distribution module, and an air pressure buffer is connected with the transfer valve at one side of the pressure distribution module. A lifeboat's launching drill can be simulated by means of the testing apparatus for carrying out drill of off-load and on-load unhooking of the release device.
The two main mechanisms of the testing apparatus of this invention are respectively assembled on two davit arms, and the two suspension ring bases are respectively fastened on the bow and the stern of a lifeboat. A lifeboat can steadily and smoothly be suspended and lifted by the two main mechanisms and the two suspension ring bases.
The two main mechanisms of the testing apparatus of this invention are respectively assembled on the bow and the stern of a lifeboat, and the two suspension ring bases are respectively fastened on two davit arms, that is, the main mechanisms are reversed to be firmly clasped in the lifeboat, easy and labor-saving in assembly.
The secondary lifting anchor pin of the testing apparatus of this invention is connected to the housing by a rope and the primary lifting anchor pin is connected to the housing by another rope.
The housing of the testing apparatus of this invention is provided with a protective pad at one end facing the hook base and has two sides respectively mounted with a protective cover.
The manual hydraulic pump of the testing apparatus of this invention is provided with a hand-pressing lever, an output indicating gauge and a non-return valve switch.
The air pressure buffer of the testing apparatus of this invention is set with a pressure gauge, disposed with a piston and spring in the interior and bored with an air intake and an exhaust hole.
To sum up, this invention has the following advantages:
1. By the testing apparatus of this invention, a real unhooking of the release device of a lifeboat can be performed under safe circumstances in lifeboat's drills, able to enhance safety of the operators in the drills.
2. The testing apparatus of this invention is powerful in integral structural strength, light in weight and high in safety coefficient, able to lower the burden of personnel in maintenance and economize cost in repairs.
3. The hydraulic actuation mode of this invention can produce extremely great lifting force with little output of strength, safe and labor-saving in operation.
4. The main mechanisms of this invention can be reversed to be firmly fastened on a lifeboat and the suspension ring bases are fastened on the davit arm, letting the heavy components located at a lower side and the light components at an upper side and thus form a labor-saving mode. Thus, the testing apparatus of this invention can quickly and safely be hung between the lifeboat and the davit arms.
5. The pressure distribution module cooperating with the two main mechanisms can ensure a lifeboat to be suspended horizontally.
6. The strength output indicating gauge provided on the manual hydraulic pump enables operators to clearly observe the extent of output of lifting and analyze if there is any obstructer influencing the lifting work of the lifeboat by means of the known weight of the lifeboat, thus ensuring safety in operation and drill.
7. The displacement indicating holes provided on the main mechanism enable an operator to know and control the lifting height of the lifeboat so the operator can repeatedly operate the unhooking apparatus under safe conditions.
8. The plural fixed bases provided on the main mechanisms, the primary lifting anchor pin and the secondary lifting anchor pin can set a lifting height at each stage for the chain. In case of making errors or accidentally causing leakage of pressure in operation, the lifeboat can merely be lowered to reach a lifting height preset, able to ensure safety in operation and drill.
9. The air pressure buffer of this invention can mitigate the falling force of the lifeboat during on-load unhooking motions, able to prevent the lifeboat and the suspending equipment from being forcefully pulled when the lifeboat is unhooked to fall, achieving safety in operation and drill.
This invention will be better understood by referring to the accompanying drawings, wherein:
A preferred embodiment of a testing apparatus for off-load and on-load unhooking simulation of the release device of a closed lifeboat in the present invention, as shown in
Each main mechanism 2 is provided with a housing 20 having one end formed with a hook base 21 with a hook hole 22, and another end disposed with protecting pad 23, further having the interior formed with a sliding groove 24 and two walls respectively and oppositely bored with a plurality of displacement indicating holes 25. The housing 20 has two sides respectively formed with a notch (a first notch 26, a second notch 27), and one of two walls of the housing 20 is bored with a through hole 28 and two sides of the housing 20 are respectively mounted with a protective cover 29. Further, the first notch 26 and the second notch 27 at the two sides of the housing 20 have their upper and lower sides respectively provided with a fixed base (a D fixed base 30, a C fixed base 31, a B fixed base 32, an A fixed base 33), and the D fixed base 31, the C fixed base 31, the B fixed base 32 and the A fixed base 33 are respectively disposed with a crossed insert groove 300, 310, 320, 330, and the D fixed base 30 has a wall bored with a fixing insert hole 301 communicating with the cross insert groove 300 and having a fixing piece 302 positioned therein. The C fixed base 31 has two mutually perpendicular walls respectively bored with a pin hole 311 communicating with the cross insert groove 310, and one of the two pin holes 311 is inserted therein with a secondary lifting anchor pin 312 connected to the housing 20 by a rope 313. The A fixed base 33 has two mutually perpendicular walls respectively provided with a pin hole 331 communicating with the cross insert groove 330, and one of the two pin holes 331 is inserted therein with a primary lifting anchor pin 332 connected to the housing 20 by a rope 333.
The two hydraulic jacks 4 respectively assembled in the housings 20 of the two main mechanisms 2 have their plungers 40 respectively provided with a sliding carriage 41 positioned in the sliding groove 24 of the housing 20 and having an upper edge provided with a mark 42 that corresponds with one of the displacement indicating holes 25 in the wall of the housing 20, and when zeroed, the mark 42 is positioned corresponding with the first displacement indicating hole 25, and the sliding carriage 41 is pivotally provided with a wheel 43 in the interior. The hydraulic jacks 4 has an oil pipe connector 44 inserted out of the through hole 28 of the housing 20. Each hydraulic jack 4 is secured in the housing 20 by means of a jack-fixing seat 45.
Each suspension ring base 5 to be connected with the main mechanism 2 by a chain 50 is pivotally provided with a wheel 51 and a hooking hole 52. The chain 50 has one end set to be a fixed end 500 that is secured with the D fixed base 30 by the fixing piece 302 on the D fixed base 30 of the main mechanism 2. The chain 50 circuitously passes around the wheel 51 of the suspension ring base 5, and then is orderly inserted through the cross insert groove 310 of the C fixed base 31 and the first notch 26 of the housing 20 and through the crossed insert groove 320 of the B fixed base 32 and then passes around the wheel 43 of the sliding carriage 41 and goes through the cross insert groove 330 of the A fixed base 33 and finally extends out the second notch 27 at another side of the housing 20. The chain 50 has another end provided with a hoop 53.
The pressure distribution module 6 is provided with two hydraulic oil pipes 60 having their ends respectively connected to the oil pipe connector 44 of the hydraulic jack 4 of the main mechanism 2 and has one side disposed with a transfer valve 61.
The manual hydraulic pump 7 connected with the pressure distribution module 6 is provided with a hand pressing lever 70, a strength output indicating gauge 71 and a non-return valve switch 72.
The air pressure buffer 8 connected with the transfer valve 61 at one side of the pressure distribution module 6 is installed thereon with a pressure gauge 80, provided with a piston 81 and a spring 82 in the interior and bored with an air intake 83 and an exhaust hole 84.
In using, referring to
To simulate the on-load state of a lifeboat, referring to
Referring to
Referring to
While the preferred embodiment of the invention has been described above, it will be recognized and understood that various modifications may be made therein and the appended claims are intended to cover all such modifications that may fall within the spirit and scope of the invention.
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