This invention concerns improvements in and relating to testing, particularly, but not exclusively, medical devices such as artificial intervertebral discs.
Some testing devices for medical devices, such as implants exist, with a view to fatigue testing. However, those devices face problems in terms of the speed and/or accuracy and/or expense of testing.
According to a first aspect of the present invention we provide apparatus for testing an item, the apparatus including
According to a second aspect of the present invention we provide a method for testing an item, the method including
The testing may be to establish the item's performance in response to one or more combinations of compressive load and/or flexion/extension and/or lateral bending and/or axial rotation and/or shear.
Preferably the item is provided between the first and second structures under compression. Preferably the item is under compressive load in the first state and the second state, and more preferably all intermediate states between the first and second state. Preferably the item is under compressive load at all rotational positions of the first structure relative to the second.
Preferably the level of compressive load is different in the first state to the level in the second state. Preferably the level in the first state is different from the level at one or more intermediate states. Preferably the level in the second state is different from the level at one or more intermediate states. Preferably the level at the one or more intermediate states is of a level between that at the first state and at the second state.
The level of compressive load may be the same in the first state as the level in the second state and/or as in one or more intermediate states. Preferably the level of compressive load is the same during the transition from the first state through the one or more intermediate states to the second state and back to the first state.
The level of compressive load may vary sinusoidally, for instance during the transition from the first state through the one or more intermediate states to the second state and back to the first state.
The level of compressive load may vary through a cycle in a predetermined and/or controlled manner.
The level of compressive load may be varied between a first cycle and a second cycle. The first and second cycles may be separated by one or more cycles.
Preferably the variation in compressive load is cyclic. Preferably the cycle starts at the first state, passes through the second state and is completed by a return to the first state.
The cyclic variation in compressive load may be due, wholly or in part, to the cyclic variation in the length of a lever. Preferably the lever supports a mass. The mass may be changed between tests and/or parts of tests. Preferably the length of the lever is the horizontal distance between a vertical line from the centre of the mass and a vertical line extending from the centre of rotation of the first structure.
The compressive load may be, wholly or in part, controlled by an actuator. The actuator may engage with a part of the first structure. The actuator may extend between one part of the first structure and another part of the first structure. The part of the first structure may be a part of a lever. Preferably the length of the lever is the horizontal distance between a vertical line from the centre of the mass and a vertical line extending from the centre of rotation of the first structure. The actuator may extend between a part of the lever and the second link.
The actuator K can be in the form of a pneumatic, hydraulic or other applied force actuator. Preferably the provision of the compressive load is disconnected from the provision of the flexion motion and/or extension motion.
A lever may be included in the first structure. The lever may be or may be part of a link. A link may be included as a part of the first structure. The link may be formed by a first part and a second part. The first part may provide support location for a mass. The second part may be at 90° to the first part, and is preferably substantially vertically provided, at least in one state. The link may be connected to a pivot and is preferably connected to the pivot by the second part. The link may be connected to a first item mount.
The pivot may be formed between the link and a second link. The pivot is preferably part of the first structure. Preferably the second link is part of the first structure. The second link may be formed by a first part and a second part. The first part may provide receive the input from an actuator, preferably a separate actuator to the actuator for the compressive load. The second part may be at 90° to the first part, and is preferably substantially vertically provided, at least in one state. The second link may be connected to a pivot and is preferably connected to the pivot by the second part. The second link may be connected directly to the actuator, preferably a separate actuator to the actuator for the compressive load, or more preferably to a member. The member preferably provides drive from a single actuator, preferably a separate actuator to the actuator for the compressive load, to a plurality of units of the aforementioned type.
The first item mount is preferably part of the first structure. The first item mount may abut the item and/or have the item attached thereto. The first item mount may be provided with one or more removable wedges and/or spacers. The wedge(s) and/or spacer(s) may be used to vary the position of the item relative to the first structure and/or the second structure. The wedge(s) and/or spacer(s) may be used to accommodate different size items and/or different shaped items between the first and second structures. The wedge(s) and/or spacer(s) may be used to vary the Lordosis angle.
The item may be a medical device, particularly an implant. The item may particularly be an artificial and/or prosthetic intervertebral disc or part thereof. A range of different size and/or different shape discs or parts thereof may be tested.
The item may be deformed to a different orientation in the second state to the orientation in the first state. The different orientation may be due to a decrease in the separation of one part of the first structure item contacting portion and the second structure item contacting portion. The different orientation may be due to an increase in the separation of one part of the first structure item contacting portion and the second structure item contacting portion. The different orientation may be due to a decrease in the thickness of a part of the item. The different orientation may be due to an increase in the thickness of a part of the item. Both increases and decreases may occur for different parts.
Preferably the first structure item contacting portion defines a plane and/or the portion of the item contacting the first structure item contacting portion defines a plane. Preferably the second structure item contacting portion defines a further plane and/or the portion of the item contacting the first structure item contacting portion defines a further plane. Preferably the intersection of the plane and further plane define an angle. In one state, preferably the first state, this angle may be equal to the Lordosis angle. Preferably the angle is different in the first state to in the second state. Preferably the angle is greater in the second state. The angle may be zero (that is the planes do not meet) in the first state. Preferably at one or more intermediate states the angle has different intermediate values.
The item may be subjected to a different level of flexion and/or extension and/or forward bending in the first state to the second state. The level may be greater in the second state.
Preferably the variation in deformation and/or variation in angle and/or variation in flexion and/or extension and/or forward bending varies in a cyclic manner. Preferably the cycle starts at the first state, passes through the second state and is completed by a return to the first state.
Preferably the cycles of the compressive load and variation in deformation and/or variation in angle and/or variation in flexion and/or extension and/or forward bending coincide. Preferably coincidence between the cycles is provided due to the length of the lever for the compressive load varying in the same manner as the other variation and/or due to the actuator controlling compressive load varying in the same manner as the other variation.
Preferably the variation in deformation and/or variation in angle and/or variation in flexion and/or extension and/or forward bending is caused by the actuator, preferably a separate actuator to the actuator for the compressive load. Preferably it is caused by the downward movement of the second link and/or movement of the second link towards the second structure. Preferably it is caused by the end of the link which provides the pivot moving towards the second structure. Preferably it is caused by the end of the link which supports the mass moving away from the second structure. Preferably the end of the link which provides the pivot is closer to the second structure in the second state than in the first state. Preferably the end of the link which supports the mass is closer to the second structure in the first state than in the second state.
The variation in deformation and/or variation in angle and/or variation in flexion and/or extension and/or forward bending may arise due to movement
The transition from first state to second state may involve a rotation of greater than 0° to 45°, preferably greater than 0° to 25°. The actuator, preferably a separate actuator to the actuator for the compressive load, may drive the transition from first state to second state and/or second state to first state.
The second item contacting portion may be provided by a second item mount, preferably one that is part of the second structure. The second item mount may abut the item and/or have the item attached thereto. The second item mount may be provided with one or more removable wedges and/or spacers. The wedge(s) and/or spacer(s) may be used to vary the position of the item relative to the second structure and/or the first structure. The wedge(s) and/or spacer(s) may be used to accommodate different size items and/or different shaped items between the first and second structures. The wedge(s) and/or spacer(s) may be used to vary the Lordosis angle.
The second item mount may be slidable mounted relative to a supporting structure. The second item mount may be provided on a block which is slidable mounted relative to the supporting structure. The slidable mounting may be provided by ball bearings at the interface between the block and the support structure. The block may move in a linear manner, particularly during the transition from first state to second state. Preferably the block reciprocates.
A bearing may be provided to allow rotational movement of the second item mount. Preferably the bearing is provided between the block and the second item mount. Preferably the bearing allows rotational movement of the second item mount relative to the block. Preferably the axis of rotation is perpendicular to the axis of sliding of the block.
The second item mount may have a first position relative to the first item mount in the first state and a second position relative to the first item mount in the second state. Preferably the transition from first to second position involves lateral movement of the second item mount relative to the first item mount. Preferably the transition from first position to second position applies a shear load on the item.
Preferably the second item mount is connected to a further block. Preferably the further block is fixed relative to a support structure. The connection may be provided by an element, such as a bar. Preferably the connection with the further block guides the movement of the second item mount during the transition from first state to second state and/or second state to first state. Preferably the connection involves an engagement with a guide way on or in the further block. The guide way may take the form of a groove and/or channel and/or slot. Preferably the connection is free to slide within the guide way. Preferably the guide way is at an angle relative to the motion of the block and/or the axis of rotation of the first structure.
Preferably in the first state the connection is in a part of the guide way nearer the second item mount than the part it occupies in the second state. Preferably the connection occupies intermediate parts during the transition from first to second state.
Preferably the second item mount rotates during the transition from first to second state and/or during the transition from second to first state. Preferably the rotation of the second item mount applies an axial rotational load to the item. Preferably the rotation provides an axial rotational load at the same time as a variation in deformation and/or variation in angle and/or variation in flexion and/or extension and/or forward bending. The rotation of the second item mount and the rotation of the first structure relative to the first may occur at the same time, and preferably occurs at the same time and gives rise to lateral loading of the item and/or lateral bending.
Preferably the axial loading varies in a cyclic manner. Preferably the cycle starts at the first state, passes through the second state and is completed by a return to the first state.
Preferably the cycles of the axial loading and variation in deformation and/or variation in angle and/or variation in flexion and/or extension and/or forward bending coincide.
The apparatus and/or method may provide for adjustable levels of compressive load and/or flexion and/or axial load and/or lateral load and/or shear to be applied.
A plurality of pairs of first and second structure may be provided. Preferably all pairs are powered by a common actuator, preferably a separate actuator to the actuator for the compressive load. The same actuator may be used for the compressive load of a plurality of pairs of first and second structure. Different pairs may be used to test different size and/or shape items during a single test run.
Various embodiments of the invention will now be described, by way of example only, and with reference to the accompanying drawings in which:—
a is a schematic plan view of the lower structure of the test rig of
b is a schematic plan view in a state intermediate to those of
c is a schematic plan view of the lower structure of the test rig of
a, 6b, 6c and 6d provide views of a test rig according to the present invention; and
Artificial intervertebral discs are a large growth area in the medical industry. As part of the development of implants extensive fatigue testing is required. With fatigue testing required, but equipment for it not available, each organisation thus far has had to define its own testing methods and produce its own testing equipment. This makes comparison between sets of test results difficult. The approaches taken in such designs have also give rise to other problems or limitations on the testing.
The applicant has therefore sought to provide improved equipment and methods for fatigue testing. The result is a test rig which accurately provides the type and characteristics of the forces encountered in a spine. In the human spine there is a variable compressive force acting at all times. Additionally the main motions and loads that the spine undergoes are:
Flexion/Extension (forward bending),
Lateral Bending (bending to the side),
Axial Rotation (twisting) and
Shear (relative horizontal movements)
All of these are replicated by the applicant's test rig. A compressive load that mimics the physiological situations encountered is combined with a flexion/extension load and the option of a simultaneous coupled axial rotation load. In addition the coupling of the flexion/extension load with the axial rotation load will induce a simultaneous small lateral bending load. This is a substantial advance over existing test rigs which have been limited in the extent to which they truly test the type of fatigue of interest. Generally speaking, only two loads types are considered at a time. These are usually compression and one other. The manner in which the loads are considered may also not reflect the real world characteristics of such loads. For instance, the compression load may be applied simultaneously with the other load, and as a result the compression load pattern will not resemble the physiological pattern it is intended to replicate.
The test rig provided by the applicant's is also beneficial in being able to test many implants at once using a single test rig. This is a significant benefit as a substantial amount of testing needs to be performed on implants. Furthermore, many material used (such as polymers) must be tested at low frequencies such as 1 Hz and a typical fatigue test for an artificial disc must last for 10 million cycles. Some fatigue tests may take months to complete, therefore. To get through a suitable number of test samples in a given time period, some companies have relied upon a bank of fatigue test machines to increase their testing rates. The number of separate machines required makes such banks extremely expensive to provide. There may also be issues of the testing not being identical across the separate machines. The applicant has provided multiple testing on a single test rig, however, without taking the approach of providing multiple actuators on the test rig. Multiple actuators would be one potential solution to the problem. However, the result would be complex machinery that has a series of actuators to apply loads in each of the individual directions. Such systems would be expensive and would be difficult to programme, difficult to validate once programmed and difficult to apply to more than one test specimen at a time.
As well as testing multiple implants on a single test rig, therefore, the applicant has designed a test rig which does so using a single actuator.
These developments provide a highly attractive test rig which makes it possible for standardised testing methods and equipment to be used to compare different implants with one another. The developments also mean that international standards bodies are assisted in investigating the issue of test protocols and the test methods used to enact these protocols. Better testing will also give improvements in patient safety and the assurance level which can be provided to patients. The complex loading found in the spine makes testing requirements both difficult to predict and difficult to model.
Referring to
The drive for the movement arises from an actuator A which is connected to link B. The link B is in the form of a first part 2 and second part 4, provided at 90° to the first. The first and second parts are fixed in their orientation to one another. The first part extends in a generally horizontal direction and the second extends in a generally vertical direction. Movement of the actuator causes the link B to move downward, relative to the Figure, from the position of
A pivot C is provided. This is formed by the twin spaced spokes 6 of link B receiving into that space a single spoke 8 provided on the end of link D. A pin 10 passes through coaxial holes in the twin spokes of link B and spoke of link D to form the pivot C. The pivot C facilitates rotation of link D relative to link B during the transition from the first stage illustrated in
The link D is in the form of a first part 12 and second part 14, provided at 90° to the first. The first part extends in a generally horizontal direction and the second extends in a generally vertical direction. The first and second parts are fixed in their orientation to one another. The second part provides at its end the spoke which forms part of the pivot C. The first part has a substantial extent and at the end 16 distal to the second part provides a support location for mass I. The mass I can be varied as desired. During the transition from the first state of
The bottom of the link D is rigidly connected to an upper mount E. The upper mount E and lower mount F receive between them an implant G to be tested. The implant G may be attached to the upper mount E and lower mount F, for instance by the pins 18 shown in
The lower mount F is positioned on a block H which is capable of sliding motion relative to the support J below it due to ball bearings 20. As a consequence, both the lower mount F and block H are capable of reciprocating motion. During the transition from the first state of
It should also be noted that the lower mount F is connected to a block L rigidly attached to support M. The connection is provided by a bar J which is provided, at the end distal to mount F, with a cross bar. The cross bar is received within a groove K in the block L and is free to move within the constraints of that groove K. The groove K is angled with respect to the reciprocating motion of lower mount F and block H. As a result of this structure, the reciprocating motion imparted to lower mount F and block H by the rotation of link D and upper mount E causes the bar J to move relative to block L. However, this movement is constrained by the groove K and can only occur through the bar J deviating in its motion from the axis of the reciprocation of lower mount F and block H (fixed dotted line in
The variation in position can be seen in
Throughout the testing, the upper structure can of course be used to apply a compressive load of the desired level to the implant G. Significantly in the structure of the present invention, the effective leverage of the mass I changes as the position of the block H changes through sliding and this has the effect of oscillating the compressive load in a manner more representative of real world conditions.
A series of such units can be provided alongside one another, see
a illustrates a side view of a test rig according to the invention, once again in the first state.
In the alternative embodiment of
During the transition from the first state to the second state, of the type illustrated above in
By using an actuator K instead of a mass, it is possible to vary the compressive load more readily and/or to vary the compressive load in more complex manners. The actuator K can be in the form of a pneumatic, hydraulic or other applied force actuator. This arrangement allows the disconnection of the compressive load provision from the flexion and extension motions. The actuator K thus rends the compression as a totally independent variable. The actuator K can be used to apply different compressive loads, for instance at different times during the testing. The actuator K can also be used to provide more complex compressive load patterns than a simple mass I. For instance, a constant compressive load can be applied throughout a cycle of the jig's movement. Sinusoidal or other load patterns can equally well be applied through appropriate control of the actuator K.
In summary, these designs of test rig can solve the problems in the time taken for each test, the accurate application of all the combined loads and the provision of a compression load which behaves consistently with quite differently to the normal physiological loads. The invention has the advantages of:—
Various sized discs can be accommodated through the use of spacers or smaller fixtures to keep all discs with the same lordosis angle relative to each other.
Number | Date | Country | Kind |
---|---|---|---|
0418421.4 | Aug 2004 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB05/03082 | 8/4/2005 | WO | 2/20/2007 |