Embodiments of the present disclosure generally relate to the field of plastic bottles and preforms. More specifically, embodiments of the disclosure relate to an apparatus and methods for a container closure that includes a tether configured to keep the closure coupled with a plastic container after the closure has been unsealed to access contents within the container.
Plastic containers have been used as a replacement for glass or metal containers in the packaging of beverages for several decades. The most common plastic used in making beverage containers today is polyethylene terephthalate (PET). Containers made of PET are transparent, thin walled, and have the ability to maintain their shape by withstanding the force exerted on the walls of the container by their contents. PET resins are also reasonably priced and easy to process. PET bottles are generally made by a process that includes the blow-molding of plastic preforms which have been made by injection molding of the PET resin.
Advantages of plastic packaging include lighter weight and decreased breakage as compared to glass, and lower costs overall when taking both production and transportation into account. Although plastic packaging is lighter in weight than glass, there is still great interest in creating the lightest possible plastic packaging so as to maximize the cost savings in both transportation and manufacturing by making and using containers that contain less plastic.
A plastic container for storing liquid contents typically includes a base that extends up to a grip portion suitable for affixing a label, as well as providing a location for grasping the container. The grip portion generally transitions into a shoulder, which connects to a bell. The bell has a diameter that generally decreases as the bell extends upward from the shoulder to a neck and a finish. The finish is adapted to receive a closure, such as a bottle cap, to seal the contents within the interior of the plastic container.
In many instances, the closure includes a tamper evidence band that is disposed around the perimeter of the finish. The tamper evidence band generally remains positioned on the finish when an end-user loosens the closure to access the contents within the container. As such, the tamper evidence band and the finish cooperate to indicate to the end-user whether or not the closure has been previously loosened after being installed by the manufacturer.
Advantages of plastic containers include lighter weight and decreased breakage as compared to glass, and lower costs overall when taking both production and transportation into account. As such, there is a continuous interest in creating the lightest possible plastic container so as to maximize cost savings in both transportation and manufacturing by making and using containers that contain less plastic.
One difficulty that may be associated with closures typically installed onto plastic containers is that once the closure is removed from the container, the closure is separable from the container. This may result in the closure being misplaced or lost after being removed from the container, thus hindering resealing unfinished liquid contents within the container. In some instances, misplaced or lost closures may contribute to plastic waste littering the environment. As such, there is a desire to attach or tether closures to plastic containers so as to reduce the environmental impact of misplaced closures while maintaining the convenience and enjoyment often associated with drinking beverages by way of plastic containers. Embodiments disclosed herein provide container closures that include tethers configured to keep the closures coupled with plastic containers after the closures have been unsealed to access contents within the containers.
An apparatus and methods are provided for a container closure that includes a tether that keeps the closure coupled with a plastic container after the closure has been unsealed to access contents within the container. The container closure comprises a closure portion coupled to a tamper evidence band by a tether bridge. The closure portion is configured to threadably engage with a finish portion of the container and seal contents in an interior of the container. The tamper evidence band is adapted to remain engaged with the finish portion when the closure portion is removed from the finish portion. A multiplicity of thin connections between the tamper evidence band and the closure portion are configured to break apart when the closure portion is untightened from the finish portion. The tether bridge remains unbroken and is configured to allow the closure portion to be tilted away from the finish portion by an end-user.
In an exemplary embodiment, a closure for sealing contents within an interior of a container and remaining coupled with the container after being unsealed from the container comprises: a closure portion for threadably engaging with a finish portion of the container; a tamper evidence band for engaging with the finish portion; and a tether bridge for keeping the closure portion attached to the tamper evidence band.
In another exemplary embodiment, a multiplicity of thin connections attach the tamper evidence band to closure portion and are configured to break apart when the closure portion is untightened from the finish portion. In another exemplary embodiment, the tamper evidence band is configured to remain engaged with the finish portion when the closure portion is removed from the finish portion, thereby causing the thin connections to break apart and allow the closure portion to separate from the tamper evidence band. In another exemplary embodiment, the tether bridge is configured such that only the thin connections break apart during loosening of the closure portion. In another exemplary embodiment, the tether bridge is formed during injection-molding by allowing material comprising the closure to remain disposed between a pair of adjacent thin connections. In another exemplary embodiment, the tether bridge is formed after injection-molding by using a blade to create spaces between the thin connections and avoiding cutting at the location of the tether bridge.
In another exemplary embodiment, the tether bridge comprises a single piece of material that extends between the tamper evidence band and the closure portion. In another exemplary embodiment, the tether bridge comprises two or more portions of material joining the tamper evidence band and the closure portion. In another exemplary embodiment, the tether bridge is configured to keep the closure portion attached to the finish portion after the closure portion is unsealed from the finish portion. In another exemplary embodiment, the tether bridge is configured to flex while the closure portion is tilted with respect to the tamper evidence band. In another exemplary embodiment, the tether bridge comprises a relatively thick portion of plastic that is configured to resist breaking during tilting the closure portion away from the finish portion.
In an exemplary embodiment, a method for a closure to seal contents within an interior of a container and remain coupled with the container after being unsealed from the container comprises: configuring a closure portion for threadably engaging with a finish portion of the container; configuring a tamper evidence band for engaging with the finish portion; and joining the closure portion and the tamper evidence band by way of a tether bridge.
In another exemplary embodiment, joining includes configuring the tether bridge to keep the closure portion attached to the finish portion after the closure portion is unsealed from the finish portion. In another exemplary embodiment, joining includes configuring the tether bridge to flex when the closure portion is tilted with respect to the tamper evidence band. In another exemplary embodiment, joining includes extending a single piece of material comprising the tether bridge between the tamper evidence band and the closure portion. In another exemplary embodiment, joining includes coupling the tamper evidence band and the closure portion by way of two or more portions of material comprising the tether bridge. In another exemplary embodiment, joining includes coupling the closure portion and the tamper evidence band by way of a multiplicity of thin connections configured to break apart when the closure portion is untightened from the finish portion. In another exemplary embodiment, joining includes configuring the tether bridge such that only the thin connections break apart during loosening of the closure portion. In another exemplary embodiment, configuring the tether bridge includes injection-molding such that material comprising the closure fills one or more spaces between adjacent thin connections.
In an exemplary embodiment, a method for a closure comprises: loosening a closure portion threaded onto a finish portion of the container; breaking a multiplicity of thin connections disposed between the closure portion and a tamper evidence band engaged with the finish portion; and bending a tether bridge disposed between the closure portion and a tamper evidence band by tilting the closure portion away from the finish portion.
These and other features of the concepts provided herein may be better understood with reference to the drawings, description, and appended claims.
The drawings refer to embodiments of the present disclosure in which:
While the present disclosure is subject to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and will herein be described in detail. The invention should be understood to not be limited to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present disclosure. It will be apparent, however, to one of ordinary skill in the art that the invention disclosed herein may be practiced without these specific details. In other instances, specific numeric references such as “first bottle,” may be made. However, the specific numeric reference should not be interpreted as a literal sequential order but rather interpreted that the “first bottle” is different than a “second bottle.” Thus, the specific details set forth are merely exemplary. The specific details may be varied from and still be contemplated to be within the spirit and scope of the present disclosure. The term “coupled” is defined as meaning connected either directly to the component or indirectly to the component through another component. Further, as used herein, the terms “about,” “approximately,” or “substantially” for any numerical values or ranges indicate a suitable dimensional tolerance that allows the part or collection of components to function for its intended purpose as described herein.
In general, there is a desire to attach or tether closures to plastic containers so as to reduce the environmental impact of misplaced closures while maintaining the convenience and enjoyment often associated with drinking beverages by way of plastic containers. One difficulty typically associated with closures installed onto plastic containers is that once the closure is removed from the container, the closure may be misplaced or lost. Lost closures hinder resealing unfinished liquid contents within containers and may contribute to plastic waste littering the environment. Embodiments disclosed herein provide container closures that include tethers configured to keep the closures coupled with plastic containers after the closures have been unsealed to access contents within the containers.
In the embodiment illustrated in
As shown in
As further shown in
The preform 160 includes a finish portion 164 and a body portion 168, formed monolithically (i.e., as a single, or unitary, structure). Advantageously, the monolithic arrangement of the preform 160, when blow-molded into a bottle, provides greater dimensional stability and improved physical properties in comparison to a preform constructed of separate neck and body portions that are bonded together.
The finish portion 164 begins at an opening 172 to an interior of the preform 160 and extends to and includes a tamper evidence ledge 176. The finish portion 164 is further characterized by the presence of one or more threads 180 configured to provide a means to fasten the closure 144 (see
With continuing reference to
In some embodiments, a plurality of gaps (not shown) may be disposed in the threads 180 and positioned uniformly around the perimeter of the finish portion 164. Preferably, the gaps of adjacent threads 180 are vertically aligned so as to form channels extending longitudinally along the finish portion 164. The channels advantageously operate to relieve pressure within the container 100 when the closure 144 is loosened. As will be appreciated, the channels may provide a direct route for gases escaping the interior of the container 100, rather than the gases being forced to travel around the finish portion 164 between adjacent threads 180.
The body portion 168 includes a neck portion 192 that extends to a tapered portion 196 of the body portion 168. The tapered portion 196 comprises a smooth transition from a diameter of the neck portion 192 to a relatively smaller diameter of a cylindrical portion 200 of the preform 160. The cylindrical portion 200 is a generally elongate member that culminates in an end cap 204. In some embodiments the body portion 168 may be generally cylindrical, and the end cap 204 may be conical or frustoconical and may also be hemispherical, and the very terminus of the end cap 204 may be flattened or rounded.
In some embodiments, a wall thickness of the cylindrical portion 200 may be substantially uniform throughout the cylindrical portion 200 and the end cap 204. A wall thickness of the tapered portion 196, however, generally decreases from the wall thickness of the cylindrical portion 200 to a relatively thinner wall thickness of the neck portion 192. As will be appreciated, the wall thickness of the cylindrical portion 200 is relatively greater than the wall thickness of the neck portion 192 so as to provide a wall thickness at the desired dimensions of a finished product after the preform 160 is blow-molded into the shape and size of a bottle. As such, the wall thickness throughout most of the body portion 168 will depend upon the overall size of the preform 160 and the wall thickness and overall size of the resulting container.
With continuing reference to
Disposed between the tamper evidence ledge 176 and the threads 180 is a handling valley 240 that extends circumferentially around the finish portion 164. The handling valley 240 comprises a portion of the finish portion 164 that has a wall thickness and a diameter that are substantially similar to the wall thickness and diameter of the neck portion 192, below the tamper evidence ledge 176. As such, the handling valley 240 and the neck portion 192 advantageously enable gripping fingers to engage with and support the container 100 during air-conveying the container 100 along a manufacturing assembly. For example, a first pair of gripping fingers can extend into the handling valley 240 to support the container 100 at a first station of a manufacturing line. Then, upon being conveyed to a second station, a second pair of gripping fingers can extend around the neck portion 192, below the tamper evidence ledge 176, while the first pair of gripping fingers are removed from the handling valley 240. Similarly, upon arriving at a third station, a third pair of gripping fingers can engage with the handling valley 240 while the second pair of gripping fingers are removed from the neck portion 192. Thus, the container 100 can be transported along the manufacturing line by alternatingly engaging gripping fingers with the handling valley 240 and the neck portion 192.
As will be appreciated, the handling valley 240 provides a separation between the tamper evidence ledge 176 and the threads 180 suitable for receiving the pair of gripping fingers, as described above. In general, the separation must be large enough to allow the gripping fingers to easily pass between the tamper evidence ledge 176 and the threads 180. As such, any of various separations, greater than the width of the gripping fingers, may be disposed between the tamper evidence ledge 176 and the threads 180, without limitation and without deviating beyond the scope of the present disclosure.
As described herein, once the preform 160 has been blow-molded to form the container 100 and then the container 100 has been filled with liquid contents, the closure 144 is installed onto the finish portion 164, by way of suitable equipment, to seal the contents in the interior of the container 100. In general, the threads 180 disposed around the finish portion 164 are engaged with similar threads comprising the closure 144 and then the closure 144 is rotated in a clockwise direction to advance the closure 144 toward the tamper evidence ledge 176. The closure 144 preferably is tightened until the tamper evidence band 148 is pushed over the tamper evidence ledge 176 and a plug seal comprising the closure 144 extends into the opening 172 of the finish portion 164, thereby sealing the liquid contents within the container 100.
Turning now to
With continuing reference to
As shown in
Once all the thin connections are broken, the tethered closure 244 assumes a tethered configuration 280 as best shown in
In general, the tether bridge 256 is configured similarly to the tamper evidence band 252, such that only the thin connections 264 break apart during loosening of the closure portion 248. For example, in some embodiments wherein the tethered closure 244 is formed by way of injection-molding, the tether bridge 256 may be formed by allowing the material comprising the tethered closure 244 to remain disposed between a pair of adjacent thin connections 264. In one exemplary embodiment, a mold for injection-molding the tethered closure 244 may be configured to allow the material comprising the closure 244 to fill one or more spaces 268 (see
As shown in
As described hereinabove, the finish portion 164 includes a handing valley 240 disposed adjacent to the rounded upper portion 232 of the tamper evidence ledge 176. Upon comparing
Moreover, it should be understood that the tethered closure 244 is not to be limited to the specific embodiments shown in the drawings and described hereinabove. For example, the tether bridge 256 is not to be limited to comprising a single piece of material that extends from the tamper evidence band 252 to the closure portion 248. In some embodiments, for example, the tether bridge 256 may comprise two or more portions of material joining the tamper evidence band 252 and the closure portion 248. It is contemplated that in such embodiments, the two or more portions of material comprising the tether bridge 256 generally are narrower than the single piece of material comprising the tether bridge 256 shown in
While the invention has been described in terms of particular variations and illustrative figures, those of ordinary skill in the art will recognize that the invention is not limited to the variations or figures described. In addition, where methods and steps described above indicate certain events occurring in certain order, those of ordinary skill in the art will recognize that the ordering of certain steps may be modified and that such modifications are in accordance with the variations of the invention. Additionally, certain of the steps may be performed concurrently in a parallel process when possible, as well as performed sequentially as described above. To the extent there are variations of the invention, which are within the spirit of the disclosure or equivalent to the inventions found in the claims, it is the intent that this patent will cover those variations as well. Therefore, the present disclosure is to be understood as not limited by the specific embodiments described herein, but only by scope of the appended claims.
This application claims the benefit of and priority to U.S. Provisional Application, entitled “Tethered Container Closure,” filed on Dec. 13, 2019 and having application Ser. No. 62/948,144, the entirety of said application being incorporated herein by reference.
Number | Date | Country | |
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62948144 | Dec 2019 | US |