Patent Application
20240067423
This invention relates to a tethered plastic screw stopper.
In the field of liquid packaging, it is very common to seal the aperture of a container with a stopper, often made from a plastic material. Such container is usually a plastic or glass bottle, but other materials may be used as well.
The stopper has a tubular shape closed at its top edge by a top wall. The stopper comprises a roof attached to a tamper shell through bridges. Bridges are distributed around the circumference of the roof and the tamper shall. The bridges may be made when molding the stopper or after through undergoing a cutting step during the manufacturing process.
Usually the bottle neck includes outer fixation feature, such as thread(s) for screw type stopper or annular fixation rings for snap type stopper, to secure the stopper on the bottle neck.
For screw type stoppers, the tamper shell comprises inner thread(s) arranged inside side walls. The bottle neck fixation feature may include outer thread(s). Such combination of outer and inner thread(s) allows the stopper to be screwed on a bottle neck to seal it and unscrewed for bottle opening. A snap type stopper may include an inner annular area and the bottle neck fixation feature may include outer fixation ring, in order to slot in force the stopper on the bottle neck. A snap type stopper may include a tamper shell with a movable sealing roof from a closed position to a partial opening position, and reversely. The roof may be separated upon opening or may be connected to the tamper shell.
In a bottle sealing position of the stopper, the tamper shell may be secured around the bottle neck through inner shell retaining features or through the retaining features diameter being smaller than a diameter of a tamper shell of the bottle neck.
The roof may be removable. During bottle opening, the bridges form a weakness line and may be torn apart from the roof, separating it from the bottle. The weakness line may be torn when user unscrews the tamper shell of the stopper or when user lifts the roof by tilting.
There is a recycling risk with separable roof as consumers may not always screw or snap back the roof onto the bottle neck once empty. The stopper may be thrown away as litter or put into the trash bin, or worse make its way into a landfill, which is not good in view of the environmental considerations.
One solution includes linking the roof to the tamper shell secured on the bottle neck, so the roof stays attached to the bottle after bottle opening. Such an attached stopper may be called a “tethered stopper.”
U.S. Pat. No. 9,010,555 teaches a plastic screw stopper including a peripheral strip between a tamper shell and a roof. Such peripheral strip is linked to the tamper shell through a bottom weakness line and to the roof through a top weakness line. The bottom weakness line and top weakness line are parallel and extend across the periphery of the stopper in order to incorporate one or two hinges in close proximity to each other. When unscrewing the stopper the bottom weakness line and top weakness line tear apart, but the two hinges hold the roof on the tamper shell. The roof becomes unmovable and as capable of toggling around the hinges beside of the stopper secured on the bottle neck.
U.S. Pat. No. 8,490,805 teaches a plastic screw stopper comprises a helicoidal strip between a tamper shell and a roof. Such helicoidal strip is obtained by cutting the tamper shell around the stopper. The outer wall of the tamper shell is placed against a blade and the stopper is moved in rotation relative to the blade according to an angular stroke greater than an entire turn or more than 360°. During rotation, the stopper is being moved in an axial movement relative to the blade. The cut line forms a helicoidal weakness line which remains attached at one end to the tamper shell and at its opposite end to the roof after opening.
Other known art prior art systems include a tethered stopper comprising a spiral strip. The spiral strip is made during the stopper molding so there is no cutting or slitting operations. Other known prior art systems includes tethered stoppers comprising two strips linking the closure shell to the tamper band secured on the bottle.
This invention is a tethered plastic screw stopper where its closure shell remains attached to its tamper band after bottle opening through a link formed into the ridge of the top edge of the tamper band. The link may be angularly made by molding or cutting into the material of the tamper band around the stopper and under a weakness line separating the closure shell from the tamper band. The link remains also connected to the closure shell at its opposite end through a remaining bridge which is not broken when unscrewing the closure shell when bottle opening.
According to one aspect, the present invention relates to a tethered plastic stopper for a container including a closure shell, a tamper band, a link and a strut. The tamper band is connected to the closure shell by a plurality of breakable bridges that connect a bottom edge of the closure shell to a top edge of the tamper band, and the tamper band generally extends along a circumferential path from the top edge of the tamper band. The link is generally defined within a portion of the tamper band and includes an elongate member having a first end integrally connected with the tamper band and a second end integrally connected to the closure shell and at least one breakable bridge positioned along the elongate member between the first and second ends.
In example embodiments, the at least one breakable bridge connects the link with the tamper band. In example embodiments, the link is partially separable and selectively displaceable relative to the tamper band once the at least one breakable bridge is broken. The strut integrally connects the second end of the elongate member of the link with the closure shell. In example embodiments, the strut includes a cross-sectional area sufficient to retain permanent connection of the second end of the link with the closure shell. In example embodiments, the strut generally transversely extends relative to the extension of the elongate member of the link.
In example embodiments, displacement of the closure shell relative to the container causes displacement of the link, the link defining a length sufficient for the closure shell to remove itself from sealing engagement with the container while the first end remains integrally connected with the tamper band. In example embodiments, separation of the closure shell relative to the tamper band causes separation of the breakable bridges, thereby permitting selective displacement of the elongate member relative to the tamper band at the first end and the closure shell at the second end.
In example embodiments, the link generally extends circumferentially along the path of the tamper band when the breakable bridges are connected between at least the tamper band and the closure shell, and wherein separation of the closure shell relative to the link causes the second end of the elongate member to separate from the tamper band. In example embodiments, the rate of separation of the closure shell and tamper band and the rate of separation of the second end of the elongate member and tamper band are substantially similar. In example embodiments, the link generally extends along a helical path when the closure shell is at least partially separated from the tamper band.
In example embodiments, the closure shell comprises two struts spaced apart from each other, each strut being integrally connected to a second end of an elongate member oppositely and outwardly extending therefrom, the respective first ends thereof being integrally connected to the tamper band.
In example embodiments, the cross-sectional area of the strut is 30% greater than a cross-sectional area of the breakable bridges. In example embodiments, the link extends along the circumferential path of the tamper band, angularly extending around the tamper band between about 10-350 degrees. In example embodiments, the link extends along the circumferential path of the tamper band, angularly extending around the tamper band about 180 degrees. In example embodiments, further comprising at least one separation line formed between the link and the tamper band.
According to another aspect, the present invention relates to a tethered plastic stopper for a container having an opening. The stopper including a closure shell, a tamper band, a retaining member, and a strut. The closure shell provides for selective sealing engagement with the opening of the container. The tamper band is connected to the closure shell by a plurality of breakable bridges that connect a bottom edge of the closure shell to a top edge of the tamper band. The tamper band generally extending along a circumferential path from the top edge of the tamper band. The retaining member is formed within a portion of the tamper band and includes an elongate arm having a first end integrally connected with the tamper band and extending along the circumferential path of the tamper band to a second end, and at least one breakable bridge connecting the retaining member with the tamper band. The strut permanently connects the second end of the elongate arm with the closure shell and generally transversely extends relative to the extension of the elongate arm. The strut has a length sufficient to provide at least some offset between the elongate arm and the bottom edge of the closure shell.
In example embodiments, the strut has a cross-sectional area sufficient to maintain permanent connection between the second end of the elongate arm and the closure shell. In example embodiments, displacement of the closure shell relative to the container causes displacement of the retaining member, wherein the retaining member is partially separable and selectively displaceable relative to the tamper band once the at least one breakable bridge is broken, wherein the closure shell may remove itself from sealing engagement with the opening of the container while remaining connected to the tamper band with the retaining member.
In example embodiments, at least two struts are provided, and each strut being configured to remain attached to the closure shell and allow the retaining members to remain attached to the tamper band. In example embodiments, the closure shell comprises two struts spaced apart from each other, each strut being integrally connected to a second end of an elongate member oppositely and outwardly extending therefrom, the respective first ends thereof being integrally connected to the tamper band.
In example embodiments, the cross-sectional area of the strut is at least between about 30%-150% greater than a cross-sectional area of the breakable bridges. In example embodiments, the retaining member extends along the circumferential path of the tamper band, angularly extending around the tamper band between about 10-350 degrees. In example embodiments, the stopper further includes at least one separation line formed between the link and the tamper band.
According to yet another aspect, the present invention relates to a tethered stopper for a container having an opening. The tethered stopper including a closure shell, a tamper band, a link and a strut. In example embodiments, the tamper band is connected to the closure shell by a plurality of breakable bridges that connect a lower side of the closure shell to a top edge of the tamper band, the tamper band generally extending along a circumferential path from the top edge of the tamper band. In example embodiments, the link is defined within a portion of the tamper band and includes an elongate member having a first end integrally connected with the tamper band and a second end, and at least one separation line defined between the elongate member and the tamper band. In example embodiments, the link includes at least one breakable bridge positioned along the elongate member between the first and second ends, wherein the at least one breakable bridge connects the elongate member with the tamper band temporarily until the closure shell is separated from sealed engagement with the opening of the container. The strut integrally connects the second end of the elongate member of the link with the lower side of the closure shell and includes a cross-sectional area sufficient to retain permanent connection of the second end with the closure shell. In example embodiments, the strut generally transversely extends relative to the extension of the elongate member of the link. In example embodiments, the closure shell includes two struts spaced apart from each other and extending from the lower side of the closure shell, each strut being integrally connected to a second end of a separate elongate member that oppositely and outwardly extends therefrom to respective first ends, the first ends thereof being integrally connected to respective portions of tamper band.
The figures are not necessarily to scale and some features may be exaggerated or minimized, such as to show details of particular components. Emphasis is placed on illustrating the principles of the invention. In the figures, like reference numerals designate corresponding parts throughout the different views.
As required, detailed embodiments of the present disclosure are disclosed herein. The disclosed embodiments are merely examples that may be embodied in various and alternative forms, and combinations thereof. As used herein, for example, exemplary, and similar terms, refer expansively to embodiments that serve as an illustration, specimen, model or pattern.
In some instances, well-known components, systems, materials or methods have not been described in detail in order to avoid obscuring the present disclosure. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present disclosure.
Phrasing such as ‘configured to’ perform a function, including in the claims, can include any or all of being sized, shaped, positioned in the arrangement, and comprising material to perform the function.
Terms indicating quantity, such as ‘first’ or ‘second’ are used for exemplary and explanation purposes and are not intended to dictate the specific ordering of a component with respect to other components. Terms indicating position such as ‘top’ or ‘bottom’ and ‘left’ or right’ are used for exemplary and explanation purposes with respect to other components.
Various embodiments of the present disclosure are disclosed herein. The described embodiments are merely exemplary illustrations of implementations set for a clear understanding of the principles of the disclosure. Variations, modifications, and combinations may be made to the described embodiments without departing from the scope of the claims. All such variations, modifications, and combinations are included herein by the scope of this disclosure and the claims.
This invention is a tethered plastic screw stopper 100 for closing a bottle. The stopper 100 may be formed by one plastic piece by a molding fabrication step. Other parts or elements of the stopper 100 can be further formed into the plastic piece by cutting or slitting manufacturing step. The stopper 100 is a screw type and comprises inner fixation features, such as thread(s), designed to cooperate with outer complementary fixation features made on the bottle neck.
The stopper 100 comprises a closure shell 102 and a tamper band 104 underneath the closure shell 102. Positioned at the bottom edge the tamper band 104 are the retaining features. The retaining features act to secure the stopper 100 when sealing the bottle. Additionally, the retaining features can be made to form a collar. After the collar is inverted inside the tamper band 104, during the bottle sealing process the collar locks the tamper band 104 and the stopper 100 against a tamper evident ring positioned outwardly around the bottle neck. The retaining features can also be molded directly during the injection process resulting in beads that do not need to be inverted like the collar.
Tamper band 104 and the closure shell 102 are separably connected together through a weakness line 106. The weakness line 106 is positioned between the bottom edge of the closure shell 102 and the top edge of the tamper band 104. The weakness line 106 may be formed into the plastic material of the stopper 100 when molding or through a further cutting operation. The weakness line 106 is formed and comprises bridges 108. These bridges 108 are distributed along the weakness line 106, in regular or irregular spacing. The bridges 108 link the top edge of the tamper band 104 to the bottom edge of the closure shell 102. Between the bridges 108, the weakness line 106 comprises spaces or slitting material, with a less thickness, which allow the closure shell 102 to be removed from the tamper band 104 when opening the bottle by unscrewing the stopper 100. Thus, when unscrewing the closure shell 102 from the tamper band 104, the bridges 108 are broken. So the closure shell 102 can be manually removed by the consumer, in order to open the bottle and access the bottle's contents.
The stopper 100 is tethered and when the bottle is opened, the closure shell 102 remains attached to the tamper band 104 and is secured on the bottle neck by its retaining features. The stopper 100 comprises a link 110 formed into a ridge 118 on the upper area of the tamper band 104. Typically, the ridge 118 has a greater thickness relative to the tamper band 104. The link 110 has a small portion of the upper area of the tamper band 104 or of its top edge.
Separation lines 114,115 is formed respectively along the bottom and top of the link 110 and the top of the remaining material of the tamper band 104. At one end, the link 110 remains connected to the tamper band 104. One or more of the separation lines 114, 115 angularly extends to determine the length of the link 110. The separation line 114 can be made of a less thick material or of space bridges or of at least one bridge, so when unscrewing the closure shell 102 the separation line 114 is torn apart and allows the link 110 to separated from the tamper band 104.
According to an embodiment, the link 110 angularly extends around the stopper 100 into the tamper band 104 between 10° to 350°. According to one embodiment the link 110 angularly extends at 180°. The bottom separation line 114 of the link 110 is formed during the stopper 100 manufacturing process or by a cutting or slitting during the manufacturing process. An opposite end 116 of the link 110 may also be separated from the ridge 118 by a space. In some embodiments as shown in
In some embodiments, the bottom separation line 114 comprises a breakable bridge 400 (
At its top end, the link 110 may be attached to the closure shell 102 through at least one of the bridges 108 which does not break when unscrewing the closure shell 102, relative to the other bridges 108 which are torn and broken when unscrewing the closure shell 102. So when the bottle is opened, the opposite end of the link 110 remains attached to the closure shell through the at least one remaining bridge 112. The remaining bridge 112 is shown in
The remaining bridge 112 is configured to retain connection between the link 110 and the bottom edge of the closure 102. In some embodiments, the remaining bridge 112 be integrally formed (e.g., during molding) as a part of the link 110. In other embodiments, the remaining bridge 112 is formed independent from the link 110 and subsequently attached to the link 110 (e.g., during a manufacturing operation).
In another embodiment, multiple remaining bridges 112 are not broken and are still attached at the link opposite end to the closure shell 102. The at least two remaining bridges 112, close to each other, stay attached to the closure shell 102. In some embodiments, the additional remaining bridge is located diametrically opposed to the remaining bridge 112 (i.e., 180 opposite of the remaining bridge 112. In some embodiment, the second remaining bridge is formed at the location of a normal bridge 108. Specifically, the second remaining bridge would replace the normal bridge 108.
The remaining bridge 112 has a greater thickness and/or cross-sectional area relative to the other breakable bridges 108. For example, the thickness and/or the cross-sectional area of the remaining bridge 112 is at least 30% greater than the respective thickness and cross-sectional area of the normal bridges 108. As another example, the thickness and/or the cross-sectional area of the remaining bridge 112 is 150% or 200% of the section of the normal bridges 108.
In one embodiment, the bridges 108 and/or the remaining bridge 112 have a square or rectangular shape, so the section of the remaining bridge 112 has a length and/or a width greater than the length and/or width of the bridges 108. In another embodiment, the bridges 108 and/or the remaining bridge 112 have a circular or cylindrical or conical shape, so the section of the remaining bridge 112 has a diameter greater than the diameter of the bridges 108. In some embodiments, the cross-sectional shape of the bridge 108 differs from the cross-sectional shape of the remaining bridge 112.
While various embodiments of the invention have been described, it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible that are within the scope of this invention.
This application is a continuation of U.S. patent application Ser. No. 17/290,949 filed May 3, 2021, which claims priority International Patent Cooperation Treaty (PCT) Published Patent Application No. PCT/US2019/059712 filed Nov. 4, 2019, which claims priority to U.S. Provisional Patent Application No. 62/755,501 filed Nov. 4, 2018, the entirety of which is incorporated herein by reference for all purposes.
| Number | Date | Country | |
|---|---|---|---|
| 62755501 | Nov 2018 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 17290949 | May 2021 | US |
| Child | 18501325 | US |
