This invention relates generally to the field of roofing members used to create a durable, sturdy, water impermeable roof on a home, building or other structure. More particularly, the invention relates to such roofing members known as thatching, which are used to create what are termed thatch roofs, wherein the term thatch is taken to include both natural and synthetic materials. Even more particularly, the invention relates to discrete thatch members in the forms of shingles or rolls that are applied in multiples to the roof to provide the appearance of a natural thatch roof.
Thatch roofing has been used to create shelter from the elements of sun and rain for thousands of years. The type of thatch roofing often varies by region, with roofing in the Caribbean and South Pacific typically formed of grasses or palm fronds and presenting a generally loose or random appearance, while thatch roofing in Europe is typically formed of straw and reeds and presenting a more controlled or dressed look. Thatch may be made from natural elements such as straw, grasses, reeds, palm leaves or the like, and in modern times is also made from artificial or synthetic elements, typically composed of plastic, which are formed to present the appearance of natural thatch material. The modern thatch roofing members which incorporate artificial material are more durable, typically easier to construct and apply, and are more resistant to mold, mildew and other forms of degradation or weathering. The overall appearance of the roof is more easily controlled.
Because the aesthetics of a thatched roof are unique, thatch roofing is gaining in popularity. Natural thatch is typically highly combustible, and therefore cannot pass building codes in many jurisdictions. Natural thatch is also very susceptible to rotting and degradation due to high humidity and moisture, and presents natural nesting material for insects, vermin and birds. Furthermore, natural thatching requires skilled artisans for the construction of the individual thatch members and for the installation of the roof—a skill which is rapidly disappearing. The development of synthetic or artificial thatching has lessened or obviated some of the these problems. The artificial thatching is typically produced in the form of rolls or shingles which are properly disposed on the roof to form a waterproof surface with a pleasing exterior. An example of artificial thatch elements is shown in my U.S. Pat. No. 6,226,949, the disclosure of which is incorporated herein by reference.
Since natural thatching consists of individual reeds, palm fronds, etc., multiple layers of such materials are necessary to form a water impermeable covering. Because of this necessity, the exposed ends or faces of the thatch elements along the eaves of the roof are relatively thick. In modern construction where artificial thatch elements are utilized, an underlayment of water impermeable sheet material allows the covering members to be produced as thin elements, thereby lowering manufacturing costs and easing application to form the roof. However, the use of thin shingles or rolls of synthetic thatch presents an undesirable appearance along the eaves of the building, since the entire thickness of the lowermost thatch shingle or roll is exposed to the observer. Since natural thatch roofs are by requirement relatively thick, this exposed thin edge indicates that the roof is not a true thatched roof, detracting from its appeal.
It is an object of this invention to provide an improved thatch roofing system and thatch roofing members, wherein relatively thin thatch shingles or rolls can be utilized to cover the major expanse of the roof, but wherein artificial eave members are provided which provide the illusion of a relatively thick thatch roof. It is an object to provide such artificial eave members for placement along the linear portions of the eave and at the corners, wherein the artificial eave members comprise a backing member for attachment to the edge of the eave below the upper roof surface, wherein a large number of reed members extend from the backing member and are sized such that their free ends present a generally planar, generally vertically disposed surface which is positioned even with the free ends of the lowermost shingle or roll member, giving the illusion that the lowermost thatch shingles or rolls, and therefore the entire roof, are much thicker than they actually are.
The invention is in general a thatch eave member, utilized in conjunction with known thatch roof members formed as shingles or rolls of relatively thin thickness dimension, used in multiples or in roll form to create a thatch roof on a structure which has the appearance of being a relatively thick thatch, where the thatch eave member is formed from a large number of individual thatch elements which are affixed to a backer member, such that all the thatch elements are generally aligned in parallel fashion and extend in brush-like manner from the backing member. The invention also comprises a roofing system containing the eave members and roof thatch members in combination. The thatch elements may comprise natural materials, such as for example straw, grasses, reeds, palm fronds, but more preferably comprise synthetic or artificial materials such as plastic, where the artificial thatch elements are provided with the visual appearance of natural thatch elements. The free ends of the thatch elements are exposed and trimmed as required to create a generally planar surface or angled surface as required to match the general plane containing the free ends of the thatch elements on the lowermost row of roofing shingles or rolls, when the eave member is mounted along or below the eave of the roof.
With reference to the drawings, the invention will now be described in detail with regard for the best mode and the preferred embodiments. In general, the invention comprises a thatch eave member, as well as a system comprising one or more such members in combination with thatch roofing members formed as shingles or rolls, wherein the eave member may be relatively linear for positioning along the linear portion of an eave or curved, bent or angled to define a corner member.
The eave member 14 comprises a relatively thick backer member 11, composed of suitable material such as a polymer, wood, metal, fabric or the like, which is adapted to retain the individual reeds or thatch elements 12 such that a dense expanse of free ends 13 project from the exterior side of the backing member 11 in a brush-like manner, similar in configuration to a push broom, for example. The density of the thatch elements 12 should be such that the backer member 11 is not visible through the thatch elements 12. The thatch elements 12 may be connected to the backing member 11 by any suitable means, including the use of binders or adhesives, stitching, mechanical fastening, welding, melting, integral manufacturing processes or the like. For example, a plastic or wooden backing member 11 may be provided with a large number of apertures, into which individual thatch elements 12 or bundles of thatch elements 12 are inserted and secured by mechanical fasteners, such as staples, glue or like means. The thatch elements 12 extend a short distance, approximately one to several inches for example, from the backing member 11 in generally aligned or parallel manner, such that the free ends 13 may be trimmed or manufactured to present a generally two-dimensional face or surface, preferably relatively planar, but curved, angled or textured faces may also be provided. The backing member 11 is of sufficient thickness such that the thatch elements 12 are held in a relatively rigid manner, and further such that the backing member 11 may be securely attached to the eave 99 or roof 98, typically to the depending edge board of the eave 99, in suitable fashion with the thatch elements 12 facing outward, either by direct connection to the backing member 11 or by providing additional connection mechanisms such as brackets or the like. The length of the thatch elements 12 may be relatively short in comparison to the length of the thatch elements 21 on the roof members 20 that are attached to the roof 98, since the eave members 14 are used less for function than for aesthetic purposes.
The thatch roof members 20 may be formed in any known manner, but typically comprise thatch elements 21 bound or connected to a binder, bracket or similar mounting member 23 adapted to be attached to the roof 98 using mechanical fasteners or similar means. To construct the thatch roof, the eave members 14 are attached along the eaves 99 or to the roof 98 by attaching the backer member 11 in a generally vertical manner such that a continuous expanse of thatch ends 13 face outwardly with the thatch elements 12 oriented in a relatively horizontal or downwardly sloping manner. The lowermost row of thatch roofing members 20 is then applied, either in roll form or as discrete shingles, by attaching the mounting members 23 to the roof 98 such that the lowermost rows of free ends 22 of the roof thatch elements 21 match up to the ends 13 of the eave members 14, as seen in
While the linear eave members 14 may merely be abutted at the corners of the eave 99, it is much preferred to provide a corner eave member 17. The corner eave member 17 to be utilized at a corner of the roof 98 is provided with a curved, bent or angled backing member 11, such that the free ends 13 extend over a 90 degree radius or angle, or over whatever radius or angle is necessary, in a curved or angled manner to meet the free ends 13 of the two adjacent linear eave members 11 in a seamless manner. As with the linear eave members 14, the lowermost thatch roofing member 20 is mounted on the corner of the roof 98 such that the free ends 22 of its thatch elements 21 blend with the free ends 13 of the thatch elements 12 of the corner eave member 17.
It is understood that certain equivalents and substitutions for elements set forth above may be obvious to those skilled in the art, and therefore the true scope and definition of the invention is to be as set forth in the following claims.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 60/390,374, filed on Jun. 21, 2002.
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233269 | McClelland | Oct 1880 | A |
614478 | Johnston | Nov 1898 | A |
1492610 | Simpson | May 1924 | A |
4611451 | Symbold | Sep 1986 | A |
4739603 | Butler | Apr 1988 | A |
5333431 | Houpt | Aug 1994 | A |
6226949 | Huber | May 2001 | B1 |
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0 202 518 | Nov 1986 | EP |
0 340 321 | Nov 1989 | EP |
2279974 | Jan 1995 | GB |
WO 9714858 | Apr 1997 | WO |
Number | Date | Country | |
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20040031213 A1 | Feb 2004 | US |
Number | Date | Country | |
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60390374 | Jun 2002 | US |