Information
-
Patent Grant
-
6229444
-
Patent Number
6,229,444
-
Date Filed
Monday, September 14, 199826 years ago
-
Date Issued
Tuesday, May 8, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Oblon, Spivak, McClelland, Maier & Neustadt, P.C.
-
CPC
-
US Classifications
Field of Search
US
- 340 5726
- 340 5721
- 340 5861
- 340 571
-
International Classifications
-
Abstract
A theftproof tag which is effective regardless of the material of the article to which it is attached. There is neither a change in resonance of a resonance circuit nor a decrease in the Q value due to the material of the surface of a theft monitored article, thereby decreasing errors in the operation of a theft monitor. The theftproof tag has a resonance circuit resonating to an electric wave at a specified frequency transmitted from a transmitting antenna, and having a coil unit and a capacitor electrically connected to both ends of the coil unit. The coil unit has a magnetic core member made of a composite material composed of a powder or flakes of a soft magnetic metal, and a plastic, and a winding wound around the periphery of the magnetic core member and connected to the capacitor, a portion of the magnetic core member facing the attaching surface of the article.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a theft monitoring tag for informing that an article is being stolen.
2. Description of the Related Art
A theftproof tag is conventionally disclosed in which a resonance circuit of the tag attached to an article resonates with an electric wave at a specified frequency output from a wave transmitter, a separation detecting means detects whether or not the theft monitoring tag is separated from the article, and a separation informing unit controls a sound output on the basis of the detection output of the separation detecting means (Japanese Unexamined Patent Publication No. 8-185584). In this theftproof tag, the resonance circuit comprises an insulating dielectric thin film and a conductive metallic foil formed in a predetermined shape on either side of the thin film by etching or the like. For example, a coil unit is formed in a spiral form on the surface of the thin film by using a conductive metallic foil, and a surface-side plane pattern of a capacitor connected to the coil unit is formed at the center of the spiral shape of the coil unit.
A transmitting antenna and a receiving antenna are provided in a standing condition at the entrance of a store which sells the theft monitored article at a predetermined distance therebetween, with these antennas being electrically connected to a control unit. The control unit controls the transmitting antenna to transmit an electric wave at a frequency at which the resonance circuit resonates, and checks the signal level of the received signal of the receiving antenna. A speaker is connected to the control output from the control unit for generating an alarm.
In the theftproof tag constructed as described above, when a theft monitored article passes between the transmitting and receiving antennas without payment of money, the resonance circuit of the tag attached to the theft monitored article resonates with an electric wave transmitted from the transmitting antenna, and the receiving antenna receives a received signal modulated to the receiving level. As a result, the control unit controls the speaker to generate an alarm, thereby preventing the article from being stolen without payment of money. When money is paid for the article, a store clerk applies a strong electromagnetic wave to the tag to break the capacitor so that the tag does not operate, or temporarily stops the alarm speaker so as not to generate an alarm.
However, in the conventional theftproof tag, the center line of the spiral coil unit extends perpendicularly to the attaching surface of the article, and thus the electric wave transmitted from the resonance circuit passes through the article. Therefore, if the tag is attached to an article with the surface made of a conductive material such as aluminum, or a ferromagnetic material such as a steel sheet, the magnetic flux generated in the resonance circuit passes through the article to change the self-inductance of the coil unit. Thus, the resonance frequency of the resonance circuit is changed to decrease the Q value, thereby causing the possibility that the tag will not operate, as compared with a tag attached to an article with the surface made of an insulating material or a nonmagnetic material. Assuming that the angular frequency is L, and the resistance component of the resonance circuit is r, the Q value is defined as L/r. It is known that as the Q value increases, the loss due to an eddy current or the like decreases, and the resonance width decreases.
SUMMARY OF THE INVENTION
Accordingly, it is an object of the present invention to provide a theftproof tag which causes neither a change in the resonance frequency of a resonance circuit nor a decrease in the Q value of a coil unit regardless of the material of the surface of an article.
It is another object of the present invention to provide a theftproof tag in which a display plate bonded to the surface of a magnetic core member can be smoothed, thereby improving the appearance of the display plate and decreasing the total thickness.
In accordance with an embodiment of the present invention, there is provided a theftproof tag comprising a resonance circuit attached to a theft monitoring article, resonating with an electric wave at a specified frequency transmitted from a transmitting antenna, and comprising a coil unit and a capacitor electrically connected to both ends of the coil unit.
This construction is characterized in that the coil unit comprises a magnetic core member made of a composite material composed of a powder or flakes of a soft magnetic metal and a plastic, and a winding wound around the periphery of the magnetic core member and connected to the capacitor, and in that a portion of the periphery of the magnetic core member faces the attaching surface of the article.
The magnetic core member may be made of a sintered ferrite sheet, a composite material composed of ferrite powder and a plastic, or a composite material composed of soft magnetic metal powder or flakes, a ferrite powder and a plastic.
In this theftproof tag, since the resonance circuit, which is attached to an article with a surface made of a conductive material such as an aluminum sheet, or a ferromagnetic material such as a steel sheet, resonates to transmit an electric wave in the magnetic core direction of the magnetic core member, i.e., substantially parallel with the attaching surface of the article, the electric wave does not pass through the article and is thus not affected by the material of the article. As a result, the coil unit causes less change in the self-inductance regardless of the material of the surface of the article, and thus the resonance frequency of the resonance circuit changes less, and the Q value of the coil unit is decreased less, thereby decreasing the resonance width of the resonance frequency and improving the resonance properties of the tag.
In accordance with the present invention, the soft magnetic metal is carbonyl iron powder.
In the present invention, the soft magnetic metal may be a reduced iron powder.
In the present invention, the soft magnetic metal may be formed in flakes by further flattening a soft magnetic metal powder pulverized by atomization.
In the present invention, the soft magnetic metal may be a flake-shaped amorphous alloy.
In the theftproof tag of the present invention, the resonance properties of the tag can be improved by forming the soft magnetic metal in an appropriate shape using any one of the above materials.
The theftproof tag of the present invention is further characterized in that the article is made of a ferromagnetic material, and a nonmagnetic electromagnetic shielding sheet or electromagnetic shielding foil having conductivity is bonded to the coil unit facing the attaching surface of the article.
In this theftproof tag, since the electromagnetic shielding sheet or electromagnetic shielding foil is bonded to the coil unit which faces the attaching surface of the article made of a ferromagnetic material, the portion of the magnetic flux emitted from the magnetic core member, which passes through the portion of the article to which the tag is attached, passes above the electromagnetic shielding sheet having high conductivity and does not pass through the article. Since the electromagnetic shielding sheet is non-magnetic and electrically conductive, it causes less hysteresis loss and substantially no eddy current. As a result, the article made of a ferromagnetic material does not influence the resonance circuit, and the coil unit is electromagnetically cut off from the article, thereby completely preventing a change in self-inductance of the coil unit and a decrease in the Q value thereof.
In the theftproof tag of the present invention, the capacitor is bonded to the coil unit facing the attaching surface of the article so that one of the electrodes of the capacitor also serves as the non-magnetic electromagnetic shielding sheet or foil having conductivity.
In the theftproof tag, since the article is made of a ferromagnetic material, the article has no influence on the resonance circuit, and the coil unit is electromagnetically cut off from the article, thereby completely preventing a change in self-inductance of the coil unit and a decrease in the Q value. It is also possible to decrease the number of the parts required, and the total surface area of the tag.
The theftproof tag of the present invention may comprise a single or a plurality of magnetic core members having different magnetic core directions.
Therefore, there is little or no possibility that the tag will be passed between the transmitting antenna and the receiving antenna with the magnetic core members having core magnetic directions in which the sensitivity deteriorates. As a result, it is possible to further improve the sensitivity of the tag and securely prevent the stealing of the article.
The theftproof tag may further comprise a smooth recessed portion which is formed to a depth substantially the same as the diameter of the winding in the portion of the magnetic core member on which the winding is wound so that the entire winding can be contained therein.
In the theftproof tag of the present invention, since the winding is provided on the magnetic core member in the recessed portion thereof, the upper surface of the winding is at substantially the same position as the upper surface of the magnetic core member, and the winding does not project from the recessed portion. Therefore, it is possible to smooth the display plate bonded to the surface of the magnetic core member, improve the appearance of the display plate, and decrease the total thickness of the tag.
The theftproof tag of the present invention may further comprise a plurality of recessed grooves formed in the portion of the magnetic core member around which the wiring is wound so that the turns of the wiring can be respectively contained therein.
In the theftproof tag of the present invention, since the winding is provided on the magnetic core member in the recessed grooves thereof, the winding does not project from the recessed portion. Therefore, it is possible to smooth the display plate bonded to the surface of the magnetic core member, improve the appearance of the display plate, and decrease the total thickness of the tag.
The theftproof tag of the present invention may further comprise a plurality of first recessed grooves formed to a depth at least equal to the diameter of the winding, and a plurality of second recessed grooves formed in a direction different from the first recessed grooves to have a depth two times as large as the diameter of the winding.
In the theftproof tag of the present invention, therefore, it is possible to smooth the display plate bonded to the surface of the magnetic core member, improve the appearance of the display plate, decrease the total thickness of the tag, and significantly decrease or eliminate the probability that the tag will pass between the transmitting antenna and the receiving antenna with the magnetic core member in the direction to decrease the sensitivity of the tag.
In the theftproof tag of the present invention, the capacitor is a chip capacitor bonded to or buried in the side of the magnetic core member.
Therefore, in the theftproof tag of the present invention, since the capacitor is bonded to or buried in the side of the magnetic core member, the smoothness of the display plate bonded to the surface of the magnetic core member does not deteriorate.
The chip capacitor may be provided in parallel with the core magnetic member.
In the theftproof tag of the present invention, the coil unit is contained in a protecting case.
In the theftproof tag of the present invention, therefore, since the fragile magnetic core member is protected by the protecting case, the magnetic core member can be protected from damage.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a sectional view taken along line I—I in
FIG. 2
showing a state in which a theftproof tag in accordance with a first embodiment of the present invention is attached to a attaching surface of an article;
FIG. 2
is a sectional view taken along line II—II in
FIG. 1
;
FIG. 3
is a sectional view showing a second embodiment of the present invention corresponding to
FIG. 2
;
FIG. 4
is a sectional view showing a third embodiment of the present invention corresponding to
FIG. 2
;
FIG. 5
is a sectional view showing a fourth embodiment of the present invention corresponding to
FIG. 2
;
FIG. 6
is a sectional view showing a fifth embodiment of the present invention corresponding to
FIG. 1
;
FIG. 7
is a sectional view showing a sixth embodiment of the present invention taken along line VII—VII in
FIG. 9
;
FIG. 8
is a sectional view taken along line VIII—VIII in
FIG. 9
;
FIG. 9
is a sectional view taken along line IX—IX in
FIG. 7
;
FIG. 10
is a sectional view showing a seventh embodiment of the present invention corresponding to
FIG. 7
;
FIG. 11
is a sectional view showing an eighth embodiment of the present invention taken along line XI—XI in
FIG. 13
;
FIG. 12
is a sectional view taken along line XII—XII in
FIG. 13
;
FIG. 13
is a sectional view taken along line XIII—XIII in
FIG. 11
;
FIG. 14
is a sectional view showing a ninth embodiment of the present invention taken along line XIV—XIV in
FIG. 16
;
FIG. 15
is a sectional view taken along line XV—XV in
FIG. 16
;
FIG. 16
is a sectional view taken along line XVI—XVI in
FIG. 14
;
FIG. 17
is a sectional view showing a tenth embodiment of the present invention taken along line XVII—XVII in
FIG. 18
;
FIG. 18
is a sectional view taken along line XVIII—XVIII in
FIG. 17
; and
FIG. 19
is a perspective view showing a coil unit and a protecting case in a state before the coil unit is contained in the protecting case.
DESCRIPTION OF THE PREFERRED EMBODIMENT
A first embodiment of the present invention is described below with reference to the drawings.
Referring to
FIGS. 1 and 2
, a tag
12
attached to a theft monitored article
11
comprises a resonance circuit
13
which resonates with an electric wave at a predetermined frequency transmitted from a transmitting antenna. In this embodiment, the article
11
is a container made of a conductive material such as aluminum, or a ferromagnetic material such as a steel sheet, which contains drinking water, edible oil or candy. The resonance circuit
13
comprises a coil unit
14
and a capacitor
16
electrically connected to both ends of the coil unit
14
. The coil unit
14
comprises a magnetic core member
17
, formed in a sheet or foil and made of a composite material composed of soft magnetic metal powder or flakes and a plastic, and a winding
18
wound around the periphery of the magnetic core member
17
with both ends of the winding connected to the capacitor
16
. The reason for using the composite material composed of soft magnetic metal powder or flakes and a plastic for the magnetic core member
17
is that since the frequency of the electric wave transmitted from the transmitting antenna is as high as several MHZ to several tens of MHZ, the use of a metallic sheet or foil causes an eddy current and deteriorates its characteristics. Likewise, the use of a sintered ferrite sheet is difficult because it is fragile.
However, if the winding is wound around the periphery of the magnetic core member made of a fragile sintered ferrite sheet to form the coil unit, and the coil unit is contained in a protecting case which will be described below (a tenth embodiment), damage to the magnetic core member (the sintered ferrite sheet) can be prevented.
The magnetic core member may be made of a composite material composed of a ferrite powder and a plastic, or a composite material composed of a soft magnetic metal powder or flakes, a ferrite powder and a plastic.
As the soft magnetic metal, carbonyl iron powder or reduced iron powder from which fine powder can easily be obtained is preferably used. The reduced iron powder can be obtained by reducing fine iron oxide with hydrogen gas or the like at low temperatures. As the soft magnetic metal, flakes may be used, which are obtained by pulverizing iron, permalloy, an amorphous alloy or the like by an atomization method to form a powder of the soft magnetic metal, and then mechanically flattening the powder of the soft magnetic metal. The atomization method is a method in which a metal melt is quenched and pulverized by atomization. This method makes the texture of a metallic material uniform and fine, and can thus improve the composition and texture of the metallic material and improve the reliability of a heat resisting metallic material. Examples of such an atomization method include a water atomization method, a gas atomization method, a vacuum atomization method, and the like. Since the powder of a soft magnetic metal obtained by the atomization method is slightly coarse, it must be mechanically flattened by using a ball mill, an attritor, or the like. When mechanical flattening of a soft magnetic metal powder causes distortion, and thus deteriorates characteristics, annealing is required after flattening. The flakes of an amorphous alloy, obtained by atomizing a melt of an amorphous alloy and contacting it with a copper surface cooled with water, may be used as the soft magnetic metal.
As a method of producing the composite material composed of the soft magnetic metal and a plastic, a method is preferably used in which a mixture of soft magnetic metal powder or flakes and a plastic powder of a nylon resin, a polyethylene resin, an acrylic resin, a vinyl chloride resin, or the like is kneaded, and the kneaded mixture is then pelletized and injection-molded to a predetermined shape. In this case, when injecting the mixture, a magnetic field is applied in the magnetic direction to arrange the soft magnetic metal, thereby further improving the characteristics of the tag. The mixture of a soft magnetic metal powder or flakes and a plastic may be formed in a sheet by a roll, and then cut into strips, compression-molded or cast-molded. In any one of these methods, a magnetic field is applied to arrange the soft magnetic metal, thereby improving its characteristics.
In the case of the soft magnetic metal powder, the diameter of the powder particles is preferably in the range of 0.1 to 30 μm, more preferably in the range of 0.3 to 5 μm. In the case of soft magnetic metal flakes, the thickness is preferably in the range of 0.1 to 10 μm, more preferably in the range of 0.3 to 5 μm. If the soft magnetic metal powder has a diameter less than the above range, the powder is easily oxidized, and if the diameter is over the range, there is the problem of increasing the loss due to an eddy current. In regard to the mixing ratio of the plastic and the soft magnetic metal, the amount of the soft magnetic metal is preferably 10 to 95% by weight, more preferably 40 to 90% by weight. The balance comprises the plastic. If the soft magnetic metal has a content less than the above range, magnetic permeability is too low, and if the content is over the above range, the soft magnetic metal particles directly contact each other to make the magnetic core member conductive, thereby increasing the loss.
The winding
18
may comprise a wire wound around the magnetic core member
17
, or a wire formed by etching. Also the wiring
18
may be formed on the surface of the magnetic core member
17
by printing, or formed to a predetermined thickness on the surface of the magnetic core member
17
by plating. Alternatively, the winding
18
may be formed by depositing a conductive material, by electroless plating, in a groove previously formed in the shape of the winding
18
in the surface of the magnetic core member
17
. The capacitor
16
comprises two electrodes
16
a
and
16
b
made of an aluminum foil, an aluminum sheet, a copper foil, or a copper sheet, and a dielectric layer
16
c
made of a paper or plastic sheet, or the like and held between the two electrodes
16
a
and
16
b
. The capacitor may be a chip capacitor. To the electrodes
16
a
and
16
b
are respectively connected both ends of the winding 18.
The resonance circuit
13
is bonded to the article
11
with a first adhesive layer
19
a
therebetween. One of the sides of the sheet- or foil-shaped magnetic core member
17
faces the attaching surface
11
a
of the article
11
. To the other side of the magnetic core member
17
is bonded a display plate
20
with a second adhesive layer
19
b
therebetween. On the upper side of the display plate
20
is displayed a price (not shown) by a numerical value or barcode.
At the entrance of a store which sells the article
11
is installed a theft monitor. The monitor comprises a transmitting antenna and a receiving antenna provided in a standing condition at a predetermined distance therebetween, and a control unit in which the control input is connected to the receiving antenna, and the control output is connected to the transmitting antenna and a speaker. The control unit controls the transmitting antenna to transmit an electric wave at a frequency with which the resonance circuit
13
resonates, and always checks the signal level of the received signal of the receiving antenna. In other words, if the signal level of the resonance circuit which receives an electric wave transmitted from the transmitting antenna is at a reference value, the signal level of the receiving antenna which receives the electric wave transmitted from the resonance circuit
13
resonating with the electric wave transmitted from the transmitting antenna is higher than the reference value by a predetermined value, and the speaker is sounded by the control unit.
The operation of the theftproof tag constructed as described above is described.
If the article
11
with the tag
12
attached thereto is stolen from the store and passes between the transmitting antenna and the receiving antenna, the resonance circuit
13
catches the electric wave at a specified frequency transmitted from the transmitting antenna and resonates therewith to cause an AC current in the resonance circuit
13
, emitting an electric wave at a frequency determined by the self-inductance of the coil unit and the electrostatic capacity of the capacitor from the resonance circuit
13
. The electric wave emitted from the resonance circuit
13
is transmitted in the magnetic core direction of the magnetic core member
17
, i.e., substantially parallel with the attaching surface
11
a
of the article
11
. Therefore, the electric wave does not pass through the article
11
, and thus an eddy current or the like hardly occurs in the surface of the article
11
even if the surface of the article
11
is made of a conductive material or ferromagnetic material. The electric wave emitted from the resonance circuit
13
is hardly affected by the material of the article
11
. As a result, since the self-inductance of the coil unit
14
changes less regardless of the material of the surface of the article
11
, the resonance frequency of the resonance circuit
13
changes less, and the Q value of the coil unit
14
also decreases less, thereby decreasing the width of resonance of the resonance frequency and improving the resonance characteristics of the tag
12
. Therefore, the electric wave emitted from the resonance circuit
13
is securely received by the receiving antenna. On the basis of the received signal, the control unit detects that the article
11
is stolen without payment of the money for the article and sounds an alarm from the speaker.
On the other hand, when money is regularly paid for the article
11
, in a checkout (not shown), the capacitor
16
of the resonance circuit
13
is broken by applying a strong electric wave or heat to the tag
12
to cause a short-circuit. As a result, even if the article
11
is passed between the transmitting antenna and the receiving antenna, the resonance circuit is not resonated, and thus the control unit does not sound the speaker. Therefore, it is possible to decrease the number of errors in the operation of the theft monitor such as the speaker generating no alarm when the article
11
is stolen, or the speaker generating an alarm when the article
11
is regularly carried out.
Although, in this embodiment, the article
11
is a container made of a conductive material such as aluminum or the like, or a ferromagnetic material such as a steel sheet or the like, which contains drinking water, edible oil or candy, the article may be made of an insulating material, a non-magnetic material, or any other material. In the case of a book as the article
11
, the tag of the present invention can be attached to a sales card by an adhesive, and the sales card can be removed from the book regularly bought at the checkout, thereby preventing the speaker from generating an alarm when the book is passed between the transmitting antenna and the receiving antenna.
Although, in this embodiment, the self-inductance of the coil unit is slightly changed by the material of the article, and the Q value of the coil unit is slightly decreased, a non-magnetic electromagnetic shielding sheet or foil having conductivity, such as an aluminum sheet or foil, can be interposed between the attaching surface of the article and the resonance circuit to electromagnetically cut off the coil unit from the article, thereby completely preventing a change in the self-inductance and a decrease in the Q value. This is particularly effective for an article made of a ferromagnetic material. With the electromagnetic shielding sheet bonded to the coil unit which faces the attaching surface of the article, a portion of the magnetic flux emitted from the magnetic core member and passing through the portion of the article, to which the tag is attached, passes above the electromagnetic shielding sheet. This is also because the electromagnetic shielding sheet causes extremely low hysteresis loss and substantially no eddy current, and the article made of a ferromagnetic material has no influence on the resonance circuit. Although the decrease in the Q value becomes smaller as the thickness of the electromagnetic shielding sheet increases, a thickness of about 10 μm is sufficient for the electromagnetic shielding sheet from the viewpoint of practical use.
FIG. 3
shows a second embodiment of the present invention. In
FIG. 3
, the same parts as
FIG. 2
are denoted by the same reference numerals.
In this embodiment, a tag
32
comprises two resonance circuits
33
and
43
. The coil units
34
and
44
of the respective resonance circuits
33
and
43
have rectangular sheet- or foil-shaped magnetic core members
37
and
47
, respectively. These magnetic core members
37
and
47
are arranged at right angles to each other on the attaching surface
11
a
of the article
11
. Around the peripheries of the magnetic core members
37
and
47
are wound windings
38
and
48
, respectively, so that the magnetic core directions thereof are in the length directions of the magnetic core members
37
and
47
, respectively. To both ends of the windings
38
and
48
are connected capacitors
36
and
46
, respectively. The resonance circuits
33
and
43
are bonded to the attaching surface
11
a
of the article
11
by an adhesive layer
39
.
The operation of the theftproof tag constructed as described above is described below.
When the article
11
passes between the transmitting and receiving antennas with the magnetic core members
37
and
47
positioned in the direction of a line connecting the two antennas, the self-inductance and Q value of each of the coil units
34
and
44
are high, and the tag
32
exhibits high sensitivity. However, when the article
11
passes between the transmitting and receiving antennas with the magnetic core members
37
and
47
positioned in a plane perpendicular to the line connecting the two antennas, the sensitivity deteriorates. Therefore, in this embodiment, the use of the tag
32
comprising the two magnetic core members
37
and
47
and having the magnetic core directions perpendicular to each other significantly decreases the probability that the article
11
passes between the antennas with both the magnetic core members
37
and
47
having magnetic core directions in which the sensitivity of the tag
32
deteriorates. Namely, when the article
11
passes between the two antennas, there is the high probability that one of the two resonance circuits
33
and
43
has good sensitivity, thereby securely preventing the article
11
from being stolen.
The tag of this embodiment is attached to the attaching surface of the article, and the tag of the first embodiment is attached to the surface of the article perpendicular to the attaching surface thereof so that the magnetic core direction of the magnetic core member is perpendicular to the attaching surface. In this case, it is possible to securely prevent the article from being stolen regardless of the state in which the article passes between the antennas.
FIG. 4
shows a third embodiment. In
FIG. 4
, the same parts as
FIG. 2
are denoted by the same reference numerals.
In this embodiment, a magnetic core member
57
of a coil unit
54
is formed in a cruciform sheet or foil having four arms including first to fourth arms
57
a
to
57
d
around which first to fourth windings
58
a
to
58
d
, respectively, are wound. The inner ends of the first and third windings
58
a
and
58
c
which are wound around the first and third arms
57
a
and
57
c
, respectively, which are opposite to each other, are connected to each other, and the outer ends of the first and third windings
58
a
and
58
c
are connected to a capacitor
56
. The inner ends of the second and fourth windings
58
b
and
58
d
, which are wound around the second and fourth arms
57
b
and
57
d
, respectively, which are opposite to each other, are connected to each other, and the outer ends of the second and fourth windings
58
b
and
58
d
are connected to a capacitor
66
. A resonance circuit
53
is bonded to the attaching surface
11
a
of the article
11
by an adhesive layer
59
. The winding directions of the first and third windings
58
a
and
58
c
are the same, and the winding directions of the second and fourth windings
58
b
and
58
d
are the same.
Since the operation of the tag
52
constructed as described above is substantially the same as the operation of the tag of the second embodiment, a repeated description is omitted.
FIG. 5
shows a fourth embodiment of the present invention. In
FIG. 5
, the same parts as
FIG. 2
are denoted by the same reference numerals.
In this embodiment, a magnetic core member
77
of a coil unit
74
is formed in the shape of a rectangular sheet or foil, and first and second windings
78
a
and
78
b
are wound around the magnetic core member
77
so as to cross at right angles. Both ends of the first and second windings
78
a
and
78
b
are connected to capacitors
76
and
86
, respectively. The first and second windings
78
a
and
78
b
are electrically insulated from each other. A resonance circuit
73
is bonded to the attaching surface
11
a
of the article
11
by an adhesive layer
79
.
Since the operation of the tag
72
constructed as described above is substantially the same as the operation of the tag of the second embodiment, a repeated description is omitted.
FIG. 6
shows a fifth embodiment of the present invention. In
FIG. 6
, the same parts as
FIG. 1
are denoted by the same reference numerals.
In this embodiment, a capacitor
96
is bonded to the coil unit
14
facing the attaching surface
11
a
of the article
11
, and one of electrodes
96
a
and
96
b
of the capacitor
96
also serves as a non-magnetic electromagnetic shielding sheet or foil having conductivity. The capacitor
96
comprises the two electrodes
96
a
and
96
b
made of an aluminum foil, an aluminum sheet, a copper foil, a copper sheet, or the like, and a dielectric layer
96
c
made of a paper or plastic sheet, and held between the two electrodes
96
a
and
96
b
. The surface area of each of the electrodes
96
a
and
96
b
, and the dielectric layer
96
c
is the same as or larger than the surface area of the magnetic core member
17
. The capacitor
96
is bonded to the attaching surface
11
a
of the article
11
by a first adhesive layer
99
a
, the coil unit
14
is bonded to the surface of the capacitor
96
by a second adhesive layer
99
b
, and a display plate
100
is bonded to the surface of the coil unit
14
by a third adhesive layer
99
c.
In the tag
92
constructed as described above, one of the electrodes
96
a
and
96
b
of the capacitor
96
also serves as a non-magnetic electromagnetic shielding sheet or foil having conductivity. Therefore, in the article
11
made of a ferromagnetic material, the coil unit
14
is more electromagnetically cut off from the article
11
than the tag of the first embodiment, improving the characteristics of tag
92
. In other words, a portion of the magnetic flux emitted from the magnetic core member
17
, which passes through the portion of the article
11
, to which the tag
92
is attached, passes above one of the electrodes
96
a
and
96
b
having high conductivity, which causes a very low hysteresis loss and substantially no eddy current. As a result, the article
11
made of a ferromagnetic material has no influence on the resonance circuit
93
, and the coil unit
14
is electromagnetically cut off from the article
11
, thereby completely preventing a change in the self-inductance of the coil unit
14
and a decrease in the Q value. It is also possible to decrease the number of the parts required, and the total surface area by using tag
92
.
FIGS. 7
to
9
show a sixth embodiment of the present invention. In
FIGS. 7
to
9
, the same parts as
FIGS. 1 and 2
are denoted by the same reference numerals.
In this embodiment, the article
11
is made of a ferromagnetic material such as an iron sheet or the like, and smooth recessed portions
117
a
(
FIGS. 7 and 8
) are formed in the portion of a magnetic core member
117
around which a winding
118
is wound so as to contain the entire winding
118
. The recessed portions
117
a
are respectively formed on both sides of the magnetic core member
117
so that the depth of the recessed portions
117
a
is substantially the same as the diameter of the winding
118
. In one of the pair of lateral sides of the magnetic core member
117
is formed a first winding holding portion
117
b
having a depth substantially equal to the diameter of the winding
118
, a second winding holding portion
117
c
having a depth about twice as large as the diameter of the winding
118
is formed in the other side of the magnetic core member
117
(FIGS.
8
and
9
).
On the other hand, a capacitor holding hole
117
d
is formed at the center of one of the pair of longitudinal sides of the magnetic core member
117
(FIGS.
7
and
9
). In this hole
117
d
are contained first and second electrodes
116
a
and
116
b
, and a dielectric layer
116
c
held between both electrodes
116
a
and
116
b
. In one of the longitudinal sides of the magnetic core member
117
are formed first and second connection holding grooves
117
e
and
117
f
which extend in the length direction of the longitudinal side and which communicate with the capacitor holding hole
117
d
(FIG.
9
). The first connection holding groove
117
e
is formed to communicate with the first winding holding portion
117
b
through a first communicating groove
117
g
, and the second connection holding groove
117
f
is formed to communicate with the second winding holding portion
117
c
through a second communicating groove
117
h
. One end of the winding
118
extends from first winding holding portion
117
b
and is electrically connected to the first electrode
116
a
of the capacitor
116
through the first communicating groove
117
g
and the first connection holding groove
117
e
. The other end of the winding
118
extends from the second winding holding portion
117
c
and is electrically connected to the second electrode
116
b
of the capacitor
116
through the second communicating groove
117
h
and the second connection holding groove
117
f.
To the surface of the magnetic core member
117
is bonded a display plate
120
, and the lower side of the magnetic core member
117
is bonded to the article
11
through an electromagnetic shielding sheet
119
(FIGS.
7
and
8
). The display plate
120
and the electromagnetic shielding sheet
119
are bonded to the magnetic core member
117
and the article
11
, respectively, by adhesive layers (not shown in the drawings). The electromagnetic shielding sheet
119
is made of a non-magnetic aluminum plate or copper plate having conductivity. An electromagnetic shielding foil made of an aluminum foil or copper foil may be used in place of the electromagnetic shielding sheet. The construction of this embodiment is the same as the first embodiment except as described above.
In the tag
112
constructed as described above, the winding
118
is wound to be contained in the smooth recessed portions
117
a
of the magnetic core member
117
so that the upper surface of the winding
118
is in substantially at the same position as the upper surface of the magnetic core member
117
, thereby preventing the winding
118
from projecting from the recessed portions
117
a
, and smoothing the display plate
120
bonded to the surface of the magnetic core member
117
. As a result, it is possible to improve the appearance of the display plate
120
, and decrease the total thickness of the tag
112
. Also, since the capacitor
116
is buried in one of the longitudinal sides of the magnetic core member
117
, the appearance of the tag
112
can be improved without deteriorating the smoothness of the display plate
120
. Furthermore, since the coil unit
114
comprising the magnetic core member
117
and the winding
118
is electromagnetically cut off from the article
11
made of a ferromagnetic material, the characteristics of the tag
112
are improved. Namely, a portion of the magnetic flux emitted from the magnetic core member
117
, which passes through the portion of the article
11
to which the tag
112
is attached, passes above the electromagnetic shielding sheet
119
having high conductivity, and the electromagnetic shielding sheet
119
causes an extremely low hysteresis loss and substantially no eddy current. As a result, the article
11
made of a ferromagnetic material has no influence on the resonance circuit
113
comprising the coil unit
114
and the capacitor
116
, and the coil unit
114
is electromagnetically cut off from the article
11
, thereby completely preventing a change in the self-inductance of the coil unit
114
and a decrease in the Q value.
FIG. 10
shows a seventh embodiment of the present invention. In
FIG. 10
, the same parts as
FIG. 7
are denoted by the same reference numerals.
In this embodiment, a winding
138
is closely wound in the smooth recessed portions
117
a
of the magnetic core member
117
. The construction of this embodiment is the same as the sixth embodiment except as noted. The magnetic core member
117
and the winding
138
constitute a coil unit
134
.
In the tag
132
constructed as described above, since the winding
138
is closely wound, the distances of the recesses between the adjacent turns of the winding
138
are very small, and thus the smoothness of the display plate
120
can further be improved.
FIGS. 11
to
13
show an eighth embodiment of the present invention. In
FIGS. 11
to
13
, the same parts as
FIGS. 7
to
9
are denoted by the same reference numerals.
In this embodiment, in the portion of a magnetic core member
157
, on which the winding
118
is wound, are formed a plurality of grooves
157
a
which can respectively contain the turns of the winding
118
(FIGS.
11
and
12
). The grooves
157
a
are respectively formed in both sides of the magnetic core member
157
to have a depth substantially equal to the diameter of the winding
118
. In one of the pair of lateral sides of the magnetic core member, are formed first winding holding grooves
157
b
respectively communicating with the grooves
157
a
and having a depth substantially equal to the diameter of the winding
118
. In the other lateral side of the magnetic member
157
are formed second winding holding grooves
157
c
respectively communicating with the grooves
157
a
and having a depth about twice as large as the diameter of the winding
118
(FIGS.
12
and
13
). The grooves
157
a
, the first winding holding grooves
157
b
and the second winding holding grooves
157
c
form a spiral groove.
The chip capacitor
116
is contained in the capacitor holding hole
157
d
formed at the center of one of the pair of longitudinal sides of the magnetic core member
157
(FIGS.
11
and
13
). In one of the longitudinal sides of the magnetic core member
157
are formed first and second connection holding grooves
157
e
and
157
f
extending in the length direction of this longitudinal side and communicating with the capacitor holding hole
157
d
(FIG.
13
). The first connection holding groove
157
e
is formed to communicate with the first winding holding grooves
157
b
through a first communicating groove
157
g
, and the second connection holding groove
157
f
is formed to communicate with the second winding holding groove
157
c
through a second communicating groove
157
h
. One end of the winding
118
extends from the first winding holding grooves
157
b
and is electrically connected to the first electrodes
116
a
of the capacitor
116
through the first communicating groove
157
g
and the first connection holding groove
117
e
. The other end of the winding
118
extends from the second winding holding grooves
157
c
and is electrically connected to the second electrode
116
b
of the capacitor
116
through the second communicating groove
157
h
and the second connection holding groove
157
f
. The magnetic core member
157
and the winding
118
constitute a coil unit
154
. The construction of this embodiment is the same as the sixth embodiment except as noted above.
In the tag
152
constructed as described above, the winding
118
is wound so as to be contained in the grooves
157
a
of the magnetic core member
157
so that the upper side of the winding
118
is at substantially the same position as the upper side of the magnetic core member
157
, thereby preventing the winding
118
from projecting from the grooves
157
a
and smoothing the display plate
120
bonded to the surface of the magnetic core member
157
. As a result, it is possible to improve the appearance of the display plate
120
, and decrease the total thickness of the tag
152
.
Although, in this embodiment, the depth of the grooves is substantially the same as the diameter of the winding, the depth of the grooves may be larger than the diameter of the winding. In this case, the upper side of the winding contained in the grooves is lower than the upper side of the magnetic core member, but the smoothness of the display plate hardly deteriorates due to the small width of the grooves (slightly larger than the diameter of the winding).
FIGS. 14
to
16
show a ninth embodiment of the present invention. In
FIGS. 14
to
16
, the same parts as
FIGS. 7
to
9
are denoted by the same reference numerals.
In this embodiment, a magnetic core member
177
has a plurality of first grooves
177
a
formed at a depth substantially equal to the diameter of a longitudinal winding
178
, and a plurality of second grooves
177
b
formed in a direction different from the first grooves
177
a
to have a depth about twice as large as the diameter of a lateral winding
188
(FIGS.
14
and
15
). The longitudinal winding
178
and the lateral winding
188
have the same diameter. The first grooves
177
a
are formed in both sides of the magnetic core member
177
to extend substantially longitudinally, and the second grooves
177
b
are formed in both sides of the magnetic core member
177
to substantially extend laterally (FIG.
16
). In one of the pair of lateral sides of the magnetic core member
177
, which laterally extend, are formed first longitudinal winding holding grooves
177
c
communicating with the first grooves
177
a
and having a depth substantially equal to the diameter of the longitudinal winding
178
. In the other lateral side of the magnetic core member are formed second longitudinal winding holding grooves
177
d
having a depth about twice as large as the diameter of the longitudinal winding
178
. In one of the pair of longitudinal sides of the magnetic core member
177
, which extend longitudinally, are formed first lateral winding holding grooves
177
e
communicating with the second grooves
177
b
and having a depth substantially equal to the diameter of the lateral winding
188
. In the other longitudinal side are formed second lateral winding holding grooves
177
f
having a depth about twice as large as the diameter of the lateral winding
188
.
On the other hand, at the pair of diagonal corners of the magnetic core member
177
are respectively formed first and second capacitor holding holes
177
g
and
177
h
(FIG.
16
). In these holes
177
g
and
177
h
are contained first and second capacitors
176
and
186
comprising first electrodes
176
a
and
186
a
and second electrodes
176
b
and
186
b
, and dielectric layers
176
c
and
186
c
held between the first electrodes
176
a
and
186
a
, and the second electrodes
176
b
and
186
b
, respectively. These capacitors
176
and
186
are chip capacitors. In one of the longitudinal sides of the magnetic core member
177
is formed a first connection holding groove
177
i
extending in the length direction of the other longitudinal side and communicating with the first capacitor holding hole
177
g
. In one of the lateral sides is formed a second connection holding groove
177
j
extending the length direction of the other lateral side and communicating with the second capacitor holding hole
177
h
. In the other lateral side of the magnetic core member
177
is formed a first communicating groove
177
k
communicating with the first longitudinal winding holding grooves
177
c
and the first capacitor holding hole
177
g
. In the other longitudinal side of the magnetic core member
177
is formed a second communicating groove
177
m
communicating with the first lateral winding holding grooves
177
e
and the second capacitor holding hole
177
h
. One end of the longitudinal winding
178
extends from the first longitudinal winding holding grooves
177
c
and is electrically connected to the first electrode
176
a
of the first capacitor
176
through the first communicating groove
177
k
, and the other end of the longitudinal winding
178
extends from the second longitudinal winding holding grooves
177
d
and is electrically connected to the second electrode
176
b
of the first capacitor
176
through the second connection holding groove
177
j
and the first connection holding groove
177
i
. One end of the lateral winding
188
extends from the first lateral winding holding grooves
177
e
and is electrically connected to the first electrode
186
a
of the second capacitor
186
through the second communicating groove
177
m
, and the other end of the lateral winding
188
extends from the second lateral winding holding grooves
177
f
and is electrically connected to the second electrode
186
b
of the first capacitor
186
through the first connection holding groove
177
i
and the second connection holding groove
177
j
. The magnetic core member
177
, the longitudinal winding
178
and the lateral winding
188
constitute a coil unit
174
. The coil unit
174
and the first and second capacitors
176
,
186
make up the resonance circuit
173
. The construction of this embodiment is the same as the sixth embodiment except as noted above.
In the tag
172
constructed as described above, the display plate
120
bonded to the surface of the magnetic core member
177
can be smoothed, and there is little or no probability that the article
11
with the tag
172
will pass between the transmitting and receiving antennas with the magnetic core member
177
having a magnetic core direction in which the sensitivity of the tag
172
deteriorates. As a result, it is possible to improve the appearance of the display plate
120
, decrease the total thickness of the tag
172
, and further improve the sensitivity of the tag
172
, thereby securely preventing the article
11
from being stolen.
Although, in each of the sixth to ninth embodiments, the chip capacitor is used as the capacitor, and is buried in one of the sides of the magnetic core member, a flatten chip capacitor may be used. In this case, the capacitor may be bonded to one of the sides of the magnetic core member.
Although, in the ninth embodiment, the first grooves are formed to have a depth substantially the same as the diameter of the winding, and the second grooves are formed to have a depth about twice as large as the diameter of the winding, the first grooves may be formed to have a depth larger than the diameter of the winding, and the second winding may be formed to have a depth at least twice as large as the diameter of the winding. In this case, the upper surface of the winding contained in the first grooves is lower than the upper surface of the magnetic core member, but the smoothness of the display plate hardly deteriorates due to the very small width (slightly larger than the diameter of the winding) of the first grooves.
FIGS. 17
to
19
show a tenth embodiment of the present invention. In
FIGS. 17 and 18
, the same parts as
FIGS. 1 and 2
are denoted by the same reference numerals.
In this embodiment, a magnetic core member
197
is made of a sintered ferrite sheet, and a winding
18
is wound around the periphery of the magnetic core member
197
to constitute a coil unit
194
which is contained in a protecting case
199
. The winding
18
is wound around the periphery of the magnetic core member
197
in the same manner as the first embodiment. The protecting case
199
comprises a case body
199
b
having a holding recessed portion
199
a
which can hold the coil unit
194
and the capacitor
16
, and a cover
199
c
detachable from the holding recessed portion
199
a
(FIG.
19
). The case body
199
b
and the cover
199
c
is made of a resin. The coil unit
194
and the capacitor
16
constitute a resonance circuit
193
. The construction of this embodiment is the same as the first embodiment except as noted above.
In the theftproof tag
192
constructed as described above, since the fragile magnetic core member
197
(sintered ferrite sheet) is protected by the protecting case
199
, the operation thereof is substantially the same as the first embodiment except that the magnetic core member
197
can be protected from damage. Therefore, a repeated description is omitted.
The procedure for holding the coil unit
194
and the capacitor
16
in the protecting case
199
is described in detail below. First, a predetermined amount of adhesive is poured into the holding recessed portion
199
a
of the base body
199
b
. Then the coil unit
194
and the capacitor
16
are inserted into the holding recessed portion
199
a
. Next, an adhesive is applied to the upper sides of the coil unit
194
and the capacitor
16
, and the cover
199
c
is inserted into the holding recessed portion
199
a
. Further, the protecting case
199
is maintained at a predetermined temperature for a predetermined time to dry the adhesive. As a result, the coil unit
194
and the capacitor
16
are securely fixed to the case body
199
b
by the adhesive together with the cover
199
c
, preventing the coil unit
194
and the capacitor
16
from coming loose in the protecting case
199
.
The coil unit
194
or both the coil unit
194
and the capacitor
16
may be bonded to an aluminum sheet as a reinforcing member before the coil unit
194
is contained in the protecting case
199
, further preventing damage of the magnetic core member
197
.
EXAMPLES
The present invention is described in further detail below with reference to examples and comparative examples.
Example 1
85% by weight of nylon resin was mixed with carbonyl iron powder having an average particle diameter of 2.5 μm, followed by injection molding to form a magnetic core member 17 of 40 mm in length, 20 mm in width, and 2 mm in thickness, as shown in
FIGS. 1 and 2
. Around the magnetic core member
17
was wound 25 turns of covered copper wire having a diameter of 0.3 mm to obtain a coil unit
14
comprising the winding
18
wound around the periphery of the magnetic core member
17
. The coil unit was considered as Example 1.
Example 2
To the coil unit of Example 1 was bonded an aluminum thin sheet (100 mm in length, 100 mm in width, and 0.3 mm in thickness) to obtain a coil unit with the aluminum thin sheet as Example 2.
Example 3
85% by weight of nylon resin was mixed with reduced iron powder having an average particle diameter of 1 μm, followed by injection molding to form a magnetic core member of 40 mm in length, 20 mm in width, and 2 mm in thickness. Around the magnetic core member was wound 25 turns of covered copper wire having a diameter of 0.3 mm to obtain a coil unit comprising a winding wound around the periphery of the magnetic core member. The coil unit was considered as Example 3.
Example 4
A water atomized powder having an average particle diameter of 10 μm and holding 78% by weight of Ni was flattened by a ball mill, and then annealed at 500° C. in an atmosphere of hydrogen gas to form flakes. The thus-formed flakes were mixed with 75% by weight of nylon resin, followed by injection molding under a magnetic filed of 2000 Oe to form a magnetic core member of 40 mm in length, 20 mm in width, and 2 mm in thickness. Around the magnetic core member was wound 25 turns of covered copper wire having a diameter of 0.3 mm to obtain a coil unit comprising a winding wound around the periphery of the magnetic core member. The coil unit was considered as Example 4.
Example 5
Droplets of a melt holding 89% by weight of Co, 5.2% by weight of Fe, 2.3% by weight of Si and 3.5% by weight of B were contacted with water-cooled copper to form amorphous flakes. 75% by weight of the flakes were mixed with 25% by weight of nylon resin, followed by injection molding under a magnetic field of 2000 Oe to form a magnetic core member of 40 mm in length, 20 mm in width, and 2 mm in thickness. Around the magnetic core member was wound 25 turns of covered copper wire having a diameter of 0.3 mm to obtain a coil unit comprising a winding wound around the periphery of the magnetic core member. The coil unit was considered as Example 5.
Example 6
To both ends of the winding of the coil unit of Example 1 was connected a capacitor having an electrostatic capacity of 64 pF to form a tag as Example 6. The resonance frequency of the tag was 8.2 NHz.
Example 7
To both ends of the winding of the coil unit with the aluminum thin sheet of Example 2 was connected a capacitor having an electrostatic capacity of 73 pF to form a tag as Example 7. The resonance frequency of the tag was 8.2 NHz.
Example 8
The magnetic core member
197
was formed by using a sintered ferrite plate of 50 mm in length, 10 mm in width, and 3 mm in thickness, as shown in
FIGS. 17
to
19
. Around the magnetic core member
197
was wound 16 turns of covered copper wire having a diameter of 0.3 mm to obtain a coil unit
194
comprising a winding
18
wound around the periphery of the magnetic core member
197
. The coil unit
194
was bonded to an aluminum sheet (not shown) of 50 mm in length, 50 mm in width, and 0.3 mm in thickness, and then contained in a protecting case
199
of 51 mm in length, 51 mm in width, and 5.5 mm in depth (inner dimensions) made of an ABS (acrylonitrile-butadiene-styrene) resin having a thickness of 1.0 mm. The coil unit
194
contained in the protecting case
199
was considered as Example 8.
Example 9
80% by weight of nylon resin was mixed with ferrite powder having an average particle diameter of 50 μm, followed by injection molding to form a magnetic core member of 35 mm in length, 35 mm in width, and 2 mm in thickness. Around the magnetic core member was wound 20 turns of covered copper wire having a diameter of 0.3 mm to obtain a coil unit comprising the winding wound around the periphery of the magnetic core member. The coil unit was considered as Example 9.
Example 10
80% by weight of nylon resin was mixed with ferrite powder having an average particle diameter of 50 μm and carbonyl iron powder having an average particle diameter of 2 μm, followed by injection molding to form a magnetic core member of 35 mm in length, 35 mm in width, and 2 mm in thickness. Around the magnetic core member was wound 24 turns of covered copper wire having a diameter of 0.3 mm to obtain a coil unit comprising the winding wound around the periphery of the magnetic core member. The coil unit was considered as Example 10.
Example 11
As shown in
FIGS. 17
to
19
, to both ends of the winding
18
of the coil unit
194
of Example 8 was connected a capacitor
16
having an electrostatic capacity of 56 pF. The capacitor
16
and the coil unit
194
were contained in the protecting case
199
to form a tag
192
as Example 11. The resonance frequency of the tag
192
was 8.2 NHz.
Example 12
To both ends of the winding of the coil unit of Example 9 was connected a capacitor having an electrostatic capacity of 68 pF to form a tag as Example 12. The resonance frequency of the tag was 8.5 NHz.
Comparative Example 1
First, a base sheet of 50 mm in length, 50 mm in width, and 0.1 mm in thickness was formed by using paper as an insulating material, and a thin copper sheet having a thickness of 0.1 mm was applied to one of the sides of the base sheet. The thin copper sheet was then etched to form a coil unit having a substantially square shape and a line width of 1 mm on the base sheet. The number of the turns of the coil unit was 14. The coil unit formed on the base sheet was considered as Comparative Example 1.
Comparative Example 2
To both ends of the coil unit of Comparative Example 1 was connected a capacitor having an electrostatic capacity of 64 pF to form a tag as Comparative Example 2. The resonance frequency of the tag was 8.2 MHZ.
Comparative Test 1 and Evaluation
Each of the coil units of Examples 1, 9 and 10 was placed on an acrylic sheet (100 mm in length, 100 mm in width, and 1 mm in thickness) and an aluminum sheet (100 in length, 100 mm in width, and 1 mm in thickness). Each of the coil units of Examples 2 and 8 and Comparative Example 1 was placed on an acrylic sheet (100 mm in length, 100 mm in width, and 1 mm in thickness), an aluminum sheet (100 mm in length, 100 mm in width, and 1 mm in thickness), and a steel sheet (100 mm in length, 100 mm in width, and 1 mm in thickness).
In this state, each of the coil units was connected to RF Impedance Analyzer HP 4191A (produced by Yokokawa Hewlett-Packard Co., Ltd.) to measure the self-inductance and Q value of each of the coil units while changing the frequency. The Q value was indicated directly on the RF impedance analyzer. The results are shown in Tables 1 and 2. The acrylic sheet, the aluminum sheet and the steel sheet were used as substitutes for articles to which the tag was attached.
TABLE 1
|
|
Self-inductance of coil unit
|
Measurement
(μH)
Q value of coil unit
|
frequency
Acrylic
Aluminum
Steel
Acrylic
Aluminum
Steel
|
(MHZ)
sheet
sheet
sheet
sheet
sheet
sheet
|
|
Example 1
|
5
5.911
5.300
—
85.6
79.9
—
|
6
5.915
5.316
—
94.1
87.2
—
|
7
5.921
5.337
—
100.8
90.5
—
|
8
5.929
5.363
—
104.5
95.3
—
|
9
5.940
5.393
—
98.3
95.8
—
|
10
5.950
5.426
—
94.2
98.6
—
|
11
5.962
5.464
—
90.3
86.8
—
|
12
5.976
5.526
—
89.4
85.8
—
|
13
5.991
5.553
—
89.9
83.5
—
|
14
6.006
5.605
—
89.3
82.1
—
|
15
6.025
5.663
—
86.9
79.1
—
|
Example 2
|
5
5.300
5.095
5.282
79.9
77.3
69.3
|
6
5.316
5.110
5.292
87.2
85.6
76.2
|
7
5.337
5.125
5.327
90.5
90.2
83.5
|
8
5.363
5.149
5.327
95.3
95.5
83.5
|
9
5.393
5.186
5.352
95.8
95.3
85.1
|
10
5.426
5.205
5.370
98.6
95.9
87.4
|
11
5.464
5.019
5.653
86.8
95.9
77.9
|
12
5.526
5.279
5.373
85.8
87.7
78.3
|
13
5.553
5.301
5.458
83.5
86.7
76.4
|
14
5.605
5.330
5.491
82.1
85.6
76.5
|
15
5.663
5.363
5.525
79.1
83.4
74.6
|
Comparative
|
Example 1
|
5
5.263
0.812
1.696
60.0
7.6
3.4
|
6
5.310
0.791
1.616
66.8
7.6
3.1
|
7
5.369
0.774
1.548
71.3
7.5
3.0
|
8
5.444
0.759
1.491
75.8
7.3
2.9
|
9
5.531
0.739
1.438
77.0
7.5
2.9
|
10
5.632
0.721
1.389
80.4
7.4
2.8
|
11
5.749
0.705
1.343
86.0
5.2
2.7
|
12
5.885
0.690
1.298
84.9
8.2
2.8
|
13
6.043
0.688
1.254
83.8
7.9
2.8
|
14
6.220
0.646
1.211
82.6
7.8
2.9
|
15
6.425
0.623
1.167
79.2
8.0
3.0
|
|
TABLE 2
|
|
Self-inductance of coil unit
|
Measurement
(μH)
Q value of coil unit
|
frequency
Acrylic
Aluminum
Steel
Acrylic
Aluminum
Steel
|
(MHZ)
sheet
sheet
sheet
sheet
sheet
sheet
|
|
Example 8
|
5
6.411
5.834
5.884
147.0
152.5
73.7
|
6
6.468
5.886
5.932
139.1
148.5
75.4
|
7
6.531
5.947
5.992
127.2
129.7
72.3
|
8
6.612
6.020
6.067
106.3
110.9
67.6
|
9
6.705
6.108
6.153
84.5
91.0
60.3
|
10
6.802
6.197
6.242
63.3
67.8
50.8
|
11
6.913
6.300
6.347
48.7
53.3
41.4
|
12
7.041
6.419
6.467
38.9
42.6
34.7
|
13
7.172
6.542
6.594
31.2
34.2
29.1
|
14
7.316
6.679
6.732
26.2
28.7
25.1
|
15
7.475
6.828
6.884
22.6
24.6
21.9
|
Example 9
|
5
5.095
4.608
—
105.7
92.5
—
|
6
5.118
4.643
—
113.0
97.4
—
|
7
5.142
4.685
—
118.0
101.1
—
|
8
5.174
4.737
—
124.4
109.9
—
|
9
5.211
4.800
—
136.9
112.6
—
|
10
5.247
4.861
—
140.4
114.6
—
|
11
5.296
4.939
—
143.2
117.8
—
|
12
5.354
5.033
—
145.9
118.2
—
|
13
5.413
5.136
—
143.7
111.5
—
|
14
5.480
5.251
—
147.3
112.5
—
|
15
5.561
5.376
—
145.2
110.0
—
|
Example 10
|
5
5.498
4.999
—
88.8
79.9
—
|
6
5.566
5.076
—
94.3
83.9
—
|
7
5.647
5.170
—
97.3
86.4
—
|
8
5.750
5.288
—
101.2
92.1
—
|
9
5.873
5.407
—
108.7
93.1
—
|
10
6.013
5.598
—
108.2
92.4
—
|
11
6.191
5.806
—
107.8
92.8
—
|
12
6.408
6.066
—
107.5
91.1
—
|
13
6.664
6.380
—
103.0
84.2
—
|
14
6.976
6.775
—
102.4
82.4
—
|
15
7.369
7.268
—
98.4
77.9
—
|
|
Tables 1 and 2 reveal that in Comparative Example 1, the use of the aluminum sheet as a conductive material and the steel sheet as a ferromagnetic material causes significant decreases in the self-inductance and Q value regardless of the frequency, as compared with the use of the acrylic sheet as a non-magnetic material.
On the other hand, in Examples 1, 9 and 10, the use of the aluminum sheet causes some decreases in both the self-inductance and Q value compared to the acrylic sheet, but the decreases are extremely smaller than in Comparative Example 1. Also, in Examples 1, 9 and 10, the use of the aluminum sheet showed a Q value of over 60 (the minimum value necessary for practical use) and a self-inductance of over 4 μH. Since the self-inductance of the aluminum sheet was different from the acrylic sheet, even in the same coil unit, the resonance frequency of the coil unit on the acrylic sheet was slightly different from the coil unit on the aluminum sheet. However, such a degree of difference in resonance frequency falls in a practicable range.
In Example 2, in all cases of the acrylic sheet, the aluminum sheet and the steel sheet, the Q value was 60 or more, and the self-inductance slightly changed with the materials of the acrylic sheet, the aluminum sheet and the steel sheet. In Example 8, in the cases of the acrylic sheet and aluminum sheet, the Q value was 60 or more at a measurement frequency of 10 MHZ or less, and in the case of the steel sheet, the Q value was 60 or more at a measurement frequency of 9 MHZ or less. In the cases of the acrylic sheet, the aluminum sheet and the steel sheet, the self-inductance slightly changed with the material.
Comparative Test 2 and Evaluation
Each of the coil units of Examples 1, 3 to 5 and 8 to 10 was placed on an acrylic sheet (100 mm in length, 100 mm in width, and 1 mm in thickness), and an electric wave was applied to each of the coils with varying frequencies in the same manner as Example 1 to measure the L and Q values. The results are shown in Tables 3 and 4.
TABLE 3
|
|
Measure-
|
ment
Self-inductance of coil unit (μH)
Q value of coil unit
|
frequen-
Example
Example
Example
Example
Example
Example
Example
Example
|
cy (MHZ)
1
3
4
5
1
3
4
5
|
|
5
5.911
5.468
6.562
5.882
85.6
77.0
72.7
73.4
|
6
5.915
5.501
6.684
5.868
94.1
86.6
79.0
79.8
|
7
5.921
5.536
6.809
5.856
100.8
94.8
83.7
84.4
|
8
5.929
5.573
6.937
5.846
104.5
96.3
85.7
86.5
|
9
5.940
5.613
7.068
5.839
98.3
97.3
79.6
80.4
|
10
5.950
5.653
7.200
5.831
94.2
99.5
71.4
72.1
|
11
5.962
5.693
7.333
5.825
90.3
100.1
71.3
72.0
|
12
5.976
5.737
7.470
5.820
89.4
99.0
69.7
70.4
|
13
5.991
5.781
7.608
5.817
89.9
95.3
69.2
69.8
|
14
6.006
5.826
7.748
5.814
89.3
94.4
67.9
68.5
|
15
6.025
5.874
7.893
5.814
86.9
93.6
65.2
65.7
|
|
TABLE 4
|
|
Measure-
Self-inductance of coil unit
|
ment
(μH)
Q value of coil unit
|
frequen-
Example
Example
Example
Example
Example
Example
|
cy (MHZ)
8
9
10
8
9
10
|
|
5
6.411
5.095
5.498
147.G
105.7
88.8
|
6
6.468
5.118
5.566
139.1
113.0
94.3
|
7
6.531
5.142
5.647
127.2
118.0
97.3
|
8
6.612
5.174
5.750
106.3
124.4
101.2
|
9
6.705
5.211
5.873
84.5
138.9
108.7
|
10
6.802
5.247
6.013
63.3
140.4
108.2
|
11
6.913
5.296
6.191
48.7
143.2
107.8
|
12
7.041
5.354
6.408
38.9
145.9
107.5
|
13
7.172
5.413
6.664
31.2
143.7
103.0
|
14
7.316
5.480
6.976
26.2
147.3
102.4
|
15
7.475
5.561
7.369
22.6
145.2
98.4
|
|
Tables 3 and 4 reveal that in the coil units of Examples 1, 3 to 5 and 8 to 10, the self-inductance and the Q value are as high as 4 μH or more and 60 or more, respectively.
Comparative Test 3 and Evaluation
Each of the tags of Examples 6, 7, 11 and 12 and Comparative Example 2 was placed on an acrylic sheet, an aluminum sheet, and a steel sheet, and an operation test was carried out by using a theftproof monitor for each of the tags. The theftproof monitor is comprised of a transmitting antenna and a receiving antenna which are provided in a standing condition at a predetermined distance therebetween, and a control unit in which control input is connected to the receiving antenna, and control output is connected to the transmitting antenna and a speaker. The operation test was carried out by examining whether or not the speaker generated an alarm while changing the direction of the tag and the position between the transmitting antenna and the receiving antenna where the tag was passed. The results obtained are shown in Table 5. In Table 5, “o” marks indicate that the speaker generated an alarm regardless of the direction of the tag and the position between the transmitting and receiving antennas where the tag was passed, “Δ” marks indicate that the speaker generated an alarm only when the tag was passed in the specified direction through the specified position between the transmitting and receiving antennas, and “X” marks indicate that the speaker generated no alarm regardless of the direction of the tag and the position between the transmitting and receiving antennas where the tag was passed.
TABLE 5
|
|
Rate of generation of alarm from speaker
|
Acrylic sheet
Aluminum sheet
Steel sheet
|
|
Example 6
◯
Δ
Δ
|
Example 7
◯
◯
◯
|
Example 11
◯
Δ
Δ
|
Example 12
◯
◯
◯
|
Comparative
◯
X
X
|
Example 2
|
|
Table 5 reveals that in the tag of Comparative Example 2 placed on any one of the sheets, the speaker generated no alarm regardless of the direction of the tag and the position between the transmitting and receiving antennas where the tag was passed. On the other hand, in the tags of Examples 6 and 11 placed on the aluminum or steel sheet, the speaker generated an alarm only when the tag was passed in the specified direction through the specified position between the transmitting and receiving antennas, while in the tags placed on the acrylic sheet, the speaker generated an alarm regardless of the direction of the tag and the position between the transmitting and receiving antennas where the tag was passed. In the tags of Examples 7 and 12 placed on any one of the sheets, the speaker generated an alarm regardless of the direction and the position between the transmitting and receiving antennas where the tag was passed. This is possibly due to the fact that in Example 7, the aluminum thin sheet attached to the coil unit electromagnetically cuts off the coil unit from the aluminum sheet or steel sheet, thereby completely preventing a change in the self-inductance and a decrease in the Q value of the coil unit.
As described above, in the present invention, the magnetic core member of the coil unit is made of a composite material composed of soft magnetic metal powder or flakes, and a plastic, and the winding wound around the periphery of the magnetic core member is connected to the capacitor, and a portion of the periphery of the magnetic core member faces the attaching surface of an article. Therefore, when the resonance circuit is attached to an article made of a conductive material such as an aluminum sheet, or a ferromagnetic material such as a steel sheet or the like, the electric wave emitted from the resonance circuit which resonates is transmitted in the magnetic core direction of the magnetic core member, i.e., in parallel with the attaching surface of the article, does not pass through the article, and is thus hardly influenced by the material of the article. As a result, the self-inductance of the coil unit does not decrease regardless of the material of the article, and thus the resonance frequency of the resonance circuit hardly changes. Also, the Q value of the coil unit does not decrease, and thus the resonance width of the resonance frequency is decreased, thereby improving the resonance characteristics of the tag, and decreasing the number of errors in the operation of the theftproof monitor.
Even if the magnetic core member is made of a sintered ferrite sheet, a composite material composed of a ferrite powder and a plastic, or a compound material composed of a soft magnetic metal powder or flakes, a ferrite powder and a plastic, the same effects as described above can be obtained.
In the use of carbonyl iron powder, reduced iron powder, flakes or flake-shaped amorphous alloy formed by flattening a soft magnetic metal powder pulverized by atomization as the soft magnetic metal, the soft magnetic metal can be formed in an optimum shape using an optimum material, and thus the resonance characteristics of the tag can be improved.
With a non-magnetic sheet or foil having conductivity and bonded to the coil unit facing the attaching surface of the article made of a ferromagnetic material, the portion of the magnetic flux emitted from the magnetic core member and passing through the portion of the article, to which the tag is attached, passes above the sheet or foil having high conductivity, and the sheet or foil causes less hysteresis loss, thereby causing substantially no eddy current. As a result, the resonance circuit is not influenced by the article made of a ferromagnetic material, and the coil unit is electromagnetically cut off from the article, thereby completely preventing a change in the self-inductance and a decrease in the Q value of the coil unit.
Also, where the capacitor is bonded to the coil unit facing the attaching surface of the article so that one of the electrodes of the capacitor also serves as a non-magnetic sheet or foil having conductivity, the resonance circuit is not influenced by the article made of a ferromagnetic material, and the coil unit is electromagnetically cut off from the article, as described above. Therefore, it is possible to completely prevent a change in the self-inductance and a decrease in the Q value of the coil unit, and decrease the number of the parts required and the total surface area of the tag.
In the use of a single or a plurality of magnetic core members having different magnetic core directions, there is little or no probability that the tag will pass between the transmitting and receiving antennas with the magnetic core member having the magnetic core direction in which the sensitivity deteriorates. As a result, the sensitivity of the tag is further improved, and stealing of the article can be securely prevented.
Where the portion of the magnetic core member on which the winding is provided has a smooth recessed portion which can contain the entire winding, or a plurality of grooves which can respectively contain the turns of the winding, the winding does not project from the recessed portion or the grooves, and thus the display plate bonded to the surface of the magnetic core member can be smoothed, thereby improving the appearance of the display plate and decreasing the total thickness of the tag.
Where the grooves comprise a plurality of first grooves and a plurality of second grooves, and the second grooves are formed in a direction different from the first grooves to have a depth twice or more as large as the diameter of the winding, the display plate bonded to the surface of the magnetic core member can be smoothed, and there is little or no probability that the tag will pass between the transmitting and receiving antennas with the magnetic core member having the magnetic core direction in which the sensitivity deteriorates. As a result, it is possible to improve the appearance of the display plate, decrease the total thickness of the tag, further improve the sensitivity of the tag, and thus securely prevent the theft of the article.
In the use of a chip capacitor as the capacitor, which is buried in or bonded to the side of the magnetic core member, the smoothness of the display plate bonded to the surface of the magnetic core member doe not deteriorate, thereby improving the appearance of the display plate and decreasing the total thickness of the tag.
Furthermore, with the magnetic core member comprising the coil unit made of a sintered ferrite sheet and contained in a protecting case, the fragile magnetic core member (sintered ferrite sheet) is protected by the protecting case, and thus damage to the magnetic core member can be prevented.
Claims
- 1. A tag for attachment to an article to prevent theft of the article, comprising:a resonance circuit which resonates upon receiving an input at a specified frequency, wherein said resonance circuit includes a coil unit and a capacitor, said capacitor being electrically connected to both ends of said coil unit; said coil unit includes a magnetic core member and a winding wound around a periphery of said magnetic core member, said winding being connected to said capacitor, wherein a portion of said periphery of said magnetic core member faces an attaching surface of the article, and wherein said magnetic core is made of a composite material composed of any one of a powder and flakes of a soft magnetic material, and a plastic.
- 2. The tag according to claim 1, wherein said magnetic core member is made of a composite material composed of a ferrite powder and a plastic.
- 3. The tag according to claim 1, wherein said magnetic core member further includes a powder of flakes of a soft magnetic metal.
- 4. The tag according to claim 1, wherein said soft magnetic material is a carbonyl iron powder.
- 5. The tag according to claim 1, wherein said soft magnetic material is a reduced iron powder.
- 6. The tag according to claim 1, wherein said soft magnetic material is formed in flakes by pulverizing by atomization to form a powder and then flattening said powder.
- 7. The tag according to claim 1, wherein said soft magnetic material is a flake-shaped amorphous alloy.
- 8. The tag according to claim 1, further comprising any one of a non-magnetic electromagnetic shielding sheet and a foil having conductivity which is bonded to said coil unit which faces the attaching surface of the article.
- 9. The tag according to claim 1, wherein said capacitor is bonded to said coil unit which faces the attaching surface of the article, said capacitor having one electrode which serves as any one of a non-magnetic electromagnetic shielding sheet and a foil having conductivity.
- 10. The tag according to claim 1, wherein said magnetic core member has different magnetic core directions.
- 11. The tag according to claim 1, wherein said magnetic core member has a smooth recessed portion formed to a depth substantially equal to a diameter of said winding, around which said winding is wound so that said winding is contained in said smooth recessed portion.
- 12. The tag according to claim 1, wherein said magnetic core member contains a plurality of grooves, around which said winding is wound so that turns of said winding are contained in said plurality of grooves.
- 13. The tag according to claim 12, wherein said plurality of grooves include a plurality of first grooves formed to a depth at least equal to a diameter of said winding, and a plurality of second grooves formed in a direction different from said plurality of first grooves and having a depth at least twice as deep as said diameter of said winding.
- 14. The tag according to claim 1, wherein said capacitor is a chip capacitor and is any one of bonded to and buried in a side of said magnetic core member.
- 15. The tag according to claim 1, wherein said capacitor is a chip capacitor and is provided in parallel with said magnetic core member.
- 16. The tag according to claim 1, wherein said coil unit is contained in a protecting case.
- 17. A tag for attachment to an article to prevent theft of the article, comprising:a resonance circuit which resonates upon receiving an input at a specified frequency, wherein said resonance circuit includes a coil unit and a capacitor said capacitor being electrically connected to both ends of said coil unit; said coil unit includes a magnetic core member and a winding wound around a periphery of said magnetic core member, said winding being connected to said capacitor, wherein a portion of said periphery of said magnetic core member faces an attaching surface of the article, wherein said magnetic core member is made of a sintered ferrite sheet; and a display plate structurally configured to display a price.
- 18. A tag for attachment to an article to prevent theft of the article, comprising:a resonance circuit which resonates upon receiving an input at a specified frequency, wherein said resonance circuit includes a coil unit and a capacitor, said capacitor being electrically connected to both ends of said coil unit; said coil unit includes a magnetic core member and a winding wound around an outer periphery of said magnetic core member, said winding being connected to said capacitor, wherein a portion of said periphery of said magnetic core member faces an attaching surface of the article; and a plurality of grooves formed in said outer periphery of said magnetic core member, wherein said winding is wound around said magnetic core member so that turns of said winding are contained in said plurality of grooves.
Priority Claims (3)
Number |
Date |
Country |
Kind |
9-248008 |
Sep 1997 |
JP |
|
10-095572 |
Apr 1998 |
JP |
|
10-133286 |
May 1998 |
JP |
|
US Referenced Citations (2)
Number |
Name |
Date |
Kind |
3868842 |
Zimmermann et al. |
Mar 1975 |
|
6018298 |
Endo et al. |
Jan 2000 |
|