This disclosure relates generally to an aircraft system and, more particularly, to a thermal anti-icing system for an aircraft propulsion system.
An aircraft propulsion system may include a thermal anti-icing system for melting ice accumulation on an inlet lip of a nacelle. Various thermal anti-icing systems are known in the art, which known systems include hot air systems and electrical resistance systems. While these known thermal anti-icing systems have various benefits, there is still room in the art for improvement. There is a need in the art therefore for an improved thermal anti-icing system for an aircraft propulsion system.
According to an aspect of the present disclosure, an assembly is provided for an aircraft propulsion system. This assembly includes a nacelle inlet structure and a microwave system. The nacelle inlet structure extends circumferentially about a centerline. The nacelle inlet structure includes an exterior skin. The exterior skin includes dielectric material. The microwave system is configured to direct microwaves to the dielectric material for melting and/or preventing ice accumulation on the exterior skin.
According to another aspect of the present disclosure, another assembly is provided for an aircraft propulsion system. This assembly includes a nacelle inlet lip and a microwave system. The nacelle inlet lip extends circumferentially about a centerline. The nacelle inlet lip includes an exterior skin configured with a plurality of dielectric inserts. The microwave system is configured to direct microwaves to the dielectric inserts for melting and/or preventing ice accumulation on the exterior skin.
According to still another aspect of the present disclosure, another assembly is provided for an aircraft propulsion system. This assembly includes a nacelle inlet structure, a microwave system and a sensing system. The nacelle inlet structure includes an exterior surface and dielectric material. The microwave system is configured to direct microwaves to the dielectric material for melting and/or preventing ice accumulation on the exterior surface. The sensing system is configured to detect presence of ice based on a sensed parameter associated with the microwaves.
The exterior skin may at least partially form an inlet lip of the nacelle inlet structure. The inlet lip may be configured with the dielectric material.
The exterior skin may at least partially form an inner lip skin of the nacelle inlet structure. The inner lip skin may be configured with the dielectric material.
The exterior skin may at least partially form an outer lip skin of the nacelle inlet structure. The outer lip skin may be configured with the dielectric material.
The exterior skin may include a base and a plurality of inserts. The base may be configured with a plurality of apertures. Each of the plurality of inserts may plug a respective one of the plurality of apertures. The plurality of inserts may include the dielectric material.
The plurality of inserts may be arranged into a plurality of arrays.
A first of the plurality of arrays may include a first set of the plurality of inserts. A second of the plurality of arrays may include a second set of the plurality of inserts. The second set of the plurality of inserts may be circumferentially offset from the first set of the plurality of inserts about the centerline.
A first of the plurality of arrays may include a first set of the plurality of inserts. A second of the plurality of arrays may include a second set of the plurality of inserts. The second set of the plurality of inserts may be axially offset from the first set of the plurality of inserts along the centerline.
The dielectric material may be configured into an annular band.
The annular band may be located at an axially forwardmost point of the nacelle inlet structure.
The nacelle inlet structure may be configured with an internal cavity at least partially formed by the exterior skin. The microwave system may include a waveguide within the internal cavity. The waveguide may be configured to direct the microwaves to the dielectric material.
The microwaves may be transmitted at a frequency between one and ten gigahertz.
The dielectric material may include alumina, silica and/or a fluoropolymer.
The microwave system may be configured to generate the microwaves in pulses.
The microwave system may include a coax transmission line waveguide.
The microwave system may include a waveguide comprising a fluoropolymer.
The microwave system may include a microwave source configured as a magnetron, a klystron, a gyrotron or a solid state source.
The assembly may also include a sensing system configured to detect presence of ice based on a sensed parameter associated with the microwaves.
The present disclosure may include one or more of the features disclosed above and/or below alone or in any combination thereof
The foregoing features and the operation of the invention will become more apparent in light of the following description and the accompanying drawings.
The nacelle 12 is configured to house and provide an aerodynamic cover for the gas turbine engine. An outer structure 14 of the nacelle 12 extends along an axial centerline 16 of the gas turbine engine between a nacelle forward end 18 and a nacelle aft end 20. The outer structure 14 of
As described below in further detail, the inlet structure 22 is disposed at the nacelle forward end 18. The inlet structure 22 is configured to direct a stream of air through an inlet opening 28 (see also
The fan cowls 24 are disposed axially between the inlet structure 22 and the aft structure 26. Each fan cowl 24 of
The term “stationary portion” is used above to describe a portion of the nacelle 12 that is stationary during propulsion system operation (e.g., during takeoff, aircraft flight and landing). However, the stationary portion may be otherwise movable for propulsion system inspection/maintenance; e.g., when the propulsion system 10 is non-operational. Each of the fan cowls 24, for example, may be configured to provide access to components of the gas turbine engine such as the fan case 32 and/or peripheral equipment configured therewith for inspection, maintenance and/or otherwise. In particular, each of the fan cowls 24 may be pivotally mounted with the aircraft propulsion system 10 by, for example, a pivoting hinge system. The present disclosure, of course, is not limited to the foregoing fan cowl configurations and/or access schemes.
The aft structure 26 of
The inlet structure 22 in
The inner barrel 44 extends circumferentially around the axial centerline 16. The inner barrel 44 extends axially along the axial centerline 16 between an inner barrel forward end 52 and an inner barrel aft end 54. The inner barrel 44 may be configured to attenuate noise generated during propulsion system operation and, more particularly for example, noise generated by rotation of the fan. The inner barrel 44 of
The inlet lip 46 forms a leading edge 56 of the nacelle 12 as well as the inlet opening 28 to the fan section of the gas turbine engine. The inlet lip 46 has a cupped (e.g., generally U-shaped) cross-sectional geometry, which extends circumferentially as an annulus around the axial centerline 16. The inlet lip 46 includes an inner lip skin 58 and an outer lip skin 60, which skins 58 and 60 may (or may not) be formed together from a generally contiguous sheet material. Examples of such sheet material include, but are not limited to, metal (e.g., aluminum (Al) or titanium (Ti) sheet metal) and/or dielectric material (e.g., alumina, silica or fluoropolymer).
The inner lip skin 58 extends axially from an intersection with the outer lip skin 60 at the nacelle forward end 18 to the inner barrel 44, which intersection may be at an axially forwardmost point 62 (e.g., a flow stagnation point) on the inlet lip 46. An aft end 64 of the inner lip skin 58 is attached to the forward end 52 of the inner barrel 44 with, for example, one or more fasteners; e.g., rivets, bolts, etc. The inner lip skin 58 may also or alternatively be bonded (e.g., welded, brazed, adhered, etc.) to the inner barrel 44. Of course, the present disclosure is not limited to any particular attachment techniques between the inlet lip 46 and the inner barrel 44.
The outer lip skin 60 extends axially from the intersection with the inner lip skin 58 at the nacelle forward end 18 to the outer barrel 48.
The outer barrel 48 has a tubular outer barrel skin 66 that extends circumferentially around the axial centerline 16. The outer barrel skin 66 extends axially along the axial centerline 16 between the inlet lip 46 and, more particularly, the outer lip skin 60 and an aft end 68 of the outer barrel 48.
The outer barrel 48 and its skin 66 may be formed integrally with the outer lip skin 60 and, more particularly, the entire inlet lip 46 as shown in
The forward bulkhead 50 is configured with the inlet lip 46 to form an internal forward cavity 72 (e.g., annular D-duct) within the inlet lip 46. The forward bulkhead 50 of
The cavity 72 extends axially within the inlet lip 46 from a forward end 74 of the inlet lip 46 (e.g., at the point 62) to the forward bulkhead 50. The cavity 72 extends radially within the inlet lip 46 from the inner lip skin 58 to the outer lip skin 60. Referring to
Referring to
The microwave system 80 includes a microwave source 84 and a microwave transmission system 86. The microwave source 84 may be configured to generate microwaves 88 at a frequency of, for example, between 2.3 gigahertz (GHz) and 2.6 gigahertz; e.g., at exactly or about (e.g., +/−0.01 or 0.02) 2.45 gigahertz (GHz). Of course, in other embodiments, the microwave source 84 may generate the microwaves 88 at a frequency at or above 2.6 gigahertz. In still other embodiments, the microwave source 84 may generate the microwaves 88 at a frequency at or below 2.3 gigahertz. For example, the microwave source 84 may be configured to generate microwaves 88 at a frequency between one and ten gigahertz, or between one and three gigahertz, or between 2.2 and 2.7 gigahertz.
The microwave source 84 may be configured as or otherwise include a vacuum electron device (VED) such as, but not limited to, a magnetron, a klystron and a gyrotron. The microwave source 84 may alternatively be configured as or otherwise include a solid state device; e.g., a solid state microwave source. Such a solid state device may include a radio-frequency (RF) transistor configured to generate the microwaves 88.
It is worth noting, the inventors of the present disclosure have found, generally speaking, a solid state device may have various advantages over a vacuum electron device. For example, a solid state device may require less (e.g., 10-100× less) operational power than a vacuum electron device; e.g., 20-50 volts versus 4000 volts. A solid state device may have a longer useful lifetime than a vacuum electron device; e.g., 15-20 plus years versus 500-1000 hours. A solid state device may have a lower mass and, thus, weigh less than a vacuum electron device. A solid state device may have improved control over a vacuum electron device.
In some embodiments, the microwave source 84 may be configured to generate a continuous output (e.g., stream) of the microwaves 88. In other embodiments, the microwave source 84 may be configured to generate an intermittent (e.g., pulsed) output of the microwaves 88.
The microwave transmission system 86 is configured to transmit the microwaves 88 generated by the microwave source 84 to a desired location or locations within the nacelle 12 and, more particularly, within the inlet structure 22; e.g., within the forward cavity 72. The microwave transmission system 86 is further configured to selectively direct the microwaves 88 at/to the dielectric material 82 as described below in further detail.
The microwave transmission system 86 of
The microwave waveguide 90 of
Referring to
The tubular waveguide (see
Referring to
Referring to
Referring to
One or more of the apertures 94 may each be configured as an (e.g., laterally and/or longitudinally) elongate aperture; e.g., a slit or a slot. The term “elongated aperture” may describe an aperture with a major axis and a minor axis. Examples of an elongated aperture include, but are not limited to, a rectangle, an oval, an ellipse, etc. Of course, in other embodiments, the aperture 94 may be non-elongated aperture. Examples of a non-elongated aperture include, but are not limited to, a square, a circle, etc.
In some embodiments, referring to
During operation of the thermal anti-icing system 42 of
In the embodiments described above, the exterior skin 78 is formed from both the dielectric material 82 via the inserts 102 and the exterior skin base material. However, in other embodiments, an entire portion (e.g., the inner lip skin 58 and/or the outer lip skin 60) of the inlet structure 22 and its exterior skin 78 may be constructed from the dielectric material 82; e.g., a sheet of dielectric material.
Referring to
Detecting the presence of ice may enable the thermal anti-icing system 42 to be self-actuated and/or self-terminated. For example, when ice is detected on the exterior skin 78 and its exterior surface 76 by the sensing system 112 based on one or more of the afore-described parameters, the thermal anti-icing system 42 may be configured to turn on (e.g., power and/or activate) the microwave source 84 to generate microwaves for directing to the dielectric material 82 as described above. In this manner, the thermal anti-icing system 42 may be self-actuated via feedback from the sensing system 112. In addition or alternatively, when no ice is detected on the exterior skin 78 and its exterior surface 76 by the sensing system 112 based on one or more of the afore-described parameters, the thermal anti-icing system 42 may be configured to turn off the microwave source 84. In this manner, the thermal anti-icing system 42 may be self-terminated via feedback from the sensing system 112.
While various embodiments of the present invention have been disclosed, it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the invention. For example, the present invention as described herein includes several aspects and embodiments that include particular features. Although these features may be described individually, it is within the scope of the present invention that some or all of these features may be combined with any one of the aspects and remain within the scope of the invention. Accordingly, the present invention is not to be restricted except in light of the attached claims and their equivalents.