1. Field of the Disclosure
The disclosure refers to a thermal engine such as an internal combustion engine and/or a steam engine. Specifically, the thermal engine is a generator.
2. Description of Related Art
Conventional internal combustion engines comprise a rotary element such as a crankshaft. The rotary element is typically connected with a plurality of piston/cylinder units for rotational driving. Here, the piston/cylinder units are arranged in a line or under an angle with respect to each other to form an in-line engine or a V-type engine, respectively. In such engines, the piston rods of the piston/cylinder units extend in a plane substantially perpendicular to the longitudinal axis of the crankshaft. The rotary element is further connected with a flywheel in order to guarantee a uniform rotational movement and to force the pistons in the cylinders back for a compression of the fuel in the combustion space.
With thermal engines designed as steam engines and steam turbines, water is heated to become water vapor. The water vapor expands in expansion spaces. This causes the movement of the piston or the turbine wheel.
Turbines connected with a generator for the generation of electricity may possibly have an efficiency of about 40%.
Further, gas turbines are known, that also achieve an efficiency of about 40% when coupled with a generator. An increase in efficiency may be achieved by coupling a gas turbine and a steam turbine. However, such coupled arrangements of gas and steam turbines are technically complex and large-volume units.
It is an object of the disclosure to provide a thermal engine with small overall dimensions and high efficiency.
The object is achieved with a thermal engine wherein, according to the disclosure, the rotary element preferably surrounds a plurality of drive means or the drive means are arranged within the rotary element, respectively. Each of the drive means provided within the rotary element comprises a plurality of piston/cylinder units. According to the disclosure, the cylinders of a drive means are in communication with a centrally arranged expansion or combustion space. The explosion of a fuel/air mixture in the expansion space, for example, causes an outward directed movement of the pistons in the cylinders. Since the pistons are connected with the rotary element, and especially abut a power transmission surface of the rotary element, the outward movement of the piston with respect to the expansion space causes a rotation of the rotary element. This arrangement leads to a compact structure.
The preferably at least two drive means of the present engine preferably have three cylinders each. The cylinders, and thus the cylinder/piston unit, is preferably arranged in a star-shaped configuration around the central expansion space. Thereby, a uniform transmission of power to the rotary element can be obtained. It is particularly preferred for the piston/cylinder unit to be arranged in one plane per drive means and that the planes of adjacent drive means are preferably formed in parallel to each other. In this preferred embodiment, the rotary element is preferably of cylindrical or elongate design. Here, the rotary element rotates around a central axis preferably extending through the expansion spaces. In this case, the rotary element preferably has a uniform cross section along the central axis.
However, it is also possible to arrange the individual piston/cylinder units of the individual drive means not in a plane, but under angles with respect to each other. This allows a further reduction of the overall dimensions of the present internal combustion engine. In this embodiment, the power transmission surface of the rotary element has to be adapted correspondingly so that the power transmission is effected with as little loss as possible.
The rotary element has a power transmission surface preferably situated on the inner side of the rotary element. The pistons or a piston surface of the piston heads of the pistons preferably abuts the power transmission surface. In a particularly preferred embodiment, the rotary element has a corrugated structure or a surface having a corrugated structure. The piston heads abut this surface, which in particular is the power transmission surface of the rotary element. In cross section, the corrugated structure preferably has bulges and recesses. When the pistons are at the lower dead centre, the piston heads abut the bulges that are directed towards the piston or the respective expansion space of the drive means. Accordingly, the piston heads abut the recesses that are directed away from the respective expansion space, when the pistons are at the upper dead centre. Expansions of the pistons, i.e. displacements of the piston from the position of the lower dead centre to the position of the upper dead centre, causes force to be transmitted onto the rotary element, the rotary element being set to a rotary movement by the linear forces directed outward with respect to the expansion space.
In a preferred embodiment, the pistons of a drive means have a common expansion or combustion space. Here, an expansion or explosion of the propelling medium causes a preferably synchronous outward movement of the pistons. Due to the outward movement, the pistons reach the upper dead centre where they abut the recesses in the corrugated structure. Rotating the rotary element further, the pistons are again forced inward to the lower dead centre until the pistons abut the bulges facing towards the expansion space.
The piston/cylinder units are preferably arranged in a star-shaped array in a plane and, in particular, at equal angles to each other. Thereby, a uniform power transmission onto the rotary element can be achieved.
In a preferred embodiment, the central expansion space has a plurality of expansion spaces. Each expansion chamber is connected to one or a plurality of piston/cylinder units. When the expansion spaces are designed as combustion spaces, it is possible to cause a consecutive explosion of the combustion medium in the expansion chambers, or to perform a consecutive ignition. This is advantageous in that the heat occurring with the explosion can be dissipated better and may thus be used at the same time to pre-heat or gasify the fuel in the other chambers. In this case, the power transmission surface of the rotary element must be adapted to the expansion times. In this embodiment, the power transmission surface of the rotary element that describes a motion path of the pistons, usually is not symmetrical. Moreover, in this embodiment, the angles between the individual piston/cylinder means may not be constant. Further, it may be advantageous, especially with this embodiment, if not all piston/cylinder units abut the same motion path defined by the power transmission surface of the rotary element.
In order to eliminate a flywheel or the like, the disclosure preferably provides several drive means. In a preferred embodiment, these are arranged offset or rotated with respect to each other such that the cylinders of the individual drive means are at the lower dead center, for example, at different times. Per drive means, the outward displacement of the pistons is preferably synchronous and, with respect to the individual drive means, the displacement preferably is offset in time. In particular, all piston/cylinder units of a drive means are arranged offset by the same angle with respect to a neighboring drive means. Here, the bulges and recesses of adjacent drive means can be of identical design and be aligned vertical to the direction of rotation, i.e. they can be not offset relative to one another.
Alternatively it is also possible to arrange the piston/cylinder units of adjacent drive means not in an offset manner but in parallel to each other, the respective adjacent bulges and recesses then being arranged under an angle or rotated with respect to each other. Of course, these two embodiments can also be combined so that both the piston/cylinder units of adjacent drive means and the bulges and recesses of adjacent means are offset from each other.
Preferably, at least some of the expansion spaces are combustion spaces. The expansion spaces designed as combustion spaces are supplied with a fuel, such as an gas/air mixture, which is ignited to expand or which is self-igniting. At least one of the expansion spaces can be designed as a steam expansion space.
Thus, the disclosure allows to design all expansion spaces as combustion spaces or to design all expansion spaces as steam expansion spaces. Likewise, some of the expansion spaces can be designed a combustion spaces and others can be designed as steam expansion spaces.
In another embodiment of the disclosure, some individual drive means thus have a central, in particular common combustion space, and some individual drive means have a central, in particular common steam expansion space. It is preferred in this instance that the heat generated in the combustion spaces by the combustion or explosion of the fuel is used to vaporize a medium such as water. The waste heat of the combustion spaces thus serves to supply heat to the water-vapor circuit.
In a particularly preferred embodiment, the expansion space comprises several expansion chambers as explained above, wherein, in this embodiment, some of the chambers are configured as combustion chambers and some of the chambers are designed as expansion chambers. The expansion chambers, which in particular hold water or water vapor, preferably enclose the combustion chamber partly so that the heat generated during combustion can directly be used to heat the water or the water vapor. This drastically reduces heat losses. In this particularly preferred embodiment, the pistons are moved due to the expansion of the medium, preferably with an offset in time. In particular, the expansion in the steam expansion chambers occurs after the expansion in the combustion chambers. In this case, it is preferred that the pistons connected with the combustion camber abut another path of the rotary element that the pistons connected with the steam expansion chamber.
It is particularly preferred for a drive means according to the disclosure to have one piston/cylinder unit connected with a combustion chamber and two piston/cylinder units connected with a gas expansion chamber. Here, the cross section of the piston or the volume of the combustion chamber can be larger than the cross section of the two pistons connected with the steam expansion chamber. The piston head of the piston connected with the combustion chamber is preferably connected with two pins, each pin abutting a guide path of the rotary element. The two guide paths are preferably identical. Preferably, the guide path for the two other pistons connected with the steam expansion chamber is provided between these two guide paths. The three pistons of a drive means provided in this embodiment are still arranged in one plane, wherein, due to the expansion space being divided into at least one combustion chamber and at least one steam expansion chamber, an integration of an internal combustion engine with a steam engine is realized.
It is particularly preferred to design the entire internal combustion engine, which in a preferred embodiment comprises combustion spaces and steam expansion spaces, as a sphere so that the outer shape substantially corresponds to a sphere. In this case, the individual drive means and the individual piston/cylinder units of the drive means are arranged within the sphere in a space-saving manner. This allows to obtain an extremely compact powerful engine or generator. The rotary element itself may be designed as a sphere.
In a particularly preferred embodiment of the thermal engine, the rotary element can be connected with a generator means. Here, it is particularly preferred that the generator means surrounds the rotary element and that it is of spherical shape as well.
In another thermal engine, which is an independent disclosure, it is provided to connect a rotary element with a shaft. The rotary element has a corrugated power transmission surface, a piston rod of at least one piston/cylinder unit of a drive means abutting on the power transmission surface. An expansion in the expansion space of the piston/cylinder unit causes a corresponding movement of the piston rod. The linear movement of the piston rod is transformed into a rotational movement of the shaft by the rotary element via the corrugated power transmission surface. According to the disclosure, the at least one piston/cylinder unit is arranged substantially parallel to a longitudinal axis of the shaft. Different from conventional internal combustion engines, in which the piston/cylinder unit is arranged substantially in a plane perpendicular to the longitudinal axis of the shaft, the force transmitted through the piston rod substantially acts in the direction of the longitudinal axis of the shaft. Thus, no connecting rod has to be provided. According to the disclosure, a plurality of piston/cylinder units is preferably provided per drive means, the two piston rods substantially extending parallel to the longitudinal axis of the shaft. In this case, the pistons may extend under an angle of up to 20° to the longitudinal axis.
Preferably, the plurality of piston/cylinder units of a drive means surround the longitudinal axis of the shaft. In particular, the piston/cylinder units are arranged on a circular line surrounding the longitudinal axis of the shaft. Here, it is particularly preferred that the piston/cylinder units are distributed regularly about the longitudinal axis. Thereby, a very uniform transmission of force onto the power transmission surface and thus on the rotary element or the shaft can be obtained. It is particularly preferred in this context that the piston/cylinder units are arranged relative to the corrugated power transmission surface such that the pistons are in different operational states. Thus, the design of the corrugated power transmission surface is tuned to the position of the piston/cylinder units.
The corrugated design of the power transmission surface thus substantially corresponds to the lower dead centers of the piston/cylinder units in the wave trough and to the upper dead centers thereof at the wave crests.
In a particularly preferred embodiment, the piston/cylinder units of a drive means comprise different strokes. In particular, at least two different types of piston/cylinder units are provided so that two different strokes are realized. It is preferred in this context that piston/cylinder units with a shorter stroke are connected with a steam expansion space. According to the disclosure, piston/cylinder units with longer strokes are preferably connected with combustion spaces. In this particularly preferred embodiment of the present thermal engine, it is thus possible to perform expansions based on steam and combustion in a single drive means. Thus, a combination of a steam and an internal combustion engine is realized in minimum space so that an extremely compact thermal engine with a very high efficiency is realized. It is preferred that the piston/cylinder units connected with a steam expansion space are positioned in alternation with those connected with a combustion space along the circular line surrounding the longitudinal axis of the shaft.
In a particularly preferred embodiment of the disclosure, a plurality of drive means is provided. Here, it is particularly preferred that the drive means again comprise a combination of piston/cylinder units operated with steam and combustion gas.
The individual drive means preferably cooperate with separate rotary elements. The rotary elements may be connected with a common shaft or with separate shafts.
In a preferred embodiment, an inner drive means and an outer drive means, surrounding the inner drive means, are provided. It is preferred in this context that both drive means comprise a plurality of piston/cylinder units arranged on a circular line. This allows to realize a very powerful engine of compact structure.
In another embodiment, two drive means are arranged opposite each other. Here, the direction of movement of the respective piston rods upon expansion is substantially opposite to each other. The two drive means are respectively connected with a rotary element, the two rotary elements preferably being connected with two different shafts. This embodiment has the particular advantage that forces occurring upon expansion are directed opposite to each other and that opposite piston/cylinder units thus support each other.
It particularly preferred to combine the two above described embodiments so that, for example, four drive means are provided, i.e. two inner and two outer drive means, the two inner and the two outer drive means being arranged opposite each other, respectively.
In a development of the disclosure, a generator may be realized by connecting the rotary element(s) and/or the shaft(s) with a generator means.
The above described preferred embodiments of the disclosure are preferably operated with combustible gas and/or steam. These drive media are introduced into the central expansion chamber and will effect a displacement of the pistons arranged in the cylinder connected to the expansion chamber. However, according to the disclosure, the pistons can also be moved by air pressure. It is possible to introduce air into the expansion chamber. For this purpose, the expansion chamber can be connected, e.g., to a funnel. For generating the air pressure, wind will enter the funnel; thus, the system of the disclosure can also be operated as a wind power station. In this manner, driving the rotation element is possible in an extremely simple and effective fashion. The rotation element can then also be connected to a generator for generating electric current.
Further, it is possible to supply water to the expansion chamber, while the flow of the water will be effective to move the pistons. Herein, use can be made of the lifting and lowering of a water level according to the principle of a tidal power plant.
The following is a detailed description of the disclosure with reference to preferred embodiments and to the accompanying drawings.
In the first preferred embodiment (
According to the disclosure, a plurality of drive means is arranged in succession with respect to the shaft 12, the piston/cylinder means 16, 18 preferably being offset from each other under a constant angle. Thus, in top plan view, the individual drive means 14 are arranged rotated by the same angle. The rotation is caused by the rotary element 10 having bulges 28 directed towards the expansion space 20 and recesses 20 between the bulges 28. Thus, bulges 28 and recesses 30 are arranged alternately along the circumference of the rotary element, the arrangement especially being symmetric with constant angular distances between the bulges and recesses.
Thus, a uniform rotation of the rotary element 10 can be obtained by a successive ignition of the combustion medium in the expansion spaces 20 of the preferably three drive means 14.
The rotational movement of the rotary element 10 may be transmitted to a drive shaft via an interposed transmission or the like, for example. Likewise, it is conceivable to make the rotary element stationary and to thus realize a rotation of a shaft supported on the shaft 12.
Further, the expansion spaces 20 can comprise a plurality of expansion chambers. Here, for example, all chambers of an expansion space 20 may be designed as combustion chambers. This allows for a successive ignition in the individual chambers, in order to achieve an improved heat dissipation. In this embodiment, the rotary element is no longer of rotationally symmetric design, and/or the angles between the individual piston/cylinder means 16, 18 of a drive means 14 no longer show a constant angle with respect to each other.
The rotary element 10 is preferably connected with a generator means, e.g. by interposition of a transmission. It is particularly preferred for the rotary element 10 to be surrounded by a generator means that may be designed as a substantially cylindrical component, corresponding to the rotary element. Preferably, the generator unit is formed as a substantially spherical unit and may also be supported on the shaft 12.
For the generation of current, the embodiment illustrated in
In the second embodiment (
In the second embodiment (
Also in this embodiment, it is particularly preferred to have a generator unit surround the rotary element 10. Here, in a particularly preferred embodiment, the generator unit is shaped corresponding to the sphere 34 and preferably surrounds the rotary element completely.
The supply of the respective media to the chamber 42, 46 is achieved by lines 58, 58, 60 (
The lines 56, 58, 60 are arranged within the stationary shaft 12. In the embodiment illustrated, the shaft further has bearing means 62 in the shape of ball bearings. A sphere 34 is connected with the ball bearings 62, as illustrated for the embodiments in
In an alternative embodiment of the drive means 14 (
The embodiment illustrated in
Instead of arranging the piston/cylinder means of the individual drive means in planes, the same may also be arranged spatially as illustrated in
In another embodiment, which is an independent disclosure regarding a thermal engine, a plurality of power transmission means 88, i.e. two in the embodiment illustrate in
Since the power transmission surface 94 of the rotary element 96 has a corrugated or wave-shaped design and the piston/cylinder units 90 are arranged on a circular line surrounding the longitudinal axis 100 according to the troughs and crests of the wave-shaped power transmission surface, the corresponding pistons are situated at different positions, respectively, in particular at an upper dead center or a lower dead center, depending on the position of the piston/cylinder units 90 relative to the power transmission surface 94. An expansion in the expansion spaces 102 of the individual piston/cylinder units causes a movement of the piston rod 92 towards the rotary element 96.
The individual piston/cylinder units have different strokes, with a first group of piston/cylinder units having a longer stroke and a second group having a shorter stroke. The group with a shorter stroke is preferably driven by steam and the group having the larger stroke is driven by fuel. Accordingly, the power transmission surface has raised parts of different heights, so that the individual piston/cylinder units are urged to the upper dead center by different raised parts of the power transmission surface.
In a preferred development of the embodiment illustrated in
A separate rotary element 96 is provided per drive means 88, a rotary element 96 of smaller or larger diameter (
Although the disclosure has been described and illustrated with reference to specific embodiments thereof, it is not intended that the disclosure be limited to those illustrative embodiments. Those skilled in that art will recognize that variations and modifications can be made without departing from the true scope of the disclosure as defined by the claims that follow. It is therefore intended to include within the disclosure all such variations and modifications as fall within the scope of the appended claims and equivalents thereof.
Number | Date | Country | Kind |
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10 2008 036 024.4 | Aug 2008 | DE | national |
The present application claims priority to German Patent Application No. DE 10 2008 036 024.4, filed on Aug. 1, 2008, and U.S. Provisional Application No. 61/195,562, filed on Oct. 8, 2008, both of which are incorporated herein in their entirety.
Number | Date | Country | |
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61195562 | Oct 2008 | US |