This application claims the benefit under 35 U.S.C. § 119(a) of Korean Patent Application No. 2003-101583, filed on Dec. 31, 2003, and No. 2004-42504, filed on Jun. 10, 2004, in the Korean Intellectual Property Office, the entire disclosures of both applications being hereby expressly incorporated by reference.
1. Field of the Invention
The present invention relates to an image forming apparatus. More particularly, the present invention relates to a thermal image forming apparatus adapted to form an image on both sides of a recording medium.
2. Description of the Related Art
To print an image on both sides of a recording medium, two recording heads may be provided at positions facing both sides of the recording medium. In this case, however, such an image forming apparatus is expensive.
In an alternative method, one recording head is provided and the recording head is designed to face the first and second sides of the recording medium in turn. In this case, two approaches may be considered. A first approach is to fix the recording head and invert the recording medium. A second approach is to move the recording head to positions facing the first and second sides of the recording medium.
U.S. Pat. No. 6,296,405 discloses an image forming apparatus configured based on the first and second approaches. In this patent, a recording head is installed in a rotational bracket and the rotational bracket is reciprocated between first and second positions around a pivot shaft. The first side is printed while the recording medium passes through the first position, and the second side is printed while the recording medium moves from the first position to the second position.
U.S. Pat. No. 6,601,952 discloses an image forming apparatus employing the second approach. In this patent, a support member for pressing a recording medium toward a recording head and a holding means for holding the recording medium are constructed as one rotation unit. The rotation unit is rotated to allow the recording head to face first and second sides of the recording medium.
The present invention provides a thermal image forming apparatus adapted to perform double-sided printing, which has structure that is simple and small in size.
According to another aspect of the present invention, a thermal image forming apparatus has an image forming part that includes a recording head for forming an image on a recording medium and a support member facing the recording head and supporting the recording medium with respect to the recording head. The recording medium has a first side and a second side opposite the first side. A position changing unit rotates the recording head around a shaft of the support member to move the recording head to first and second locations respectively facing the first and second sides of the recording medium.
According to another embodiment of the present invention, the position changing unit of the thermal image forming apparatus may include a support bracket rotatably supported on a shaft of the support member and to which the recording head is coupled. A rotation cam rotates the support bracket to to selectively face the recording head to the first and second sides of the recording medium. The thermal image forming apparatus may further include a shaft having one end connected to the recording head and the other end inserted into a through hole formed in the support bracket. The rotation cam pushes the support bracket to be rotated.
Another embodiment of the thermal image forming apparatus may also include a locking unit for locking the recording head at the first and second locations. The locking unit may include first and second locking grooves formed at the support bracket The first and second locking grooves correspond to the first and second locations of the recording head. A locking member selectively locks into the first and second locking grooves. An elastic member elastically biases the locking member toward the first and second locking grooves. The rotation cam releases the locking member from the first and second locking grooves and rotates the support bracket.
The thermal image forming apparatus of another embodiment may further include an elastic member to elastically bias the recording head toward the support member. The recording head is rotatably installed in the support bracket in a direction that comes into contact with the support member or in a direction that is separated from the support member.
The thermal image forming apparatus of another embodiment may further include a conveying part for conveying the recording medium in a first direction to form an image or in a second direction to set a start location. The support member is driven and rotated by contact with the recording medium while the recording medium is conveyed in the first direction.
Another embodiment of the thermal image forming apparatus may further include a first path through which the recording media is initially fed, a second path installed in the image forming part, and a third path branched from a connecting part of the first and second paths and through which a printed recording medium is discharged. A conveying part is installed in the connecting part to convey the recording medium in the first or second direction. In this case, the thermal image forming apparatus may further include a recording medium guide rotating to a third location to guide the recording medium from the first path to the second path, and to a fourth location for guiding the recording medium from the second path to the third path and from the third path to the second path. The thermal image forming apparatus of this embodiment may further comprise an elastic member to apply an elastic force to the recording medium guide to rotate the recording medium guide to the fourth location. The recording medium moves from the first path to the second path, and the recording medium guide comes into contact with the recording medium and rotates toward the third location.
Other objects, advantages and salient features of the invention will become apparent from the following detailed description, which, taken in conjunction with the annexed drawings, discloses preferred embodiments of the invention.
The above and other features and advantages of the present invention will become more apparent by describing in detail exemplary embodiments thereof with reference to the attached drawings in which:
Throughout the drawing like reference numbers are used to depict like features, elements and structures.
Exemplary embodiments of the present invention will now be described more fully with reference to the accompanying drawings.
In order to fully understand an overall structure of an image forming apparatus according to exemplary embodiments of the present invention, a recording medium conveying structure and a recording head position changing structure will now be described.
A recording medium guide 45 is disposed between the first path and the third path. The recording medium guide 45 guides the recording medium fed through the first path toward the second path and also guides the recording medium 10 from the second path to the third path during the printing. A conveying part 40 conveys the recording medium 10 from the first path to the second path, from the second path to the third path, from the third path to the second path, and from the second path to the third path in this order.
Preferably, recording medium 10 used in the image forming apparatus may have a structure as shown in
The image forming apparatus according to the present invention uses the recording medium 10 that produces color images provided by the image formation with respect to the first and second sides. The technical scope of the present invention is not limited to the above-described ink structures formed on the first and second sides of the recording medium 10. An embodiment of the present invention provides a thermal image forming apparatus and a recording head 51 including a thermal print head (TPH).
An image forming part 50 with a support member 52 facing the recording head 51 is disposed on the second path. When the printing is performed on the first side of the recording medium 10, the recording head 51 is positioned at a location “A”. When the printing is performed on the second side of the recording medium 10, the recording medium 51 is positioned at a location “B”. The position of the recording head 51 is changed when the recording medium 10 is not positioned at the second path, for example, before the recording medium 10 is fed from the first path, or when the recording medium 10 is conveyed to the third path after the printing on the first side but before returning to the second path.
The recording medium 10 is picked up from a cassette 70 and fed to the second path via the first path. The recording head 51 is positioned at the location “A”. The conveying part 40 conveys the recording medium in a second direction, so that the recording medium is positioned at a predetermined print start location. Then, the conveying part 40 conveys the recording medium 10 in a first direction. The recording medium 10 is conveyed from the second path to the third path. During that time, the printing is performed on the first side of the recording medium 10. After finishing the printing on the first side, the recording head 51 rotates to the location “B”. The conveying part 40 conveys the recording medium 10 in the second direction. The recording medium 10 is conveyed from the third path to the second path. When the recording medium 10 is positioned at the print start location, the conveying part 40 again conveys the recording medium 10 in the first direction. The recording medium 10 is again conveyed from the second path to the third path. During that time, the printing is performed on the second side of the recording medium 10. After finishing the printing on the second side, the discharge part 60 discharges the recording medium 10 out of the image forming apparatus.
Referring to
As shown in
The recording medium guide 45 is rotatably installed, as shown in
The image forming apparatus according to an embodiment of the present invention includes a position changing unit for rotating the recording head 51 around a shaft 52a of the support member 52 such that the recording head 51 moves to the first or second location respectively facing the first or second side of the recording medium 10. Also, the image forming apparatus according to an embodiment of the present invention includes a locking unit for locking the recording head 51 at the first or second location. In this embodiment, the recording head 51 rotates in a direction that comes into contact with the support member 52 or in a direction that is separated from the support member 52.
Referring to
One end of the push arm 84 is coupled to the recording head 51 and the other end is inserted into a through hole 85 formed at the support bracket 53. Preferably, the through hole 85 is formed in a long opening shape to allow the recording head 51 to move in a direction coming into contact with the supporting member 52 or in a direction being separated from the supporting member 52. Also, preferably, the through hole 85 is formed in an arc shape aligned with the center of the hinge hole 82 because the recording head 51 comes into contact with the supporting member 52 and is separated from the support member 52 by its rotation around the hinge hole 82. In this embodiment, the support member 52 is not directly coupled to the drive motor (not shown). As the recording member 10 is fed by the conveying part 40, the support member 52 comes into contact with the recording medium 10, such that it is driven and rotated. Of course, the support member 52 may be directly connected to the drive motor (not shown).
A bushing 90 includes an inner circumference portion 91 and first to third outer circumference portions 92, 93 and 94, which are concentric. The shaft 52a of the support member 52 is inserted into the inner circumference portion 91. The first outer circumference portion 92 is rotatably inserted into a support hole 86 formed at the support bracket 53. The rotation cam 95 is rotatably coupled to the third outer circumference portion 94. The rotation cam 95 includes a gear 96 and a cam 97 that comes into contact with the push arm 84. A motor (104 in
The support bracket 53 has a circular outer circumference 87. The locking unit includes first and second locking grooves 88 and 89 formed on the outer circumference 87 of the support bracket 53. Preferably, locking grooves 88 and 89 are diametrically opposed on the outer circumference 87 of the support bracket 53 or separated by substantially 180°. A locking member 20 has an interference portion 22 that interferes with the cam 97 of the rotation cam 95 and a protrusion 21 adapted to be coupled to the first and second locking grooves 88 and 89. The locking member 20 is rotatably coupled to the side plate 102. An elastic member 25 applies an elastic force to the locking member 20 in a direction coupling the protrusion 21 to one of the first and second locking grooves 88 and 89. In one embodiment, the locking member 20 is unlocked from one of the first and second locking grooves 88 and 89 by the rotation cam 95, and it is locked thereto by the elastic force of the elastic member 25. Although not illustrated in the drawings, the support bracket 53, which supports the recording head 51 and the support member 52, is also installed on the side plate 102. In addition, the side plate 102 may have the rotation structure of
When the recording medium 10 is conveyed to a predetermined print start location, the conveying part 40 stops conveying the recording medium 10. Although not shown, a sensor may be provided to detect a front end and/or a rear end of the recording medium 10 so as to detect the print start location. Since it is apparent to those skilled in the art that the sensor for detecting the print start location may be appropriately configured, its detailed description is omitted.
Referring to
In this position, the conveying part 40 begins to convey the recording medium 10 toward the third path. The recoding head 51 prints magenta images, yellow images or the like by applying heat upon the first side of the recording medium 10. The magenta color and yellow color may be selectively reproduced depending on temperature and heating time of the recording medium 51. For example, the magenta color may be reproduced under conditions of a high temperature and a short time, and the yellow color may be reproduced under conditions of a low temperature and a relatively long time.
While the first side of the recording medium 10 is printing, the recording medium 10 is conveyed from the second path to the third path. At this point, the recording medium guide 45 is positioned at the fourth location by the elastic force of the elastic member 46 and guides the recording medium 10 toward the third path.
Referring to
Then, an operation of rotating the recording head 10 toward the location “B” of
Referring to
In order to set the print start location, the recording medium 10 must be conveyed from the third path to the second path. At this point, it is preferable that the recording head 51 and the support member 52 are separated from each other. In a position shown in
Referring to
Referring to
When the printing operation is completed, the rotation cam 95 rotates in a direction indicated by the arrow “C1” in the position shown in
The base sheet 11 of the recording medium 10 is formed of a transparent material. An opaque layer may be formed on one ink layer, for example the ink layer 12. Seen from the ink layer 13, cyan, magenta and yellow images are overlapped with one another, thereby representing full color images.
The thermal image forming apparatus according to the present invention may be used for a double-sided printing, that is, an image forming on both the first and second sides of the recording medium. If the base sheet 11 is formed of an opaque material, the double-sided printing is possible by forming different images on the first and second sides.
Although the embodiment in which the torque of the drive motor (not shown) is not transferred to the support member 52 is described above, the present invention is not so limited. If the torque of the drive motor is transferred to the support member 52, the recording head 51 and the support member 52 need not be separated from each other and the recording head 51 elastically maintains contact with the support member 52. The recording head 51 may be fixed to the support bracket 53, and the through hole 85 may have any shape that is adapted to receive the push arm 84. The push arm 84 may be formed on the support bracket 53. In this embodiment, there is no need to form the through hole 85. According to an embodiment of the present invention, the support bracket 53 is rotated due to the forward/reverse rotation of the rotation cam 95, such that the recording head 51 moves to the locations “A” and “B”.
When color images are formed by printing different color images on both sides, the images printed on both sides must be accurately overlapped. This is called a “registration”. If the registration is mismatched, a good print quality is not obtainable. According to the image forming apparatus disclosed in U.S. Pat. No. 6,296,405, the printings on the first and second sides of the recording medium are performed at different positions. Therefore, there is a strong possibility that the registration of the images printed on the first and second sides will be mismatched. Further, since the transfer errors of the recording medium and the recording head are overlapped, there is also a strong possibility that the registration will be mismatched.
In the image forming apparatus disclosed in U.S. Pat. No. 6,601,952, the recording head, the support member for pressure-contacting the recording medium with the recording head, and the holding member for holding the recording medium are configured with one rotation unit. The rotation of the rotation unit causes the recording head to face the first and second sides of the recording medium. Also, because the center of rotation is a contact point between the recording head and the support member, the position of the support member is changed. Also, due to the change in the position of the support member, it is difficult to transfer the torque of the drive motor to the support member.
According to an embodiment of the present invention, only the recording head 51 rotates around the shaft 52a of the support member 52 to form the images on both sides of the recording medium 10. The recording medium 10 is repeatedly conveyed two times through the straight path. Accordingly, since the recording medium 10 is conveyed along a very simple path while the images are printed on both sides, there is small possibility that a jam will occur of the recording medium 10. Also, since the recording head 51 rotates around the support member 52, the registration depends on the transfer precision of the conveying part 40. As a result, it is possible to obtain good print quality. Further, since the position of the support member 52 is not changed, it is easy to transfer the torque of the drive motor to the support member 52.
According to an embodiment of the present invention, it is possible to implement the thermal image forming apparatus capable of the double-sided printing with the stable rotation structure because the recording head rotates around the support member. Also, since the transfer path of the recording medium is very simple, the structure may also be simplified. Thus, it needs a small number of parts and its scale is very small. Compared with the conventional printers, mechanical troubles seldom occur in the image forming apparatus.
The thermal image forming apparatus has a simple and compact structure and it is adapted to a small-sized portable printer and a photograph printer requiring a more upgraded picture quality, especially a digital image printer corresponding to a digital camera.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the following claims.
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