Patent Application
20190234066
The present invention relates to a thermal insulator module, a thermal insulating wall structure using the same, and a thermal insulating wall construction method using the same, and more particularly, to a thermal insulator module in which, when a thermal insulator is coupled to a wall body and an interior/exterior material, damage of the thermal insulator can be prevented so that thermal insulating effects can be improved and condensation can be prevented from occurring, a thermal insulating wall structure using the same, and a thermal insulating wall construction method using the same.
In general, a curtain wall including an interior/exterior material panel, such as tiles, terra-cotta, marble, or the like, is installed in a prefabricated manner on a wall surface of an inner wall or an outer wall of a building having a concrete structure in an assembled manner so as to decorate the appearance of the building beautifully. Also, a foaming thermal insulator and a heat reflection insulator, such as polyurethane foam or Styrofoam, are installed between the wall surface of the building and the curtain wall so as to perform insulation of the inside of the building.
Meanwhile, an interior/exterior material is generally installed using an anchor bolt. In this case, after a through hole through which and into which the anchor bolt may pass and may be inserted, is formed in a concrete wall body, the anchor bolt passes through and is inserted into the through hole and then, a bracket (or an angle) is assembled on the anchor bolt so that the interior/exterior material can be installed.
However, in the conventional thermal insulator wall body structure, because a portion of the thermal insulator should be cut so that the wall body can be exposed for fixing the interior/exterior material, thermal insulating performance caused by damage of the thermal insulator is deteriorated, and it is difficult to perform airtight construction between the wall body and the thermal insulator, and direct thermal conduction from the outside to the wall body is made using a wall body fixing means and an interior/exterior material fixing means such that thermal insulating effects are lowered and condensation caused thereby occurs.
The present invention provides a thermal insulator module in which damage of a thermal insulator is prevented and airtight construction between a wall body and the thermal insulator is possible so that thermal insulating effects can be improved and thermal insulating performance and effects are improved so that condensation can be prevented from occurring, a thermal insulating wall structure using the same, and a thermal insulating wall construction method using the same.
According to a first aspect of the present invention, there is provided a thermal insulator module including: a thermal insulating member; and a frame part, all or a portion of the frame part being embedded in the thermal insulating member, having a plurality of fastening parts, each having one side coupled to a wall body and the other side to which an interior material or an exterior material is coupled, the other side being at a different position from the one side coupled to the wall body.
According to a second aspect of the present invention, there is provided a thermal insulating wall structure including: a thermal insulator module attached to a wall body and including a thermal insulating member and a frame part, all or a portion of the frame part being embedded in the thermal insulating member and having a plurality of fastening parts; and a fastening means including a wall body fixing means fastened to the wall body and the plurality of fastening parts and configured to fix the thermal insulating member to the wall body, and an interior/exterior material fixing means fastened to the fastening parts and coupled to an interior/exterior material so as to fix the interior/exterior material.
According to a third aspect of the present invention, there is provided a thermal insulating wall construction method using a thermal insulator module, including: attaching a thermal insulator module including a thermal insulating member and a frame part, all or a portion of the frame part being embedded in the thermal insulating member and having a plurality of fastening parts, to a wall body; fastening a wall body fixing means to be inserted into the wall body by penetrating into the plurality of fastening parts and the thermal insulator module so as to fix the thermal insulator module to the wall body; fastening an interior/exterior material fixing means to the fastening parts; and installing an interior/exterior material at an outside of the thermal insulator module using the interior/exterior material fixing means.
According to a fourth aspect of the present invention, there is provided a thermal insulating wall construction method using a thermal insulator module, including: fastening a thermal insulator module including a thermal insulating member and a frame part, all or a portion of the frame part being embedded in the thermal insulating member and having a plurality of fastening parts, to the plurality of fastening parts so that one end of a wall body fixing means is able to be exposed to an outside; disposing one end of the wall body fixing means to be embedded in a wall body, installing a cast so that the thermal insulator module is disposed inward, and then placing and curing a concrete so as to form a wall body coupled to the thermal insulator module; fastening an interior/exterior material fixing means to the fastening parts; and installing an interior/exterior material at an outside of the thermal insulator module using the interior/exterior material fixing means.
A thermal insulator module, a thermal insulating wall structure using the same, a thermal insulating wall construction method using the same according to the present invention provide the following effects.
Firstly, a frame part for fastening to a wall body fixing means and an interior/exterior material fixing means does not have to damage a thermal insulating member in order to be fixed to a wall body and an interior/exterior material through a thermal insulator module built in the thermal insulating member, so that a reduction in the thermal insulating performance of the thermal insulating member can be prevented.
Secondly, because the thermal insulator module is a built-in type module that has the frame part built into the thermal insulating member, heat exchange can be blocked by the wall body fixing means and interior/exterior material fixing means, so that a reduction in thermal insulating performance can be prevented and condensation can be prevented from occurring.
Thirdly, because, in the thermal insulator module, the frame part is built into the thermal insulating member, construction can be performed only with a simple fastening and assembling work through the wall body fixing means and the interior/exterior fixing means on a construction site so that workability and productivity can be improved.
Fourthly, the number of components can be reduced, and a structure of the thermal insulator module is simple and thus fabrication thereof is easily performed, and an application range thereof, such as an external wall body, interior, and the like, is wide.
Fifthly, airtight construction between the wall body and the thermal insulator can be performed in a state in which a fastening means such as an anchor bolt is not exposed to the outside, so that airtight performance can be improved and thermal insulating effects can be improved.
Referring to
The frame part 200, 200b, 200c, 200d, 200e, 200f, 200g, 200h, 200i, 200j, 200k, or 200l extends along a longitudinal direction of the thermal insulating member 100, and a plurality of frame parts 200, 200b, 200c, 200d, 200e, 200f, 200g, 200h, 200i, 200j, 200k, or 200l are disposed to be spaced apart from one another along a widthwise direction of the thermal insulating member 100.
Each of the plurality of fastening parts includes a first fastening hole 211 through which a wall body fixing means 410 or 410c to be fixed to the wall body 10 is fastened, and a second fastening hole 221, which is disposed at a different position from the first fastening hole 211 and through which an interior/exterior fixing means 420, 420a, or 420b fixed to the interior or exterior material 2 is fastened.
The first fastening hole 211 is formed in a center with respect to a widthwise direction of the frame part 200, 200b, 200c, 200d, 200e, 200f, 200g, 200h, 200i, 200j, 200k, or 200l, and a plurality of second fastening holes 221 are formed to be spaced apart from one another along the widthwise direction of the frame part 200, 200b, 200c, 200d, 200e, 200f, 200g, 200h, 200i, 200j, 200k, or 200l with respect to the first fastening hole 211.
The frame part 200, 200b, 200c, 200d, 200e, 200f, 200g, 200h, 200i, 200j, 200k, or 200l includes a first frame 210 or 210b, which is disposed in a center with respect to a widthwise direction thereof and in which the first fastening hole 211 is formed and which protrudes in a direction of the wall body 1, and a plurality of second frames 220 or 220b, which respectively extend to both sides of the first frame 210 or 210b along a longitudinal direction thereof, in which the second fastening hole 221 is formed and which protrude in a direction of the interior/exterior material 2.
The frame part 200, 200b, 200c, 200d, 200e, 200f, 200g, 200h, 200i, 200j, 200k, or 200l has a plate shape with a longitudinal cross-section bent at a right angle, an acute angle, or an obtuse angle or in a round shape, or has a polygonal shape, a circular shape or an oval shape.
All of the first frame 210 or 210b is embedded in the thermal insulating member, and all of the second frames 220 or 220b are embedded in the thermal insulating member 100, or a protruding end of each of the second frames 220 or 220b is exposed to an outside of the thermal insulating member 100.
The frame part 200 or 200b further includes a third frame 230, 230b, or 230c, which is formed in the exposed end of each of the second frames 220 or 220b, extends along a longitudinal direction and is disposed in parallel to the widthwise direction of the thermal insulating member 100.
The thermal insulator module 300 further includes a support means 430 embedded in the thermal insulating member 100, penetrated and fastened into the third frame 230 and having a fastening end thereof being in contact with the wall body 1 so as to prevent compression of the thermal insulating member 100.
Referring to
Each of the fastening parts includes a first fastening hole 211 through which the wall body fixing means 410, 410b, or 410c is fastened, and a second fastening hole 221 through which the interior/exterior fixing means 420, 420a, or 420b is fastened.
The first fastening hole 211 is formed in a center with respect to a widthwise direction of the frame part 200, 200b, 200c, 200d, 200e, 200f, 200g, 200h, 200i, 200j, 200k, or 200l, and a plurality of second fastening holes 221 are formed to be spaced apart from one another along the widthwise direction of the frame part 200, 200b, 200c, 200d, 200e, 200f, 200g, 200h, 200i, 200j, 200k, or 200l with respect to the first fastening hole 211. The frame part 200, 200b, 200c, 200d, 200e, 200f, 200g, 200h, 200i, 200j, 200k, or 200l includes a first frame 210 or 210b, which is disposed in a center with respect to a widthwise direction thereof and in which the first fastening hole 211 is formed and which is bent to protrude in a direction of the wall body 1, and a plurality of second frames 220 or 220b, which respectively extend to both sides of the first frame 210 or 210b along a longitudinal direction thereof, in which the second fastening hole 221 is formed and which are bent to protrude in a direction of the interior/exterior material 2.
The frame part 200 or 200b further includes a third frame 230, 230b, or 230c, which is formed in the exposed end of each of the second frames 220 or 220b, extends along a longitudinal direction and is disposed in parallel to the widthwise direction of the thermal insulating member 100.
The wall body fixing means 410 or 410c is inserted at a side of the thermal insulator module 300 or 300b, is penetrated and fastened into the first fastening hole 211 and has an insertion end penetrating into the thermal insulating member 100 and inserted into and fixed to the wall body 1.
The wall body fixing means 410c is embedded in the wall body 1 so that one end thereof is able to be exposed, the one end of the wall body fixing means 410 penetrates into the thermal insulator module 100 and is penetrated and fastened into the first fastening hole 211 (see
The thermal insulator module 300 further includes a support means 430 embedded in the thermal insulating member 100, penetrated and fastened into the third frame 230 and preventing compression of the thermal insulating member 100.
The frame part 200, 200b, 200c, 200d, 200e, 200f, 200g, 200h, 200i, 200j, 200k, or 200l extends along a longitudinal direction of the thermal insulating member 100, and a plurality of frame parts are disposed to be spaced apart from one another along a widthwise direction of the thermal insulating member 100.
The interior/exterior material fixing means 420, 420a, or 420b includes an interior/exterior material fixing clip part 421 or 422 having one end connected to the second frame 220 or 220b and the other side coupled to the interior/exterior material 2, and an interior/exterior material fastening bolt 425 penetrated and fastened into the second frames 220 or 220b and the interior/exterior material fixing clip part 421 or 422 and configured to fix the interior/exterior material fixing clip part 421 or 422 to the second frames 220 or 220b.
Hereinafter, a thermal insulating wall construction method using the above-described thermal insulator module 300 will be described with reference to
First,
When the above-described thermal insulator module 300 is prepared, the worker attaches the thermal insulator module 300 to the wall body 1 (S11). In this case, when a procedure of attaching the thermal insulator module 300 to the wall body 1 is a procedure of attaching the thermal insulator module 300 to the wall body by coating surfaces of the wall body 1 and a thermal insulator with an adhesive, of course, various procedures may be used. Well-known thermal insulator attachment construction may be applied to detailed descriptions thereof and thus, the detailed descriptions thereof will be omitted.
After the above-described support means 430 is attached to the wall body 1, the worker performs a work for fixing the thermal insulator module 300 to the wall body (S12). With respect to this, in a state in which the thermal insulator module 300 is attached to the wall body 1, the worker penetrates, fastens, and inserts the wall body fixing means 410 into a portion corresponding to the first fastening hole 211 at an outside of the thermal insulator module 300 so that an insertion end of the wall body fixing means 410 can be inserted into and fixed to the wall body 1. Here, after the wall body fixing means 410 is fastened, the wall body fixing means 410 may be patched using an airtight tape, and of course, an airtight, waterproof, and dampproof finishing material may be coated on the outside of the thermal insulator module 300.
Meanwhile, when the first frame 210 of the thermal insulator module 300 is embedded in the thermal insulating member 100 and thus the first fastening hole 211 is also embedded in the thermal insulating member 100, the first fastening hole 211 is identification-marked in a portion corresponding to the position of the first fastening hole 211 outside the thermal insulating member 100 so that the worker can identify the position of the first fastening hole 211 easily. In this case, various methods like changing a shape of the portion or marking the portion may be used as the identification mark.
Also, according to the above description, in the thermal insulating wall construction method, the thermal insulator module 300 is attached to the outside of the wall body 1 and then is fixed to the wall body 1 using the wall body fixing means 410. This is to enable the wall body 1 and the thermal insulator module 300 to be in close contact with each other, and in an exemplary embodiment for stable construction, a procedure of attaching the above-described thermal insulator module 300 to the wall body 1 may be omitted. In this case, the worker enables the thermal insulator module 300 to be in close contact with the wall body 1 and then the wall body fixing means 410 is directly fastened to the frame part 200.
After the thermal insulator module 300 is fixed to the wall body 1, the interior/exterior material fixing means 420 is fastened to the frame part 200 (S13). With respect to this, the interior/exterior material fixing clip parts 421 and 422 are fastened into the second frame 220 using the interior/exterior material fastening bolt 423.
When the interior/exterior fixing means 420 is fastened to the second fastening hole 221 and is fixed and coupled to the frame, the interior/exterior material 2 is installed at the outside of the thermal insulator module 300 using the interior/exterior material fixing means 420 (S14). Here, a well-known process of installing an interior/exterior material may be used as a method of installing the interior/exterior materials 2 and 3, and detailed descriptions thereof will be omitted.
As described above, in the thermal insulating wall construction method, unlike in the conventional method, whereby a thermal insulator is cut or damaged so as to be fixed to the wall body 1, the thermal insulator module 300 having the frame part 200 built thereinto is attached to the wall body 1 and then, the thermal insulator module 300 is fixed to the wall body 1 using the wall body fixing means 410 in the state so that a work is simple to improve workability and a reduction in thermal insulating effects caused by damage of the thermal insulating member 100 can be prevented and condensation can be prevented from occurring.
Meanwhile, in the above-described thermal insulating wall construction method, the wall body fixing means 410 is not embedded in the wall body 1 and the thermal insulator module 300 is attached to the wall body 1 and then the worker penetrates and fastens the wall body fixing means 410 at the outside of the thermal insulator module 300. Unlike this, when an exterior material is attached, the wall body fixing means 410 may be embedded in the wall body 1.
Referring to
Then, as illustrated in
As described above, when construction of the wall body 1 and the thermal insulator module 300 connected to the wall body 1 is completed, as described above, the interior/exterior fixing means 420 is fastened to the fastening portion (S23), and the interior/exterior materials 2 and 3 are installed outside the thermal insulator module 300 using the interior/exterior material fixing means 420 (S24).
As described above, when the thermal insulator module 300 is fixed to the wall body 1, subsequently, the interior/exterior materials 2 and 3 are installed outside the thermal insulator module 300. Here, a procedure of installing the interior/exterior materials 2 and 3 is the same as a procedure of installing the interior/exterior materials 2 and 3 using the interior/exterior material fixing means 420 after the above-described interior/exterior fixing means 420 is fastened to the second fastening hole 221 and thus, detailed descriptions thereof will be omitted.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the following claims.
According to the present invention, the present invention can be used in a building including a concrete structure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2015-0072957 | May 2015 | KR | national |
This application is a continuation application of U.S. patent application Ser. No. 15/574,843 filed on Nov. 17, 2017, which under 35 U.S.C. § 120, which is the 35 U.S.C. § 371 national stage of PCT International Patent Application No. PCT/KR2016/005321 filed on May 19, 2016, under 35 U.S.C. § 371, which claims priority to Korean Patent Application No. 10-2015-0072957 filed on May 26, 2015 which is hereby incorporated by reference in its entirety.
| Number | Date | Country | |
|---|---|---|---|
| Parent | 15574843 | Nov 2017 | US |
| Child | 16383694 | US |
