Thermal link assembly and cryostat using same

Information

  • Patent Grant
  • 6604365
  • Patent Number
    6,604,365
  • Date Filed
    Thursday, October 24, 2002
    22 years ago
  • Date Issued
    Tuesday, August 12, 2003
    21 years ago
Abstract
A thermal link assembly provides thermal connection between a first thermally conductive part to which it is secured, and a second thermally conductive part which is generally disk-shaped and has a peripheral cylindrical surface. The thermal link assembly includes an annular ring made of thermally conductive material, generally in a shape of a revolution with respect to an axis, including an annular base portion to be secured to the first part and a series of contact tongues arranged along the base portion. Each contact tongue has a stem and a head. The stem has i) a longitudinal axis extending generally parallel to the axis of the annular ring, ii) a first longitudinal end connected to the base portion, and iii) a second longitudinal end connected to the head. The head has a contact surface to be in contact with the peripheral cylindrical surface of the second part. The stem is capable of twisting and bending elastic deformation with respect to the longitudinal axis, so that the contact surface of the head is capable of tilting in any direction and displacing in the radial direction of the annular ring. The thermal link assembly further includes an annular band fitted around the annular ring for exerting a force to the head of each contact tongue so as to urge the contact surface of the head against the peripheral cylindrical surface of the second part.
Description




The present disclosure relates to subject matter contained in Japanese Patent Application P2001-328966 filed on Oct. 26, 2001, which is expressly incorporated herein by reference in its entirety.




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a thermal link assembly and a cryostat using a plurality of the thermal link assemblies.




2. Description of the Related Art




There have been used radio telescopes operating in the millimeter to submillimeter wavelength range, which have a receiver system including receivers corresponding to a plurality of observational bands. In order to acquire more detailed information about a more distant target astral body, some radio telescopes are designed to include such a receiver system that uses superconducting-tunnel-junction (SIS) mixer front-ends, which advantageously provide extremely low noise operation. In order to ensure superconductivity, SIS mixer front-ends have to be housed in a cryostat for maintaining them at a cryogenic temperature, such as 4 K for example.




A cryostat for such a receiver system is described by A. Orlowska, M. Harman, and B. Ellison, “Receiver Cryogenic System,” ALMA Project Book, chapter 6, Jan. 29, 2001, which is available as a pdf file at http://www.alma.nrao.edu/projectbk/construction/.




The cryostat described by Orlowska et. al. includes a vacuum container that provides thermal insulation, radiation shielding and cryogenic heat lift. Three temperature stages are constructed within the vacuum container. Each temperature stage has a metallic base plate having a good heat conductivity. The base plates of the temperature stages are arranged parallel to each other in a stacked fashion and are cooled by a cryogenic cooler having three cold stages.




In the cryostat of Orlowska et. al., the radio frequency and other electronic components that form an individual receiver corresponding to a specific observational band are integrated into an autonomous support structure called a “cartridge,” which is adapted for insertion into and removal from the vacuum container through an insertion hole formed in the bottom end plate of the container. The base plates of the temperature stages have holes for receiving the cartridges. Each cartridge has three disk-shaped metallic “cold plates” arranged in a stacked fashion. On the top cold plate of a cartridge, various electronic components are mounted. Further, the three cold plates of a cartridge form part of the corresponding three temperature stages, so that the three cold plates have to be thermally connected with the corresponding base plates. This is achieved through thermal link assemblies. The thermal link assembly is a ring-shaped assembly having an inner cylindrical surface to be in contact with the peripheral cylindrical surface of the disk-shaped cold plate. The thermal link assembly is attached to one base plate and receives one cold plate, so as to provide thermal connection between them.




The thermal link assembly described by Orlowska et. al., however, suffers from several drawbacks including providing only insufficient thermal conduction properties, being relatively heavy in weight and relatively massive in size and requiring relatively high manufacturing costs.




SUMMARY OF THE INVENTION




In view of the foregoing, it is an object of the present invention to provide a thermal link assembly which may provide good thermal conduction properties, may be relatively light in weight and relatively compact in size, as well as may be manufactured at relatively low costs.




It is another object of the present invention to provide a cryostat using such thermal link assemblies.




In accordance with the present invention, there is provided a thermal link assembly for providing thermal connection between first and second thermally conductive parts. The thermal link assembly is adapted to be secured to the first part. The second part is generally disk-shaped and has a peripheral cylindrical surface. The thermal link assembly comprises an annular ring made of thermally conductive material. The annular ring is generally in a shape of a revolution with respect to an axis. The annular ring includes an annular base portion to be secured to the first part and a series of contact tongues arranged along the base portion. Each contact tongue has a stem and a head. The stem has i) a longitudinal axis extending generally parallel to the axis of the annular ring, ii) a first longitudinal end connected to the base portion, and iii) a second longitudinal end connected to the head. The head has a contact surface which contacts the peripheral cylindrical surface of the second part. The stem is capable of twisting and bending elastic deformation with respect to the longitudinal axis, so that the contact surface of the head is capable of tilting in any direction and displacing in the radial direction of the annular ring. Finally, the thermal link assembly further comprises an annular band fitted around the annular ring for exerting a force to the head of each contact tongue so as to urge the contact surface of the head against the peripheral cylindrical surface of the second part.




The annular ring may further include i) an annular proximal portion defining an inner cylindrical surface and ii) a thin-wall cylindrical intermediate portion connecting the base portion and the proximal portion. In such case, the annular ring may have a plurality of axial slits formed at fixed circumferential intervals. Each axial slit extends from adjacent the base portion, across the thin-wall cylindrical intermediate portion and throughout the annular proximal portion, so that i) a region of the thin-wall intermediate portion between adjacent two of the axial slits defines the stem of each contact tongue, ii) a region of the annular proximal portion between adjacent two of the axial slits defines the head of each contact tongue, and iii) a region of the inner cylindrical surface between adjacent two of the axial slits defines the contact surface of the head of each contact tongue.




The annular ring may be made of metallic material. The inner cylindrical surface of the annular ring may have a diameter in a range 100 to 300 mm. The stem of each contact tongue may have a constant thickness as measured in the radial direction of the annular ring and a constant width as measured in the circumferential direction of the annular ring. In such case, the stem of each contact tongue may have a thickness in a range 0.2 to 0.8 mm, a width in a range 2.5 to 15 mm and a length in a range 5 to 50 mm.




In case where the inner cylindrical surface of the annular ring has a diameter in a range 100 to 200 mm, the stem of each contact tongue may have a thickness in a range 0.2 to 0.5 mm, a width in a range 2.5 to 8 mm and a length in a range 5 to 30 mm.




In accordance with the present invention, there is also provided a cryostat for a receiver system used in a radio telescope. The cryostat comprises: a vacuum container; a plurality of cartridges capable of insertion into and removal from the vacuum container, each cartridge having i) at least one thermally conductive cold plate which is generally disk-shaped and has a peripheral cylindrical surface and ii) a receiver mounted on the cold plate; at least one temperature stage constructed in the vacuum container, the temperature stage having a thermally conductive base plate; a cryogenic cooler for heat lift of the temperature stage; and a plurality of thermal link assemblies, each secured to one of the base plates and providing thermal connection between the base plate and one of the cold plates. Each thermal link assembly comprises an annular ring made of thermally conductive material. The annular ring is generally in a shape of a revolution with respect to an axis. The annular ring includes an annular base portion to be secured to the base plate and a series of contact tongues arranged along the base portion. Each contact tongue has a stem and a head. The stem has i) a longitudinal axis extending generally parallel to the axis of the annular ring, ii) a first longitudinal end connected to the base portion, and iii) a second longitudinal end connected to the head. The head has a contact surface adapted to be in contact with the peripheral cylindrical surface of the cold plate. The stem is capable of twisting and bending elastic deformation with respect to the longitudinal axis, so that the contact surface of the head is capable of tilting in any direction and displacing in the radial direction of the annular ring. Finally, the thermal link assembly further comprises an annular band fitted around the annular ring for exerting a force to the head of each contact tongue so as to urge the contact surface of the head against the peripheral cylindrical surface of the cold plate.




For the above cryostat, the annular ring may further include i) an annular proximal portion defining an inner cylindrical surface and ii) a thin-wall cylindrical intermediate portion connecting the base portion and the proximal portion. In such case, the annular ring may have a plurality of axial slits formed at fixed circumferential intervals. Each axial slit extends from adjacent the base portion, across the thin-wall cylindrical intermediate portion and throughout the annular proximal portion, so that i) a region of the thin-wall intermediate portion between adjacent two of the axial slits defines the stem of each contact tongue, ii) a region of the annular proximal portion between adjacent two of the axial slits defines the head of each contact tongue, and iii) a region of the inner cylindrical surface between adjacent two of the axial slits defines the contact surface of the head of each contact tongue.











BRIEF DESCRIPTION OF THE DRAWINGS




The above and other objects, features and advantages of the present invention will be apparent from the following detailed description of a preferred embodiment thereof, reference being made to the accompanying drawings, in which:





FIG. 1

is a longitudinal cross-sectional view of a cryostat constructed and arranged in accordance with a preferred embodiment of the present invention;





FIG. 2

is a schematic plan view of the cryostat of

FIG. 1

;





FIG. 3

is an enlarged partial view from

FIG. 1

showing a cartridge of the cryostat in detail;





FIGS. 4A and 4B

shows a cold plate of the cartridge in a plan view and a cross-sectional view, respectively; and





FIGS. 5A

to


5


D shows a thermal link assembly constructed and arranged in accordance with a preferred embodiment of the present invention.











DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT




Referring now to the accompanying drawings, a cryostat in accordance with a preferred embodiment of the present invention will be described in detail.





FIG. 1

shows a cryostat


10


constructed and arranged in accordance with a preferred embodiment of the present invention. The cryostat


10


serves to house a receiver system, which is used in a radio telescope operating in the millimeter/submillimeter range. The receiver system has three observational bands defined in that wavelength range and includes three receivers corresponding to the bands. Each receiver includes a superconducting-tunnel-junction (SIS) mixer front-end, which advantageously provides extremely low noise operation. During operation of the radio telescope, the cryostat


10


maintains the SIS mixer front-ends at a very low temperature of about 4 K in order to ensure superconductivity of the SIS mixer front-ends.




The cryostat


10


includes a vacuum container


12


that provides thermal insulation, radiation shielding and cryogenic heat lift. The vacuum container


12


includes a cylinder


14


capped at both ends with end plates


16


and


18


, which may be also referred to as “the top end plate (


16


)” and “the bottom end plate (


18


)” hereinafter. The cryostat


10


has ports for vacuum pump (not shown) and vacuum gauge attachment (not shown). The vacuum container


12


further includes a central support post


20


introduced between the end plates


16


and


18


for reducing deflection of the end plates


16


and


18


when the vacuum container


12


is evacuated. The cylinder


14


, the end plates


16


and


18


, and the support post


20


are made of high-rigidity material, such as stainless steel or aluminum. The central support post


20


is covered by a sheath


22


made of thermally insulative material, such as glass fiber reinforced plastic. The vacuum container


12


may be formed to have an appropriate volume to house the receiver system. For example, the vacuum container


12


may have a diameter of about 1.0 m and a height of about 0.7 m.




The cryostat


10


further includes three “cartridges”


24


corresponding to the three observational bands, respectively. The cartridges


24


are arranged in the vacuum container


12


at angular intervals of about 90 degrees, as shown in FIG.


2


. Of course, the cryostat


10


may be formed to house more or less cartridges. Each cartridge


24


is an autonomous support structure adapted for insertion into and removal from the vacuum container


12


through a corresponding insertion hole


26


formed in the bottom end plate


18


of the vacuum container


12


. Each cartridge


24


contains all the necessary components (including internal optics and an SIS mixer front-end), ancillary electronics and cabling associated with an individual receiver


28


(indicated schematically by a box


28


in

FIG. 2

) of a specific front-end band.




The cryostat


10


includes three temperature stages


30


,


32


and


34


constructed within the vacuum container


12


. The cryostat


10


further includes a cryogenic cooler


36


provided in the vacuum container


12


for heat lift of the temperature stages


30


,


32


and


34


. The cryogenic cooler


36


and the temperature stages


30


,


32


and


34


cooperate to provide a cryogenic temperature of about 4 K suitable for operation of the SIS mixers.




In terms of functionality, the stage


34


should be referred to as “the first” temperature stage, the stage


32


as “the second” temperature stage and the stage


30


as “the third” temperature stage. For clarity of explanation, however, the third temperature stage


30


is described first and the first temperature stage


34


last.




The third temperature stages is a heat sink stage


30


, on which the SIS mixer front-ends of the receiver system are mounted. That is, the heat sink stage


30


provides a cryogenic temperature of about 4 K for the SIS mixer front-ends. The second temperature stage is an internal radiation shield stage


32


, which is maintained at a cryogenic temperature of about 12 K and encloses the heat sink stage


30


. The first temperature stage is another internal radiation shield stage


34


, which is maintained at a cryogenic temperature in a range 70 to 80 K and encloses the above mentioned internal radiation shield stage


32


. Thus, the heat sink stage


30


is enclosed double by the two internal radiation shield stages


32


and


34


in order to reduce the radiative thermal load posed on the heat sink stage


30


maintained at a temperature of about 4 K. Hereinafter, the “outside” internal radiation shield stage


34


may be referred to as “the first” internal shield stage and the “inside” internal radiation shield stage


32


as “the second” internal shield stage.




More specifically, each of the temperature stages


30


,


32


and


34


includes a base plate made of thermally conductive material, such as copper or aluminum. The base plates


38


,


40


and


42


are arranged in a stacked fashion and extend in parallel to the end plates


16


and


18


of the vacuum container


12


. The base plates


38


,


40


and


42


are supported by the central, thermally insulative sheath


22


and auxiliary support posts


44


, which are made of thermally insulative material as well. In this arrangement, the base plates


38


,


40


and


42


are thermally isolated from each other as well as from the vacuum container


12


.




The second internal radiation shield stage


32


also includes a shroud


46


, which is made of thermally conductive material, such as copper or aluminum, and attached to the base plate


40


. The base plate


40


and the shroud


46


together define a substantially closed space for enclosing the heat sink stage


30


.




Similarly, the first internal radiation shield stage


34


also includes a shroud


48


, which is made of thermally conductive material, such as copper or aluminum, and attached to the base plate


42


. The base plate


42


and the shroud


48


together define a substantially closed space for enclosing the second internal radiation shield stage


32


.




The base plates


38


,


40


and


42


, which have good thermal conduction properties because of their material, are cooled by the cryogenic cooler


36


. The cryogenic cooler


36


is a three-stage cooler having three cold stages


36




a


,


36




b


and


36




c


, which provide cryogenic temperatures of about 4 K, 12 K and 80 K, respectively. The cold stages


36




a


,


36




b


and


36




c


of the cryogenic cooler


36


are thermally connected with the base plates


38


,


40


and


42


by means of thermal connecters


52


,


54


and


56


, respectively, as shown in FIG.


1


. The thermal connecters


52


,


54


and


56


are made of thermally conductive material, such as copper or aluminum, so that they provide good thermal conduction between the base plates


38


,


40


and


42


and the corresponding cold stages


36




a


,


36




b


and


36




c


. As shown, the thermal connecters


52


,


54


and


56


have a serpentine structure, which effectively provides isolation of the cold stages


36




a


,


36




b


and


36




c


from the base plates


38


,


40


and


42


in terms of vibration, so as to prevent any harmful vibration of the cold stages


36




a


,


36




b


and


36




c


from transmitting to the base plates


38


,


40


and


42


.




As best shown in

FIG. 3

, each cartridge


24


includes a disk-shaped bottom plate


58


, which mates with the corresponding one of the insertion holes


26


formed in the bottom end plate


18


of the vacuum container


12


and is secured to the bottom end plate


18


by screws. A suitable vacuum interface, such as an O-ring, is provided between the bottom plate


58


of the cartridge


24


and the bottom end plate


18


of the vacuum container


12


.




Each cartridge


24


further includes three “cold plates”


62


,


64


and


66


and three thermally insulative supports


67


,


68


and


69


. The cold plates


62


,


64


and


66


are generally disc-shaped parts made of thermally conductive material, such as copper or aluminum, and have peripheral cylindrical surfaces


63


. Specifically, as shown in

FIGS. 4A and 4B

, the top cold plate


62


is generally disk-shaped and has a peripheral cylindrical surface


63


. The middle and the lowest cold plates


64


and


66


have the same configuration, which is similar to that of the top cold plate


62


with only minor differences. The diameter of the peripheral cylindrical surface


63


of the top plate


62


is nearly equal to and slightly smaller than that of the middle cold plate


64


. The difference in diameter between them may be 0.5 mm, for example. Similarly, the diameter of the peripheral cylindrical surface of the middle cold plate


64


is slightly smaller than that of the lowest cold plate.




As shown in

FIG. 3

, in each cartridge


24


, the bottom plate


58


and the three cold plates


62


,


64


and


66


are connected through the thermally insulative supports


67


,


68


and


69


into a single structural unit, such that the bottom plate


58


and the three cold plates


62


,


64


and


66


are i) arranged in a stacked fashion, ii) aligned to have a common axis, and iii) thermally isolated from each other by virtue of the thermally insulative properties of the supports


67


,


68


and


69


.




The base plates


38


,


40


and temperature stages


30


,


32


and


34


have cartridge-receiving holes


38




a


,


40




a


and


42




a


formed therein, through which the cartridges


24


extend when inserted into the vacuum container


12


. Further, when a cartridge


24


has been inserted into the vacuum container


12


, the cold plates


62


,


64


and


66


of the cartridge


24


are slightly above the corresponding base plates


38


,


40


and


42


and almost close the corresponding cartridge-receiving holes


38




a


,


40




a


and


42




a


formed in the base plates, respectively. In addition, the cold plates


62


,


64


and


66


of the cartridge


24


are thermally connected with the base plates


38


,


40


and


42


, respectively, through thermal link assemblies


70


.




In this arrangement, the cold plates


62


,


64


and


66


form part of the corresponding temperature stages


30


,


32


and


34


. When the base plates


38


,


40


and


42


are cooled by the cryogenic cooler


36


to cryogenic temperatures of about 4 K, 12 K and 80 K, the cold plates


62


,


64


and


66


are also cooled to these temperatures by virtue of thermal connection between them; this is why they are called “the cold plates.” The thermal link assemblies


70


, which provide thermal connection between each of the thermally-conductive cold plates and the corresponding one of the thermally-conductive base plates


38


,


40


and


42


, is described later in great detail with reference to

FIGS. 5A

to


5


D.




The internal optics and the electronic components including the SIS mixer front-end that form a receiver of a specific observational band are mounted on the top cold plate


62


of the cartridge


24


for that receiver. Thus, a radio frequency radiation beam


71


generated by the external optics (not shown) has to be guided into the receiver mounted on the top cold plate


62


housed within the vacuum container


12


. For this purpose, the vacuum container


12


has vacuum windows


12




a


formed in the top end plate


16


.

FIG. 1

shows only one of the vacuum windows


12




a


. Each vacuum window


12




a


is aligned to the position of the inner optics of the corresponding receiver


28


. In each vacuum window


12




a


, a lens


12




b


which is transparent to the incoming radiation beam


71


is fitted.




In addition, the shroud


48


of the second internal radiation shield stage


34


has input windows


48




a


, which are aligned to the positions of the vacuum windows


12




a


and thus of the internal optics of the receivers


28


mounted on the cartridges


24


. Similarly, the shroud


46


of the first internal radiation shield stage


32


has input windows


46




a


, which are aligned to the positions of the vacuum windows


12




a


. The external optics associated with an antenna (not shown) generates a radio frequency radiation beam


71


in the millimeter/submillimeter range and directs the beam to the vacuum window


12




a


just above the receiver


28


that is suitable for the frequency of the radiation beam


71


. The radiation beam


71


passes through that vacuum window


12




a


, and then through the corresponding input windows


48




a


and


46




a


of the shrouds


48


and


46


, to reach the inner optics of the desired receiver


28


. The radiation beam


71


is processed in the receiver


28


to yield necessary signals for millimeter/submillimeter range observation of a target astral body.




The thermal link assembly


70


shown in

FIG. 3

is designed not only to provide good thermal connection between a cartridge and a base plate of a temperature stage, but also to permit quick insertion and removal of a cartridge into and from the vacuum container


12


. This provides an advantage in that withdrawal and installation of a cartridge, and hence a complete receiver for a particular observational band, from and into the vacuum container


12


can be quickly performed with ease, without disturbing the rest of the cryostat


10


. Further, this advantageously minimizes risk of damage to the remaining receivers, reduces maintenance time and avoids a potentially lengthy and difficult readjustment of the external optical components since they need not be separated from the outer vacuum container.




Specifically, as shown in

FIGS. 5A

to


5


D, the thermal link assembly


70


comprises an annular metallic ring


72


and a coil spring band


74


fitted around the annular metallic ring


72


. The metallic ring


72


is made of a metallic material having a good thermal conductivity, such as copper or aluminum. The metallic ring


72


is generally in a shape of revolution with respect to an axis AX. The metallic ring


72


has an annular base portion


72




a


to be secured to the corresponding base plate by means of screws (not shown) to be received in through holes


76


. The metallic ring


72


further includes i) an annular proximal portion


72




b


defining an inner cylindrical surface


78


and ii) a thin-wall cylindrical intermediate portion


72




c


connecting the base portion


72




a


and the proximal portion


72




b.






As shown in

FIG. 5C

, the annular proximal portion


72




b


has a generally C-shaped cross section, as sectioned along a plane on which the axis AX lies. The proximal portion


72




b


further has a pair of annular radial flanges


80


and


82


extending outwardly. A groove


84


is defined on the radially outer surface of the proximal portion


72




b


between the flanges


80


and


82


and receives the coil spring band


74


.




The inner cylindrical surface


78


of the annular proximal portion


72




b


has a diameter corresponding to that of the peripheral cylindrical surface


63


of the corresponding cold plate. The diameter of a cold plate, and thus of a cartridge, may vary, and be typically in a range 100 to 300 mm. The annular base portion


72




a


and the cylindrical intermediate portion


72




c


have a common inner diameter, which is greater than that of the inner cylindrical surface


78


of the proximal portion


72




b.






The metallic ring


72


has a plurality of axial slits


86


formed at fixed circumferential intervals. The width of the axial slits


86


is very small, and may be about 0.2 mm for example. Although the axial slits


86


are distributed along the metallic ring


72


completely around its circumference,

FIGS. 5A and 5B

show only some of them for simplicity. As shown in

FIG. 5B

, each axial slit


86


extends from adjacent the base portion


72




a


, across the thin-wall cylindrical intermediate portion


72




c


and throughout the proximal portion


72




b.






By virtue of provision of the axial slits


86


, a series of contact tongues


88


are formed around the metallic ring


72


. The contact tongues


88


are arranged along the annular base portion


72




a


, as shown in

FIGS. 5A and 5B

.

FIG. 5D

shows a single contact tongue


88


in detail. As seen, each contact tongue


88


has a reed-like stem


88




a


and a generally C-shaped head


88




b


. The stem


88




a


has i) a longitudinal axis AL extending generally parallel to the axis AX (shown in

FIG. 5B

) of the metallic ring


72


, ii) a first longitudinal end connected to the base portion


72




a


of the metallic ring


72


, and iii) a second longitudinal end connected to the head


88




b


. The head


88




b


has a contact surface


90


to be in contact with the peripheral cylindrical surface


63


of a cold plate.




Specifically, a region of the thin-wall cylindrical intermediate portion


72




c


between adjacent two axial slits


86


defines the stem


88




a


of each contact tongue


88


. A region of the annular proximal portion


72




b


between adjacent two slits


86


defines the head


88




b


of each contact tongue


88


. Further, a region of the inner cylindrical surface


78


of the proximal portion


72




b


between adjacent two axial slits


86


defines the contact surface


90


of the head


88




b


of each contact head


88


.




As apparent from

FIGS. 5A

to


5


D, the stem


88




a


has a constant thickness as measured in the radial direction of the metallic ring


72


and a constant width as measured in the circumferential direction of the metallic ring


72


. The thickness, the width, as well as the length of the stem


88




a


is automatically determined by i) the dimensions of the thin-wall cylindrical intermediate portion


72




c


and ii) the interval of the axial slits


86


. That is, the thickness of the stem


88




a


will be equal to the wall thickness of the intermediate portion


72




c


; the width of the stem


88




b


will be equal to the interval of the axial slits


86


; and the length of the stem will be nearly equal to the width (or axial length) of the intermediate portion


72




c.






The dimensions of the stem


88




a


are important because the elastic deformability of the stem


88




a


greatly depends on them. Specifically, the stem


88




a


should be dimensioned such that it is capable of twisting and bending elastic deformation with respect to the longitudinal axis AL, so that the contact surface


90


of the head


88




b


is capable of tilting in any direction (as shown by the arrows TWA and BDA


2


in

FIG. 5D

) and displacing in the radial direction of the metallic ring


72


(as shown by the arrow BDA


1


in FIG.


5


D). In

FIG. 5D

, The arrow TWA indicates the twisting elastic deformation of the stem


88




a


, while the arrows BDA


1


and BDA


2


both indicate the bending elastic deformation of the stem


88




a.






The coil spring band


74


is elongated and subject to a certain tension when fitted around the metallic ring


72


and received in the groove


84


. The coil spring band


74


thereby exerts a force to the head


88




b


of each contact tongue


88


so as to urge the contact surface


90


of the head


88




b


against the peripheral cylindrical surface


63


of the corresponding cold plate. The contact surface


90


of the head


88




b


and the peripheral cylindrical surface


63


of the corresponding cold plate are the interfaces for the thermal connection, through which heat flows. Thus, these surfaces are finished smooth enough to ensure intimate contact with each other, in order to achieve good thermal conductivity.




With whatever precision the cryostat


10


is constructed and assembled, there has to be an inevitable error in alignment between a thermal link assembly secured on a base plate and a mating cold plate of a cartridge installed in the cryostat


10


. By using the thermal link assemblies


70


described above, however, any such misalignment can be automatically and effectively compensated. Specifically, by virtue of the twisting and bending elastic deformability of the stem


88




a


of the contact tongue


88


, the force applied by the coil spring band


74


to the head


88




b


of the contact tongue


88


will produce necessary tilt and/or displacement of the contact surface


90


of the head


88




b


, so that an intimate contact between the contact surface


90


of the head


88




b


of the contact tongue


88


and the peripheral cylindrical surface


63


of the mating cold plate may be ensured despite any such misalignment.




Further, the displacement capability of the contact surface


90


of the head


88




b


in the radial direction of the metallic ring


72


, as provided by the bending deformability of the stem


88




a


, also serves to compensate any differences in shrinkage between the metallic ring


72


and the mating cold plate, which may possibly occur during cooling down of the cryostat


10


.




The coil spring band


74


may be replaced by any suitable annular band which can provide similar functions. For example, a plastic band, such as a nylon band, may be used. Generally, any plastic material has a thermal expansion ratio greater than that of a metallic material, so that a shrinkage of a plastic band occurring during cooling down of the cryostat


10


can generate an increased tension of the band, which clamps the head


88




b


of each contact tongue


88


against the mating cold plate, so as to urge the contact surface


90


of the head


88




b


against the peripheral cylindrical surface


63


of the cold plate.




As described above, the dimensions of the stem


88




a


are important because the elastic deformability of the stem


88




a


greatly depends on them. If the inner cylindrical surface


78


or


90


of the metallic ring


72


has a diameter in a range 100 to 300 mm, then it may be preferable that the stem


88




a


of each contact tongue


88


has a thickness in a range 0.2 to 0.8 mm, a width in a range 2.5 to 15 mm and a length in a range 5 to 50 mm.




Further, if the inner cylindrical surface


90


of the metallic ring


72


has a diameter in a range 100 to 200 mm, then it may be preferable that the stem


88




a


of each contact tongue


88


has a thickness in a range 0.2 to 0.5 mm, a width in a range 2.5 to 8 mm and a length in a range 5 to 30 mm.




As understood from the above, the thermal link assembly


70


described above is highly simple in structure and has a low profile. Therefore, it may provide good thermal conduction properties, may be relatively light in weight and relatively compact in size, as well as may be manufactured at relatively low costs.




Having described the present invention with reference to a preferred embodiment thereof, it is to be understood that the present invention is not limited to the disclosed embodiment, but may be embodied in various other forms without departing from the spirit and the scope of the present invention as defined by the appended claims.



Claims
  • 1. A thermal link assembly for providing thermal connection between first and second thermally conductive parts, wherein said thermal link assembly is adapted to be secured to said first part and said second part is generally disk-shaped and has a peripheral cylindrical surface, said thermal link assembly comprising:an annular ring made of thermally conductive material, said annular ring being generally in a shape of a revolution with respect to an axis; said annular ring including an annular base portion to be secured to said first part and a series of contact tongues arranged along said base portion, each said contact tongue having a stem and a head; each said stem having i) a longitudinal axis extending generally parallel to said axis of said annular ring, ii) a first longitudinal end connected to said base portion, and iii) a second longitudinal end connected to said head; each said head having a contact surface to be in contact with said peripheral cylindrical surface of said second part; each said stem being capable of twisting and bending elastic deformation with respect to said longitudinal axis, so that said contact surface of each said head is capable of tilting in any direction and displacing in the radial direction of said annular ring; and an annular band fitted around said annular ring for exerting a force to said head of each contact tongue so as to urge said contact surface of said head against said peripheral cylindrical surface of said second part.
  • 2. A thermal link assembly according to claim 1, wherein:said annular ring further includes i) an annular proximal portion defining an inner cylindrical surface and ii) a thin-wall cylindrical intermediate portion connecting said base portion and said proximal portion; and said annular ring has a plurality of axial slits formed at fixed circumferential intervals, each axial slit extending from adjacent said base portion, across said thin-wall cylindrical intermediate portion and throughout said annular proximal portion, so that i) a region of said thin-wall intermediate portion between adjacent two of said axial slits defines said stem of each contact tongue, ii) a region of said annular proximal portion between adjacent two of said axial slits defines said head of each contact tongue, and iii) a region of said inner cylindrical surface between adjacent two of said axial slits defines said contact surface of said head of each contact.
  • 3. A thermal link assembly according to claim 2, wherein:said annular ring is made of metallic material; said inner cylindrical surface of said annular ring has a diameter in a range 100 to 300 mm; said stem of each contact tongue has a constant thickness as measured in the radial direction of said annular ring and a constant width as measured in the circumferential direction of said annular ring; and said stem of each contact tongue has a thickness in a range 0.2 to 0.8 mm, a width in a range 2.5 to 15 mm and a length in a range 5 to 50 mm.
  • 4. A thermal link assembly according to claim 3, wherein:said inner cylindrical surface of said annular ring has a diameter in a range 100 to 200 mm; and said stem of each contact tongue has a thickness in a range 0.2 to 0.5 mm, a width in a range 2.5 to 8 mm and a length in a range 5 to 30 mm.
  • 5. A cryostat for a receiver system used in a radio telescope, comprising:a vacuum container; a plurality of cartridges capable of insertion into and removal from said vacuum container, each cartridge having i) at least one thermally conductive cold plate which is generally disk-shaped and has a peripheral cylindrical surface and ii) a receiver mounted on said cold plate; at least one temperature stage constructed in said vacuum container, said temperature stage having a thermally conductive base plate; a cryogenic cooler for heat lift of said temperature stage; a plurality of thermal link assemblies, each secured to said base plate and providing thermal connection between said base plate and one said cold plate; and each said thermal link assembly comprising: an annular ring made of thermally conductive material, said annular ring being generally in a shape of a revolution with respect to an axis; said annular ring including an annular base portion to be secured to said base plate and a series of contact tongues arranged along said base portion, each contact tongue having a stem and a head; each said stem having i) a longitudinal axis extending generally parallel to said axis of said annular ring, ii) a first longitudinal end connected to said base portion, and iii) a second longitudinal end connected to said head; each said head having a contact surface to be in contact with said peripheral cylindrical surface of said cold plate; each said stem being capable of twisting and bending elastic deformation with respect to said longitudinal axis, so that said contact surface of said head is capable of tilting in any direction and displacing in the radial direction of said annular ring; and an annular band fitted around said annular ring for exerting a force to said head of each contact tongue so as to urge said contact surface of said head against said peripheral cylindrical surface of said cold plate.
  • 6. A cryostat according to claim 5, wherein:said annular ring further includes i) an annular proximal portion defining an inner cylindrical surface and ii) a thin-wall cylindrical intermediate portion connecting said base portion and said proximal portion; and said annular ring has a plurality of axial slits formed at fixed circumferential intervals, each axial slit extending from adjacent said base portion, across said thin-wall cylindrical intermediate portion and throughout said annular proximal portion, so that i) a region of said thin-wall intermediate portion between adjacent two of said axial slits defines said stem of each contact tongue, ii) a region of said annular proximal portion between adjacent two of said axial slits defines said head of each contact tongue, and iii) a region of said inner cylindrical surface between adjacent two of said axial slits defines said contact surface of said head of each contact tongue.
  • 7. A cryostat according to claim 6, wherein:said annular ring is made of metallic material; said inner cylindrical surface of said annular ring has a diameter in a range 100 to 300 mm; said stem of each contact tongue has a constant thickness as measured in the radial direction of said annular ring and a constant width as measured in the circumferential direction of said annular ring; and said stem of each contact tongue has a thickness in a range 0.2 to 0.8 mm, a width in a range 2.5 to 15 mm and a length in a range 5 to 50 mm.
  • 8. A cryostat according to claim 7, wherein:said inner cylindrical surface of said annular ring has a diameter in a range 100 to 200 mm; and said stem of each contact tongue has a thickness in a range 0.2 to 0.5 mm, a width in a range 2.5 to 8 mm and a length in a range 5 to 30 mm.
  • 9. A thermal link assembly for providing thermal connection between a first thermally conductive part and a second thermally conductive part which is generally disk-shaped and has a peripheral cylindrical surface, said thermal link assembly comprising:an annular ring made of thermally conductive material; said annular ring including an annular base portion adapted to be secured to said first part and a series of contact tongues arranged along said base portion, each said contact tongue having a stem and a head; each said stem having i) a longitudinal axis extending generally parallel to an axis of said annular ring, ii) a first longitudinal end connected to said base portion, and iii) a second longitudinal end connected to said head; each said head having a contact surface adapted to contact said peripheral cylindrical surface of said second part; each said stem being capable of twisting and bending elastic deformation with respect to said longitudinal axis, so that said contact surface of each said head is capable of tilting in any direction and displacing in the radial direction of said annular ring; and an annular band which fits around said annular ring and exerts a force to said head of each contact tongue so as to urge said contact surface of said head against said peripheral cylindrical surface of said second part.
  • 10. A thermal link assembly according to claim 9, wherein:said contact tongue heads collectively form an annular proximal portion defining an inner cylindrical surface and said contact tongue stems collectively form a thin-wall cylindrical intermediate portion connecting said base portion and said proximal portion; and said annular ring has a plurality of axial slits formed at fixed circumferential intervals, each axial slit extending from adjacent said base portion, across said thin-wall cylindrical intermediate portion and throughout said annular proximal portion, so that i) a region of said thin-wall intermediate portion between adjacent two of said axial slits defines said stem of each contact tongue, ii) a region of said annular proximal portion between adjacent two of said axial slits defines said head of each contact tongue, and iii) a region of said inner cylindrical surface between adjacent two of said axial slits defines said contact surface of said head of each contact tongue.
  • 11. A thermal link assembly according to claim 10, wherein:said annular ring is made of metallic material; said inner cylindrical surface of said annular ring has a diameter in a range 100 to 300 mm; said stem of each contact tongue has a constant thickness as measured in the radial direction of said annular ring and a constant width as measured in the circumferential direction of said annular ring; and said stem of each contact tongue has a thickness in a range 0.2 to 0.8 mm, a width in a range 2.5 to 15 mm and a length in a range 5 to 50 mm.
  • 12. A thermal link assembly according to claim 11, wherein:said inner cylindrical surface of said annular ring has a diameter in a range 100 to 200 mm; and said stem of each contact tongue has a thickness in a range 0.2 to 0.5 mm, a width in a range 2.5 to 8 mm and a length in a range 5 to 30 mm.
Priority Claims (1)
Number Date Country Kind
2001-328966 Oct 2001 JP
US Referenced Citations (4)
Number Name Date Kind
5111665 Ackermann May 1992 A
5176003 Horikawa et al. Jan 1993 A
5642624 Gore Jul 1997 A
5682751 Langhorn et al. Nov 1997 A
Non-Patent Literature Citations (2)
Entry
Orlowska, A. et al. Receiver Cryogenic System, Alma Project Book, Chapter 6.
Wild, W. et al. Alma Front Ends, Alma Project Book, Chapter 5.