Patent Grant
10766273
The present invention relates to thermal printers and methods for controlling the thermal printers. More specifically, the present invention relates to a thermal printer that performs panorama printing, and to a method for controlling the thermal printer.
Some thermal printers print images by thermally transferring the inks of an ink ribbon onto a printing medium, such as a paper roll, with a thermal head. In such a thermal printer, the paper roll, when used as a printing medium, has an unlimited length in its transfer direction (also referred to as the “vertical scanning direction”). On the other hand, the ink ribbon contains, for instance, a yellow (Y) ink, a magenta (M) ink, a cyan (C) ink, and an OP (i.e., coating) ink each having a specified size. The ink sizes thus limit a printing size. Accordingly, the ink ribbon needs to be changed in conformance with a desired printing size.
Printing an image that is long in the vertical scanning direction, such as a panoramic image, requires an ink ribbon in conformance with a long printing size. Such ink ribbons are unfortunately less available and thus expensive.
To address this problem, panorama printing is provided that is a means for printing an image longer than an ink ribbon of specified printing size, such as a panoramic image. In the panorama printing, the panoramic image is divided to be printed in combination with the ink ribbon of specified printing size. Dividing the panoramic image into a plurality of images as small as or smaller than the printing size of the ink ribbon enables printing with the ink ribbon of specified printing size. Further, printing the panoramic image multiple times so as to join the divided images together provides a single printed image. In the printing by joining the divided images together, printing with the images partly overlapping each other without any processing produces a conspicuous seam. This unfortunately degrades the quality of the printed image.
To address this problem, Patent Document 1, for instance, describes reducing the difference in concentration between the images at the seam, thus improving the image quality. Moreover, Patent Document 2 describes improving the image quality by individually changing, at the seam, the correction of a portion to be printed first and the correction of a portion to be printed later so that the concentration of the portion at the seam is uniform.
Patent Document 1: Japanese Patent Application Laid-Open No. 2004-82610
Patent Document 2: Japanese Patent No. 5349684
The methods in Patent Documents 1 and 2 produce a panoramic image that consists of images joined together at a linear seams, no matter what kind of image the panoramic image is. Thus, the linear seam in panorama printing possibly appears at a location conspicuous to human eyes.
To solve this problem, it is an object of the present invention to provide a thermal printer that, in panorama printing, renders a seam inconspicuous to human eyes and improves image quality. It is another object of the present invention to provide a method for controlling the thermal printer.
An aspect of the present invention provides a thermal printer that performs printing by thermally transferring an ink of an ink ribbon onto a printing medium using a thermal head. The ribbon includes a plurality of unit printing regions each provided with the ink in a unit of a specified printing size. The thermal printer includes a seam shape calculator, a controller, a temperature sensor, and a temperature-and-humidity sensor. The seam shape calculator determines the position and shape of a seam between a plurality of images on the basis of an index of inconspicuous to human eyes, in panorama printing where a panoramic image longer than a specified printing size is divided into the images as small as or smaller than the printing size, and is printed multiple times so that the images are joined to each other. The controller controls a printing medium, an ink ribbon, and the thermal head so that the images divided based on the position and shape of the seam, determined by the seam shape calculator, are thermally transferred onto a plurality of respective continuous regions of the printing medium using a plurality of unit printing regions of the ink ribbon, so as to be joined together. The temperature sensor measures the temperature of the thermal head. The temperature-and-humidity sensor measures the temperature and humidity of the inside of the thermal printer. The seam shape calculator calculates a coloring property of the ink that has been thermally transferred onto the printing medium, on the basis of the temperature of the thermal head, measured by the temperature sensor, and on the basis of the temperature and humidity of the inside of the thermal printer, measured by the temperature-and-humidity sensor. The seam shape calculator determines the position and shape of the seam on the basis of the coloring property and a gradation component of the panoramic image.
Another aspect of the present invention provides a method for controlling a thermal printer that performs printing by thermally transferring an ink of an ink ribbon onto a printing medium using a thermal head. The ribbon includes a plurality of unit printing regions each provided with the ink in a unit of a specified printing size. The method includes the following steps: a first step of determining the position and shape of a seam between a plurality of images on the basis of an index of inconspicuousness to human eyes, in panorama printing where a panoramic image longer than the printing size is divided into the plurality of images as small as or smaller than the printing size, and is printed a plurality of times so that the plurality of images are joined to each other; a second step of controlling the printing medium, the ink ribbon, and the thermal head so that the plurality of images divided based on the position and shape of the seam, determined in the first step, are thermally transferred onto a plurality of respective continuous regions of the printing medium using the plurality of unit printing regions of the ink ribbon, so as to be joined to each other; a third step of measuring the temperature of the thermal head; and a fourth step of measuring the temperature and humidity of the inside of the thermal printer. The first step includes the following steps: calculating a coloring property of the ink that has been thermally transferred onto the printing medium, on the basis of the temperature of the thermal head, measured in the third step, and on the basis of the temperature and humidity of the inside of the thermal printer, measured in the fourth step; and determining the position and shape of the seam on the basis of the coloring property and a gradation component of the panoramic image.
According to the aspects of the present invention, the position and shape of the seam between the images are determined based on the index of inconspicuousness to human eyes. Thus, the seam in panorama printing is inconspicuous to human eyes. This improves image quality in panorama printing.
These and other objects, features, aspects and advantages of the Description will become more apparent from the following detailed description of the Description when taken in conjunction with the accompanying drawings.
For detailed description of the present invention, embodiments of the present invention will be described with reference to the accompanying drawings.
A first embodiment deals with a thermal printer that divides a stored panoramic image into two images for panorama printing. The first embodiment describes how to divide the panoramic image, and to print the panoramic image.
The ink ribbon 12 in the example in
In panorama printing, a panoramic image longer in the vertical scanning direction than the printing size of the ink ribbon 12, i.e., the individual sizes of the inks 12aa to 12ad, is divided into a plurality of images as small as or smaller than the printing size, and is then printed. In the example in
The image receiver 3 receives an image data piece to be printed by the thermal printer 11A. The image receiver 3 receives the image data piece via, for instance, a universal-serial-bus (USB) memory or a memory card, or via a wire or wireless network.
Examples of the storage 7 include a non-volatile or volatile semiconductor memory (e.g., a RAM, a ROM, a flash memory, an EPROM, or an EEPROM), a magnetic disc, a flexible disc, an optical disc, a compact disc, a mini disc, and a DVD.
The storage 7 stores programs for controlling the individual components of the thermal printer 11A, the image data piece received by the image receiver 3, and other things. Examples of the stored programs include a program to determine the position and shape of the seam 1a in panorama printing, and a program to process the image data piece, such as a program to correct the seam 1a for image quality improvement at the seam 1a. The details will be described later on.
The image data processor 6a processes the image data piece stored in the storage 7 in various ways. The image data processor 6a includes a seam shape calculator 8a having a frequency component analyzer 15, and includes an overlap amount calculator 10 and a seam processor 9. The function of each of the seam shape calculator 8a, the overlap amount calculator 10, and the seam processor 9 is implemented by the image data processor 6a.
The seam shape calculator 8a analyzes, in the frequency component analyzer 15, a frequency component in an analysis region 1c. The analysis region 1c is a predetermined region in the image data piece received by the image receiver 3. The seam shape calculator 8a also determines the position and shape of the seam 1a in panorama printing of the image data piece, on the basis of the result of the frequency component analysis in the frequency component analyzer 15.
The overlap amount calculator 10 determines the overlap region 1b, in which the images anterior to and posterior to the seam 1a, determined by the seam shape calculator 8a, overlap each other at the seam 1a. The seam processor 9 performs correction on the seam 1a. That is, the seam processor 9 corrects the concentrations of the images anterior to and posterior to the seam 1a in the overlap region 1b in order to improve image quality at the seam 1a, determined by the seam shape calculator 8a. These operations in the image data processor 6a will be detailed later on.
The controller 4 controls each component of the thermal printer 11A. For instance, the controller 4 controls a motor (not shown) and a sensor (not shown) to move the ink ribbon 12 and a paper roll 13 (i.e., printing medium), and controls a thermal head 14 to control printing that is performed by the transfer unit 5.
The transfer unit 5 includes the ink ribbon 12, the paper roll 13 (i.e., printing medium), and the thermal head 14. Under the control of the controller 4, the transfer unit 5 prints the image data piece that has been processed by the image data processor 6a by thermally transferring, with the thermal head 14, the inks 12aa to 12ad of the ink ribbon 12 onto the paper roll 13.
It is noted that the image data processor 6a and the controller 4 may be dedicated hardware or a central processing unit (CPU for short; also referred to as a processing unit, a calculator, a microprocessor, a microcomputer, a processor, or a DSP) to execute the programs stored in the storage 7.
When the image data processor 6a and the controller 4 are dedicated hardware, examples of the image data processor 6a and the controller 4 include a single circuit, a complex circuit, a programmed processor, a parallel-programmed processor, an ASIC, an FPGA, and a combination thereof.
When the image data processor 6a is a CPU, the function of each of the seam shape calculator 8a, the overlap amount calculator 10, and the seam processor 9 is implemented by software, firmware, or a combination of software and firmware. The software and the firmware are written as programs and stored in the storage 7. The image data processor 6a reads and executes the programs stored in the storage 7, thus implementing the function of each of the seam shape calculator 8a, the overlap amount calculator 10, and the seam processor 9. These programs cause a computer to execute the procedures or methods in the seam shape calculator 8a, the overlap amount calculator 10, and the seam processor 9.
The controller 4, when being a CPU, reads and executes the programs stored in the storage 7, thus implementing the function of controlling each component of the thermal printer 11A.
It is noted that part of the functions of the image data processor 6a and the controller 4 may be implemented by dedicated hardware, and different part of them may be implemented by software or firmware.
The thermal printer 11A stores, in the storage 7, the image data piece of the panoramic image received by the image receiver 3. The thermal printer 11A then divides the panoramic image for panorama printing of the image data piece.
Next, in step S12, the frequency component analyzer 15 analyzes the frequency component (also referred to as a “spatial frequency”) in the analysis region 1c, which is a predetermined region for determining the position and shape of the seam 1a of the panoramic image. The position and range of the analysis region 1c, although not defined herein, are set so that the divided images each have a size equal to or less than a printing size; the maximum size is the same as the printing size.
The frequency component analyzer 15 analyzes the frequency component in the analysis region 1c of the panoramic image through, for instance, two-dimensional Fourier transformation or discrete cosine transformation. It is noted that any method other than these methods may be used to analyze the frequency component of the image.
Next, in step S13, the seam shape calculator 8a determines the position and shape of the seam 1a in panorama printing on the basis of the result of the frequency component analysis in step S12. In this embodiment, the seam shape calculator 8a determines the position and shape of the seam 1a in panorama printing, using the height of the frequency component analyzed in step S12 as an index of inconspicuousness to human eyes.
Since an image varies slightly at a portion where the image has many low-frequency components, establishing the seam 1a in such a position and performing panorama printing render the seam 1a conspicuous to the human eyes. Meanwhile, since the image varies greatly at a portion where the image has many high-frequency components, establishing the seam 1a having a shape along such a portion and performing panorama printing render the seam 1a inconspicuous to the human eyes. The seam shape calculator 8a determines the position and shape of the seam 1a along, for instance, a portion having the highest spatial frequency in the vertical scanning direction in the analysis region 1c.
Here, the seam shape calculator 8a determines the position and shape of the seam 1a for all of the Y coloring ink 12aa, the M coloring ink 12ab, and the C coloring ink 12ac, for instance. This determination renders the seam 1a inconspicuous when compared to determination of the position and shape of the seam 1a for a single color of an ink. It is noted that for instance, the seam shape calculator 8a may determine the position and shape of the seam 1a for one of the coloring inks 12aa to 12ac, and establish the same position and shape of the seam 1a for the individual inks. Such determination reduces the amount of the processing in the seam shape calculator 8a.
Next, in step S14, the image data processor 6a performs correction of the seam 1a with respect to the images divided based on the position and shape of the seam 1a, determined in step S13. To be specific, the overlap amount calculator 10 determines the overlap region 1b at the seam 1a between the images divided based on the position and shape of the seam 1a, determined in step S13. Then, the seam processor 9 corrects the concentrations of the images anterior to and posterior to the seam 1a in the overlap region 1b, determined by the overlap amount calculator 10. This seam correction is performed with a method described in, for instance, Patent Document 1. It is noted that the seam correction may be performed with any method other than that described in Patent Document 1.
Subsequently, the controller 4 controls the transfer unit 5 to perform panorama printing. To be specific, the controller 4 controls the transfer unit 5 so that the images divided based on the position and shape of the seam 1a, determined in step S13, are thermally transferred onto a plurality of respective continuous regions of the paper roll 13 using the plurality of unit printing regions 12a of the ink ribbon 12, so as to be joined to each other. At this time, the controller 4 controls the transfer unit 5 so that the images anterior to and posterior to the seam 1a with their concentrations corrected by the seam processor 9 overlap each other in the overlap region 1b, determined by the overlap amount calculator 10. This produces the printed panoramic object 2 illustrated in
Here, the position and shape of the seam 1a for the protective ink 12ad is different from the position and shape of the seam 1a for the coloring inks 12aa to 12ac determined in step S13. Printing the protective ink 12ad in complex form can fail in detachment. Accordingly, the protective ink 12ad alone, for instance, is linearly printed at a location away from the seam 1a for the coloring inks 12aa to 12ac.
Furthermore, the coloring inks 12aa to 12ac cannot be thermally transferred onto where the protective ink 12ad has been thermally transferred so as to be superposed upon the protective ink 12ad. Accordingly, the position of the seam 1a for the protective ink 12ad is established so that the coloring inks 12aa to 12ac to be thermally transferred onto a portion posterior to the seam 1a are not superposed upon the protective ink 12ad to be transferred onto a portion anterior to the seam 1a. In some cases, the four inks 12aa to 12ad undergo thermal transfer in the order of Y→M→C→Y→M→C→OP→OP; that is, the coloring inks 12aa to 12ac are thermally transferred, followed by the protective ink 12ad. In these cases, printing may be performed so that the seam for the protective ink 12ad is over the seam 1a for the coloring inks 12aa to 12ac.
The thermal printer 11A according to the present embodiment does not, like a conventional thermal printer, divide the panoramic image so that the seam 1a of the panoramic image always has a linear shape. Rather, the seam shape calculator 8a determines the position and shape of the seam 1a on the basis of the index of inconspicuousness to human eyes. Consequently, the thermal printer 11A establishes the seam 1a that is inconspicuous to human eyes. This improves image quality in panorama printing.
The seam shape calculator 8a determines the position and shape of the seam 1a on the basis of the frequency component of the image analyzed by the frequency component analyzer 15. This establishes, in panorama printing, the seam 1a having a shape along a portion where the pattern of the image varies greatly, i.e., a portion inconspicuous to human eyes.
In the first embodiment, the position and shape of the seam 1a in panorama printing are determined based on the frequency component of a panoramic image. In a second embodiment of the present invention, this determination is performed based on a gradation component of the panoramic image.
The image data processor 6b processes an image data piece stored in the storage 7 in various ways. The image data processor 6b includes a seam shape calculator 8b having a gradation component analyzer 16, and includes the overlap amount calculator 10, and the seam processor 9. The function of each of the seam shape calculator 8b, the overlap amount calculator 10, and the seam processor 9 is implemented by the image data processor 6b. It is noted that the image data processor 6b, like the image data processor 6a, may be dedicated hardware or a CPU to execute programs stored in the storage 7.
As shown in
Next, in step S23, the seam shape calculator 8b determines the position and shape of the seam 1a in panorama printing on the basis of the result of the gradation component analysis in step S22. In this embodiment, the seam shape calculator 8b determines the position and shape of the seam 1a in panorama printing, using the degree of variation in the gradation component analyzed in step S22 as an index of inconspicuousness to human eyes.
The seam 1a is typically conspicuous to human eyes when established at a portion where the gradation of an image varies slightly and where the image is uniform. The seam 1a, on the other hand, is inconspicuous to human eyes when established, for panorama printing, so as to have a shape along a portion where the gradation of the image varies greatly. The seam shape calculator 8b determines the position and shape of the seam 1a along, for instance, a site where the gradation in the vertical scanning direction varies to the highest degree in the analysis region 1c.
In the thermal printer 11B according to the present embodiment, the seam shape calculator 8b determines the position and shape of the seam 1a on the basis of the gradation component of the image analyzed by the gradation component analyzer 16. This establishes, in panorama printing, the seam 1a having a shape along a portion where the image is non-uniform, i.e., a portion inconspicuous to human eyes.
In the second embodiment, the position and shape of the seam 1a in panorama printing are determined based on the gradation component of an image. In a third embodiment of the present invention, this determination is performed based on the result of analysis of tailing.
Here, “tailing” is a phenomenon that occurs when a thermal printer prints an image having a region with very high concentration and a region with very low concentration in such a manner that the high-concentration region is printed first, followed by the low-concentration region. Such an image after printed has a portion with a dark color rubbed, spreading in the low-concentration region. This portion exhibits tailing. When the seam 1a in panorama printing is established at a portion exhibiting tailing, the seam 1a is conspicuous to human eyes.
The temperature sensor 21 measures the temperature of the thermal head 14. The temperature-and-humidity sensor 22 measures the temperature and humidity of the inside of the thermal printer 11C.
The image data processor 6c includes a seam shape calculator 8c having the gradation component analyzer 16, a coloring property analyzer 17, and a tailing analyzer 18, and includes the overlap amount calculator 10 and the seam processor 9. The function of each of the seam shape calculator 8c, the overlap amount calculator 10, and the seam processor 9 is implemented by the image data processor 6c. It is noted that the image data processor 6c, like the image data processors 6a and 6b, may be dedicated hardware or a CPU to execute programs stored in the storage 7.
As shown in
Next, in step S33, the seam shape calculator 8c analyzes, in the coloring property analyzer 17, the coloring properties of the coloring inks 12aa to 12 that have been thermally transferred onto the paper roll 13, on the basis of the temperature and humidity of the inside of the thermal printer 11C, measured by the temperature-and-humidity sensor 22, and on the basis of the result of the measurement in the temperature sensor 21, the result indicating the temperature of the thermal head 14.
Next, in step S34, the seam shape calculator 8c analyzes, in the tailing analyzer 18, tailing in an image, on the basis of the result of the gradation component analysis in step S32 and the result of the coloring property analysis in step S33. The tailing analyzer 18 determines that a site where the gradation component of the image varies from high gradation to low gradation in the vertical scanning direction, for instance, is likely to exhibit tailing.
In step S35, the seam shape calculator 8c determines the position and shape of the seam 1a in panorama printing on the basis of the result of the tailing analysis in step S34. In this embodiment, the seam shape calculator 8c determines the position and shape of the seam 1a in panorama printing, using the smallness of the amount of tailing analyzed in step S34 as an index of inconspicuousness to human eyes.
Establishing the seam 1a at a portion with a large amount of tailing renders the seam 1a conspicuous to human eyes. On the other hand, establishing, for panorama printing, the seam 1a having a shape along a site with a small amount of tailing renders the seam 1a inconspicuous to human eyes. The seam shape calculator 8c determines the position and shape of the seam 1a in panorama printing along, for instance, a site with the smallest amount of tailing in the analysis region 1c.
In the thermal printer 11C according to the present embodiment, the seam shape calculator 8c determines the position and shape of the seam 1a on the basis of the tailing in the image analyzed by the tailing analyzer 18. This establishes, in panorama printing, the seam 1a having a shape along a site with a small amount of tailing, i.e., a site inconspicuous to human eyes.
It is noted that, in the individual embodiments, the amount of overlap in the overlap region 1b for each of the coloring inks 12aa to 12ac may be determined in a manner similar to that in conventional seam correction; that is, the amount of overlap may be predetermined so that the ends of the overlap region 1b for the individual coloring inks 12aa to 12ac do not overlap each other. Alternatively, the amount of overlap may be determined in a manner similar to that in the present invention; that is, the amount of overlap may be determined based on the index of inconspicuousness to human eyes.
For instance, let the amount of overlap in the overlap region 1b for each of the coloring inks 12aa to 12ac be determined using the degree of the frequency component as the index of inconspicuousness to human eyes. Accordingly, the overlap region 1b may be determined so that the ends of the overlap region 1b are located at a portion along a position where the frequency component is the highest in a predetermined region away, by a predetermined distance, from the seam 1a between the images anterior to and posterior to the seam 1a. In this case, the overlap region 1b is determined so that the ends of the overlap region 1b for the individual coloring inks 12aa to 12ac do not overlap each other. This enables the seam 1a to be more inconspicuous to human eyes.
It is noted that in the present invention, the individual embodiments can be freely combined, or can be modified and omitted as appropriate, within the scope of the invention.
While the invention has been shown and described in detail, the foregoing description is in all aspects illustrative and not restrictive. It is therefore understood that numerous modifications and variations can be devised without departing from the scope of the invention.
1
a seam, 1b overlap region, 1c analysis region, 2 printed panoramic object, 3 image receiver, 4 controller, 5 transfer unit, 6a to 6c image data processor, 7 storage, 8a to 8c seam shape calculator, 9 seam processor, 10 overlap amount calculator, 11A to 11C thermal printer, 12 ink ribbon, 12a unit printing region, 12aa to 12ac coloring ink, 12ad protective ink, 13 paper roll (printing medium), 14 thermal head, 15 frequency component analyzer, 16 gradation component analyzer, 17 coloring property analyzer, 18 tailing analyzer, 21 temperature sensor, 22 temperature-and-humidity sensor.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2017/003313 | 1/31/2017 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2018/142446 | 8/9/2018 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 8503026 | Kaechi | Aug 2013 | B2 |
| 20080286024 | Kajihara | Nov 2008 | A1 |
| 20130016172 | Furuki et al. | Jan 2013 | A1 |
| 20170210143 | Yamazaki | Jul 2017 | A1 |
| 20180264842 | Abe | Sep 2018 | A1 |
| Number | Date | Country |
|---|---|---|
| 3 339 040 | Jun 2018 | EP |
| 2004-82610 | Mar 2004 | JP |
| 2010-188627 | Sep 2010 | JP |
| 5349684 | Nov 2013 | JP |
| 5366585 | Dec 2013 | JP |
| 2016-182783 | Oct 2016 | JP |
| 6104488 | Mar 2017 | JP |
| Entry |
|---|
| International Search Report issued in PCT/JP2017/003313 (PCT/ISA/210), dated Apr. 11, 2017. |
| Extended European Search Report dated Dec. 16, 2019, for corresponding European Application No. 17894817.0. |
| Chinese Office Action and Search Report, dated May 7, 2020, for Chinese Application No. 201780084531.5, with an English translation. |
| Number | Date | Country | |
|---|---|---|---|
| 20200114656 A1 | Apr 2020 | US |
