The present application is based on Japanese Priority Document P2005-139959 filed on May 12, 2005, the content of which is incorporated herein by reference
1. Field of the Invention
The present invention relates to a thermal printer and particularly to a technique which makes a positional relation between a platen and a thermal print head adjustable.
2. Discussion of the Background
In a thermal printer, for attaining a high grade printing, the position of abutment between a row of heating elements provided in a thermal print head and a platen is important. That is, it is desirable that the row of heating elements is positioned on a radial line centered on the axis of the platen.
On the other hand, the platen and the thermal print head are used with paper interposed in between. The interposition of paper causes a slight shift of a positional relation between the platen and the row of heating elements. Therefore, the positional relation between the platen and the row of heating elements must be adjusted while assuming a paper-interposed state.
FIGS. 9(A) and 9(B) are schematic diagrams each showing a positional relation between a platen and a row of heating elements provided in a thermal print head.
Japanese Patent Laid-Open Publication No. Hei 07 (1995)-125379 describes a technique which offers a measure against dislocation between a platen and a row of heating elements according to paper thickness. According to this technique, a thermal print head is fixed to a bracket with screws so as to permit a slight distance displacement between the bracket and the thermal print head. The direction of the displacement corresponds to a paper conveying direction. Further, plural sets of a combination of a through hole formed in the bracket with an aperture formed in the thermal print head is provided corresponding to the above slight distance displacement and a positioning pin is passed through the through hole and the aperture in a desired set, thereby making a positional adjustment possible between the bracket and the thermal print head. See paragraphs 0006, 0012 and
According to the technique disclosed in the above laid-open publication, however, when adjusting the position of the thermal print head, it is necessary to perform such operations as loosening the screws used to fix the thermal print head to the brackets, thereafter removing the positioning pin, aligning the through hole in the bracket and the aperture in the thermal print head in the desired set with each other, inserting the positioning pin into the through hole and the aperture, and again tightening the screws. Thus, the operations are complicated. Moreover, the construction involving insertion of the positioning pin into the through hole and the aperture requires a space for -the positioning pin and a work space over an upper surface of the thermal print head. Consequently, the layout of the entire printer is greatly limited.
Accordingly, it is an object of the present invention to improve the workability when finely adjusting a positional relation between a platen and a row of heating elements in a thermal print head according to the thickness of paper used.
It is another object of the present invention to prevent placing a limitation in layout on the whole of a printer when constructing the printer so as to permit a fine adjustment of a positional relation between a platen and a row of heating elements in a thermal print head according to the thickness of paper used.
The above objects of the present invention are achieved by a novel thermal printer of the present invention.
According to the present invention, a thermal printer is provided which includes: (i) a rotatable platen, (ii) a thermal print head including a row of a plurality of heating elements, which is arranged rectilinearly at a printing position where the heating elements are abutted against the platen, (iii) a head holding mechanism for holding the thermal print head to be displaceable in an adjusting direction which is orthogonal to a rectilinear direction between the row of heating elements and a rotational center of the platen, (iv) positioning pins projecting from both sides of the thermal print head, (v) positioning grooves in which the positioning pins are adapted to be fitted so as to be displaceable in the adjusting direction, and (iv) a displacing mechanism including a movable piece, which is movable across an associated one of the positioning grooves such that the movable piece is movable to selectively project from opposite sides of the associated positioning groove, wherein the displacing mechanism positions the positioning pin in the corresponding positioning groove in one of two different positions in the adjusting direction in accordance-with one of the sides of the associated position groove from which the movable piece projects, so as to position the thermal print head in one of two different printing positions in the adjusting direction.
An embodiment of the present invention will be described hereinafter with reference to FIGS. 1 to 8(B). This embodiment is an application to a thermal label printer.
A front panel 104 is provided on a front side of the housing 101. The front panel 104 is divided into upper and lower portions, thereby the lower unit 102 includes one portion of the front panel 104 and the upper unit 103 includes another portion of the front panel 104. In the front panel 104, an issuance port 105 is formed in a boundary portion between the lower unit 102 and the upper unit 103. Therefore, a lower edge portion of the issuance port 105 is formed by the front panel 104 located on the lower side and attached to the lower unit 102, while an upper edge portion of the issuance port 105 is formed by the front panel 104 located on the upper side and attached to the upper unit 103. A power switch 106 is mounted in a left lower position of the front panel 104 of the lower unit 102.
An upper base unit 114 is provided in the upper unit 103. A thermal print head 115 is attached to the upper base unit 114.
A paper guide path GP for guiding the paper 107 is formed between the lower base unit 109 and the upper base unit 114 so as to be positioned within the space extending from the receptacle space of the paper 107 up to the issuance port 105.
The holder body 123 also holds the label peeling plate 117. More specifically, the label peeling plate 117 is provided at both ends thereof with projecting portions 128. The projecting portions 128 are fitted in peeling plate holding holes 129 formed in the holder bodies 123. In this way the label peeling plate 117 is held by a pair of holder bodies 123.
In each holder body 123, the inner piece 123a is wider than the outer piece 123b. Each of the holder receptacles 118 formed in the lower base unit 109 has an inner piece receptacle 118a for receiving the inner piece 123a therein and an outer piece receptacle 118b for receiving the outer piece 123b therein (see
In each holder body 123 of such a structure there are provided a positioning structure for when the holder body 123 is held by the holder receptacle 118 and a work assisting structure for assisting removal of the holder body 123 from the holder receptacle 118. As the positioning structure, the inner piece 123a is formed with positioning portions 130 which come into abutment against the holder receptacle 118 to establish a position of the holder receptacle 118 as the holder body 123 is fitted in the holder receptacle. As the work assisting structure, a first grip 131 is formed at an end portion of the outer piece 123b. The first grips 131 on both sides of the platen are to be grasped for displacing the outer pieces 123b of the holder-bodies 123 toward the inner pieces 123a and for removing, in this state, the shaft holders 122 from the holder receptacles 118, or are to be grasped in performing reverse operations. Thereby, the first grips 131 improve the workability in these operations.
As set forth above, the platen unit 112 plays the role of holding the platen 116 and the label peeling plate 117 and facilitating the work of mounting and dismounting the platen 116 and the label peeling plate 117 with respect to the lower unit 102. Another important role of the platen unit 112 is to position the thermal print head in the upper unit 103 movably. The following description is now provided about a structure for this positioning operation.
FIGS. 6(A) and 6(B) are side views showing the shaft holder which constitutes a part of the platen unit 112, as well as a movable piece. A positioning groove 132 is formed in the inner piece 123a of each holder body 123 at a position above the through hole 124. The positioning grooves 132 in both holder bodies 123 permit a pair of positioning pins 115a to be fitted therein to establish a position of the thermal print head 115. The pair of positioning pins 115a project from both sides of the thermal print head 115 provided in the upper unit 103. The diameter of each positioning pin 115a is a little smaller than the diameter of the positioning groove 132. As a result, each positioning pin 115a is slightly displaceable in the interior of the positioning groove 132. In this case, the displacing direction is a direction substantially orthogonal to a rectilinear direction joining a heating elements row 115b in the thermal print head 115 and the rotational center of the platen 116 when the heating elements row 115b is in abutment against the platen 116. For convenience sake, this direction is designated as the “adjusting direction” and the position where the heating elements row 115b in the thermal print head 115 is put in abutment against the platen 116 is designated as the “printing position.”
Each shaft holder 122 has a displacing mechanism 133 for displacing the position of the positioning pin 115a in the interior of the positioning groove 132 to make the position of the thermal print head 115 adjustable when the thermal print head 115 is in a positioned state with the positioning pins 115a in both holder bodies 123 fitted in the positioning grooves 132. According to the structure for effecting this displacement, each shaft holder 122 has a movable piece 134 positioned between the inner piece 123a and the outer piece 123b of the holder body 123. As shown in
The thermal print head 115 constructed as above is attached to the upper base unit 114 detachably and displaceably in approaching and separating directions with respect to the upper base unit 114 and in the adjusting direction, and the upper base unit 114 is accommodated and held within the upper unit 103 by means of a head holding mechanism 138. More specifically, the portion of the upper base unit 114 for holding the thermal print head 115 is formed as a holder 139 and a pair of long holes 140 which are long in the adjusting direction are formed in parallel to each other in the holder 139. The thermal print head 115 has a pair of to-be-held portions 141 which extend upward from the head cover 115d and which are inserted from below into the long holes 140 with play in the extending direction and the adjusting direction. The to-be-held portions 141 are attached to the head cover 115d in a positionally fixed state and are prevented from dislodgment by an anti-dislodgment mechanism 142 when they are inserted into the long holes 140. Since the to-be-held portions 141 are thus inserted into the long holes 140 in a dislodgment-prevented state and with play in only their extending direction and the adjusting direction, the thermal print head 115 is mounted so as to be displaceable in approaching and separating directions with respect to the holder 139 and in the adjusting direction.
The free movement of the thermal print head 115 approaching and separating from the holder 139 is restricted by a coiled spring CS as an elastic member attached to the holder 139. More specifically, the coiled spring CS is attached to the holder 139 so as to be interposed between the holder 139 and the thermal print head 115. The coiled spring CS urges the thermal print head 115 in a direction away from the holder 139.
The width in the transverse direction of each long hole 140 is wider than the width in the same direction of each to-be-held portion 141, thereby permitting insertion of the to-be-held portion 141 into the long hole 140. In addition, when the width in the longitudinal direction of each long hole 140 and the width in the same direction of each to-be-held portion 141 are compared with each other, the width of the to-be-held portion 141 is narrower. As a result, the to-be-held portion 141 is movable through the long hole 140. The moving direction in this case (indicated by arrow in
In this construction, as described earlier, a paper guide path GP for guiding the paper 107 is formed between the lower base unit 109 and the upper base unit 114 so as to be positioned in the space extending from the receptacle space of the paper 107 up to the issuance port 105. An outer periphery surface of the platen 116 is positioned in the paper guide path GP and the heating elements row 115b in the thermal print head 115 is in abutment against the platen 116 via the paper guide path GP. The thermal print head 115 is urged toward the platen 116 into abutment against the platen by the coiled spring CS which is interposed between the holder 139 and the thermal print head 115. As the platen 116 is rotated, the paper 107 is drawn out and thermosensitive labels provided on the paper 107 are printed by the thermal print head 115. The platen 116 is driven by transmitting power from a power source (not shown) to a driving gear 146 which is mounted on the platen shaft 120 in a dislodgment-prevented manner with a pin 145.
In printing, it is preferable that the heating elements row 115b in the thermal print head 115 be positioned on a radial line of the platen 16 (see FIGS. 9(A) and 9(B)). For example, this position is such a position as shown in
Thus, since the projecting position of the movable piece 134 relative to the positioning groove 132 is adjusted in accordance with the thickness of paper 107, it becomes possible to position the heating elements row 115b in the thermal print heat 115 onto the radial line of the platen 116 and a high quality print can be ensured. In this case, the adjustment of the position of the movable piece 134 relative to the positioning groove 132 can be done by such an extremely simple operation as merely grasping the second grip 137 and turning the base portion 135, and thus the workability concerned is high. Besides, since the base portion 135, movable piece 134 and second grip 137, which constitute the displacement mechanism 133, are disposed within a gap created inevitably between the inner and outer pieces 123a , 123b of the holder body 123, the displacing mechanism 133 can be prevented from placing limitations on the layout of the entire printer.
Additionally, according to this embodiment, the mounting and dismounting of the platen unit 112 with respect to the lower base unit 109 and the mounting and dismounting of the thermal print head 115 with respect to the upper base unit 114 are extremely simple. That is, in the platen unit 112, the outer pieces 123b of the holder bodies 123 are merely elastically deformed and press-fitted in the holders 118 installed on the lower base unit 109 side, so all that is required is merely grasping the first grips 131 and pushing the shaft holders 122 into the holder receptacles 118, whereby the platen unit 112 can be mounted with respect to the lower base unit 109. Conversely, by merely displacing the outer pieces 123b of the holder bodies 123 toward the inner pieces 123a while grasping the first grips 131 and removing the shaft holders 122 in this state from the holder receptacles 118, the platen unit 112 can be removed from the lower base unit 109. Further, the thermal print head 115 is mounted to the upper base unit 114 by merely inserting its to-be-held portions 141 into the long holes 140. Conversely, the thermal print head 115 can be removed from the upper base unit 114 by merely pulling out the thermal print head 115 while the spacing between the pair of to-be-held portions 141 is narrowed.
Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.
Number | Date | Country | Kind |
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2005-139959 | May 2005 | JP | national |