The present invention relates to a paper feed mechanism of a thermal printer.
In thermal printers for business use with a large number of printed sheets, large-capacity rolled paper in a rolled state is used so that the frequency of replacing paper used for printing can be reduced. In a conventional thermal printer, the paper feed mechanism has been proposed in which a feed roller is disposed at a front surface of an opening portion of a paper feeding mechanism for feeding sheets of paper pulled out from the loaded rolled paper so that the sheets of paper are readily fed; thereby, the sheets of paper are readily inserted into a feed roller after the rolled paper is loaded (for example, see Patent Document 1).
[Patent Document 1] Japanese Patent Application Laid-Open No. 1-187133
However, in a conventional thermal printer, a plurality of feed rollers are collectively disposed in the vicinity of the opening portion; therefore, figuring out where to pass through a sheet of paper is not easy. Accordingly, it takes time to find a feed roller corresponding to each sheet of paper. In addition, a plurality of feed rollers are collectively disposed in the vicinity of the opening portion; therefore, a sheet of paper may be loaded on an inappropriate feed roller instead of on the feed roller corresponding to each sheet of paper.
In view of the above, an object of the present invention is to provide a thermal printer having a paper feed mechanism capable of readily loading paper pulled out from rolled paper and capable of readily feeding sheets of paper.
According to the present invention, the thermal printer includes a thermal head configured to record an image on a sheet of paper pulled out from rolled paper wound in a roll shape, a platen roller disposed at a position facing the thermal head, and sandwiches the sheet of paper with the thermal head, a first housing in which the platen roller is disposed, and a second housing in which the thermal head is disposed. The first housing is capable of coupling to and decoupling from the second housing. The first housing includes a paper edge severance guide unit configured to sever a leading edge of the sheet of paper from a roll state of the rolled paper, and guide the sheet of paper toward the platen roller, feed rollers disposed between the paper edge severance guide unit and the platen roller, and configured to perform gripping of the sheet of paper and conveyance of the sheet of paper in the direction of the platen roller, and a paper blocking unit disposed between the feed rollers and the platen roller and configured to block a passage for transporting the sheet of paper in a state where the first housing is decoupled from the second housing.
According to the present invention, the user can readily load the paper pulled out from the rolled paper, and can readily feed the paper.
These and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
Hereinafter, Embodiment 1 of the present invention is described with reference to the drawings.
(Configuration)
First, the configuration of the thermal printer according to Embodiment 1 will be described. As illustrated in
The thermal head 13 records an image on a sheet of paper 3a pulled out from rolled paper 3 wound in a roll shape. The platen roller 12 is disposed at a position facing the thermal head 13, and sandwiches the sheet of paper 3a with the thermal head 13.
Inside the housing 1, the platen roller 12 and a slide mechanism (not shown) are disposed. The dimension of the housing 1 is slightly smaller than that of the housing 2 and the housing 1 can be housed inside the housing 2. The slide mechanism provided in the housing 1 allows the housing 1 to slide the horizontal direction with respect to the housing 2 to couple the housing 1 to the housing 2 as illustrated in
Note that, in Embodiment 1, although, an example in which the housing 1 includes a slide mechanism is described, the housing 1 may include a door structure and the housing 1 rotates with respect to the housing 2 so that the housing 1 is coupled to the housing 2 or the housing 1 is decoupled.
As illustrated in
The paper edge severance guide unit 4 severs the leading edge of the sheet of paper 3a from the rolled paper 3 in a roll state, and guides the sheet of paper 3a toward the platen roller 12. The feed roller unit 5 includes feed rollers 5a that are driven to rotate by a feed motor 5c, and a grip roller 5b that holds the sheet of paper 3a between the feed rollers 5a and thereof. The feed rollers 5a are disposed between the paper edge severance guide unit 4 and the platen roller 12, and performs gripping of the sheet of paper 3a and conveyance of the sheet of paper 3a in the direction of the platen roller 12.
The paper stopper 7 is disposed between the feed rollers 5a and the platen roller 12, and blocks a passage for transporting the sheet of paper 3a in a state where the housing 1 is decoupled from the housing 2. The paper feed sensor 8 is disposed in the vicinity of the paper stopper 7, more specifically, on the front side of the paper stopper 7 in the passage, and detects the leading edge of the sheet of paper 3a. The main transport unit 10 includes a grip roller 10a that is driven to rotate by a transport motor 10c, and a pinch roller 10b that sandwiches the sheet of paper 3a with the grip roller 10a, and mainly transports the sheet of paper 3a.
The ink sheet transport unit 15 includes an ink sheet supply unit 15a that supplies the ink sheet 14 between the thermal head 13 and the platen roller 12, and an ink sheet winding unit 15b that collects the supplied ink sheet 14. The cutter 16 is disposed downstream of the passage and cuts the printed sheet of paper 3a into a predetermined size. The notification unit 11 notifies completion of the feeding of the sheet of paper 3a based on the detection of the paper feed sensor 8.
As illustrated in
As illustrated in
Next, the configuration of the paper feed mechanism 100 of the thermal printer will be described with reference to
As illustrated in
Further, individual components of the paper feed mechanism 100 will be described in detail. The paper edge severance guide unit 4 includes a guide 20, three small rollers 4a, a large roller 4b, a severance guide 4c, and urging springs 21. The guide 20 is swingable around the axis of the feed rollers 5a as a swing fulcrum. The urging springs 21 urge the guide 20 in a direction to approach the rolled paper 3. The large roller 4b is disposed at the distal end portion of the guide 20. The severance guide 4c is provided on the guide 20 via the axis of the large roller 4b, and is swingable around the axis of the large roller 4b as a swing fulcrum. The three small rollers 4a are disposed in parallel at the distal end portion of the severance guide 4c.
Note that the guide 20 corresponds to a first arm, and the severance guide 4c corresponds to a second arm. Further, the three small rollers 4a correspond to a plurality of second rollers, and the urging spring s21 correspond to second urging springs.
The paper stopper 7 includes a main body 7a, a small roller 71, a rotating lever 72, and an urging spring 74. The main body 7a is rotatably provided on the axis of a guide roller 9, and the small roller 71 is provided at the distal end portion of the main body 7a. The main body 7a is provided with the rotating lever 72, and the rotating lever 72 and the main body 7a are turned by moving the turning lever 72 up and down. Note that, the small roller 71 corresponds to a first roller, and the urging spring 71 corresponds to a first urging spring.
The slide cam 73 provided on the housing 2 comes into contact with one end of the rotation lever 72, so that the rotation lever 72 can move up and down. The configuration is that the slide cam 73 comes into contact with the rotating lever 72 by the housing 1 coupling to the housing 2.
The paper feed sensor 8 is disposed between the feed rollers 5a and the small roller 71 provided at the distal end portion of the main body 7a. Further, as illustrated in
As illustrated in
(Operation)
Next, a paper feed operation flow according to Embodiment 1 will be described with reference to
Next, the user pushes the housing 1 to make a coupling with the housing 2 (Step S6). The sheet stopper 7 is opened by this coupling operation, and a passage for transporting the sheet of paper 3a is opened (Step S7). Next, the control unit 31 presses the sheet of paper 3a with the grip roller 5b (Step S8), and rotates the feed rollers 5a to convey the sheet of paper 3a (Step S9). After the sheet of paper 3a passes between the grip roller 10a and the pinch roller 10b and the leading edge of the sheet of paper 3a is detected by the paper sensor 6, the control unit 31 stops conveying the sheet of paper 3a (Step S10), and preparation for printing of the sheet of paper 3a is completed (Step S11). Thus, the feeding of the sheet of paper 3a is completed.
Next, the operation of each configuration described above will be described. First, the operation of the paper edge severance guide unit 4 will be described with reference to
The distal end portion of the severance guide 4c has a tapered shape at the distal end portion thereof. That is, the distal end portion of the severance guide 4c is provided with inclinations in the vertical and horizontal directions. Therefore, after the user sets the rolled paper 3 and turns the rolled paper 3 by hand in the direction of the arrow in
Further, the user can guide the sheet of paper 3a to the feed roller unit 5 along the back surface of the guide 20 by keeping on feeding the sheet of paper 3a. At this time, the path for transporting the sheet of paper 3a is blocked by the sheet stopper 7; therefore, the sheet of paper 3a is not fed further downstream of the path. As described above, even when the feed roller unit 5 is disposed behind the work position, the sheet of paper 3a can be readily guided. The work position refers to a position where the user turns the rolled paper 3a. Further, the user can readily know the completion of the loading of the sheet of paper 3a by recognizing that the sheet of paper 3a cannot be fed any further by the paper stopper 7.
At this time, as illustrated in
Next, the structure peripheral of the paper stopper 7 will be described with reference to
As illustrated in
Further, the small roller 71 is provided at the distal end of the main body 7a. The main body 7a is configured to be rotatable around the axis of the guide roller 9, and the rotation fulcrum is provided between the small roller 71 and the grip roller 10a. This means the structure in which, when the sheet of paper 3a is pulled out from the grip roller 10a side to the small roller 71 side, it acts in a direction the sheet of paper 3a readily pushes up the main body 7a, and conversely, when the sheet of paper 3a enters from the feed roller 5a side, the main body 7a is suppressed from being readily rotated by the sheet of paper 3a.
In this way, taking out the sheet of paper 3a can be readily done without damaging the sheet of paper 3a even if a paper jam occurs in the middle of printing and the sheet of paper 3a is left behind on the cutter 16 side with respect to the main body 7a, and, the housing 1 is pulled out in this state and the main body 7a comes down on the sheet of paper 3a.
Next, an operation when gripping the sheet of paper 3a will be described with reference to
The urging spring 53 is a coil spring, and a lever shaft 54 is disposed inside the urging spring 53. The length of the lever shaft 54 is such that the cam follower 55 and the pressing metal plate 51 can contact each other when the feed rollers 5a and the grip roller 5b contact each other. The lever shaft 54 is not connected to the cam follower 55 and the pressure metal plate 51.
At the time of press bonding, when the cam follower 55 is rotated as described above, the grip roller 5b is pressed by the urging spring 53 to press the feed rollers 5a with a predetermined pressing force. On the other hand, at the time of release, the lever shaft 54 pushes up the pressure metal plate 51 to release the grip roller 5b. As described above, the pinch roller 10b and the grip roller 5b can be opened using the same drive source, so that the thermal printer can be configured at low cost.
When feeding the sheet of paper 3a, the grip roller 5b is pressed and the pinch roller 10b is opened. Thereby, the sheet of paper 3a can be readily transported to the platen roller 12. At the time of printing, the grip roller 5b is opened, and the pinch roller 10b is pressed. Thus, uneven feeding by the feed rollers 5a and the grip roller 5b during printing is avoidable. At the time of moving of the sheet of paper 3a in a discharge direction, the grip roller 5b is pressed, and the pinch roller 10b is pressed. Thereby, the effect of preventing the paper 3a from being displaced when the paper 3a moves in the discharge direction is obtained.
(Effect)
As described above, the thermal printer according to Embodiment 1 includes the thermal head 13 that records an image on the sheet of paper 3a pulled out from rolled paper 3 wound in a roll shape, the platen roller 12 is disposed at a position facing the thermal head 13, and sandwiches the sheet of paper 3a with the thermal head 13, the housing 1 in which the platen roller 12 is disposed, and the housing 2 in which the thermal head 13 is disposed. The housing 1 is couple with and decouple from the housing 2, the housing 1 includes the paper edge severance guide unit 4 that severs the leading edge of the sheet of paper 3a from the rolled paper 3 in the roll state, and guides the sheet of paper 3a toward the platen roller 12, the feed rollers 5a that are disposed between the paper edge severance guide unit 4 and the platen roller 12, and performs gripping of the sheet of paper 3a and conveyance of the sheet of paper 3a in the direction of the platen roller 12, and the paper stopper 7 that is disposed between the feed rollers 5a and the platen roller 12, and blocks the passage for transporting the sheet of paper 3a in a state where the housing 1 is decoupled from the housing 2.
Therefore, the user can readily load the paper 3a pulled out from the rolled paper 3, and can readily feed the paper 3a.
The thermal printer further includes the paper feed sensor 8 that is disposed around the paper stopper 7 and detects the leading edge of the sheet of paper 3a and the notification unit 11 that notifies of completion of the feeding of the sheet of paper 3a when the paper feed sensor 8 detects the leading edge of the sheet of paper 3a.
Therefore, the user can more readily know the completion of the loading of the sheet of paper 3a by the notification by the notification unit 11.
The housing 2 includes a slide mechanism that allows the housing 1 to slidably couple to and decouple from the housing 2, the housing 2 includes the slide cam 73, the paper stopper 7 includes the small roller 71, the rotating lever 72 that can contact the slide cam 73 and switches the position of the small roller 71 with its own rotation due to sliding of the slide cam 73, and the urging spring 74 that urges the rotating lever 72 in a direction to switch the position of the small roller 71 to a position that blocks the passage. With the housing 1 coupled to the housing 2, the rotating lever 72 switches the position of the small roller 71 to a position that opens the passage.
Therefore, the user can readily bring the sheet of paper 3a into a state in which the sheet of paper 3a can be conveyed in the direction of the platen roller 12 by sliding the housing 1 to the housing 2 to couple each other.
The paper edge severance guide unit 4 includes the guide 20 that can swing around the axis of the feed rollers 5a as a swing fulcrum, the urging springs 21 that urge the guide 20 in a direction to approach the rolled paper 3, and the severance guide 4c that can swing with respect to the guide 20 to an end opposite to the swing fulcrum of the guide 20. The distal end portion of the severance guide 4c has a tapered shape at the distal end portion thereof, the severance guide 4c includes a plurality of small rollers 4a that are disposed closer to the base end portion side than the distal end portion and can contact the rolled paper 3.
Therefore, regardless of the winding diameter of the rolled paper 3, the leading edge of the paper 3a can be severed from the roll state of the rolled paper 3 without the leading edge of the paper 3a being caught by the severance guide 4c.
Next, the thermal printer according to Embodiment 2 will be described.
(Configuration)
The thermal printer according to Embodiment 2 includes a paper feed mechanism in which loading the rolled paper 3 can be readily performed even when the roll diameter of the rolled paper 3 is small, and the sheet of paper 3a is readily fed.
As illustrated in
The drive unit 33 drives the rolled paper 3 to rotate under the control of the control unit 31. In particular, when the roll diameter of the rolled paper 3 is small, rotating the rolled paper 3 by the human hand is not an easy task. However, the rotation of the drive unit 33 allows the sheet of paper 3a to be readily fed. The suction unit 34 is disposed on the bottom surface of the severance guide 4c which is the side where the sheet 3a passes, and generates, for example, static electricity and sucks the sheet of paper 3a to the bottom surface of the severance guide 4c.
Next, a paper feed operation flow according to Embodiment 2 will be described with reference to
In Embodiment 1, the sheet of paper 3a is fed to the paper stopper 7 by rotating the rolled paper 3 by hand, in Embodiment 2, as illustrated in
Thereafter, under the control of the control unit 31, the drive unit 33 feeds the sheet of paper 3a by rotating the rolled paper 3 in the direction of the arrow in
(Effect)
As described above, the thermal printer according to Embodiment 2 further includes the drive unit 33 that drives the roll paper 3 to rotate, the paper edge severance guide unit 4 further includes the suction unit 34 that sucks the sheet of paper 3a, the suction unit 34 is disposed on a surface of the severance guide 4c which is the side where the sheet of paper 3a passes and sucks the sheet of paper 3a pulled out from the rolled paper 3, and prompts the sheet of paper 3a to the direction of platen roller 12, and with the housing 1 coupled to the housing 2, the drive unit 33 drives the rolled paper 3 to rotate and feeds the sheet of paper 3a in the direction of the platen roller 12 until when the leading edge of the sheet of paper 3a is detected by the paper feed sensor 8.
Therefore, even when the winding diameter of the rolled paper 3 is small, the loading of the sheet of paper 3a is readily performed without the leading edge of the sheet of paper 3a being stuck at the bottom surface of the severance guide 4c. In addition, the drive unit 33 makes the feeding of the sheet of paper 3a facilitate by driving the rolled paper 3 to rotate.
While the invention has been described in detail, the foregoing description is in all aspects illustrative and not restrictive. It is understood that numerous other modifications and variations can be devised without departing from the scope of the invention.
It should be noted that Embodiments of the present invention can be arbitrarily combined and can be appropriately modified or omitted without departing from the scope of the invention.
1,2 housing, 3 rolled paper, 3a sheet of paper, 4 paper edge severance guide unit, 4a small roller, 4c severance guide, 5 feed roller, 7 paper stopper, 8 paper feed sensor, 11 notification unit, 12 platen roller, 13 thermal head, 20 guide, 21 urging spring, 33 drive unit, 34 suction unit, 71 small roller, 73 slide cam, 74 urging spring
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/000456 | 1/11/2018 | WO | 00 |