The present disclosure relates to a thermal printer.
In order to form an image on a thermal paper, thermal printers have employed a configuration in which the thermal paper is interposed between a thermal head and a platen roller to be pressed against the thermal head, and in which the pressed thermal paper is heated by heating elements provided in the thermal head.
For such a thermal printer, a gap between a thermal head and a platen roller is adjusted to appropriate spacing, so that a thermal paper can be interposed under suitable pressure. Thereby, quality of an image formed on the thermal paper can be improved, or the thermal paper can be conveyed appropriately. In this regard, with respect to a thermal printer according to related art, a technique for adjusting a gap between a thermal head and a platen roller is disclosed.
For example, Japanese Unexamined Patent Application Publication No. 2009-119733, which is hereafter referred to as Patent document 1, discloses a thermal printer. In the thermal printer, a tip portion of each screw element provided in a member for holding a thermal head contacts with an upper surface of a frame in which a platen roller is disposed. In accordance with each screw element being rotated, an amount of a given screw element protruding is adjusted, so that a size of a gap between the thermal head and the platen roller can be thereby adjusted.
A thermal printer according to one embodiment of the present disclosure includes a frame including sidewalls; a platen roller supported by the frame, through bearings, the platen roller being configured to rotate with a rotational shaft; a thermal head disposed opposite the platen roller; a support member for supporting the thermal head, the support member being configured to be pivoted with respect to the frame; and an adjustment mechanism disposed between the rotational shaft of the platen roller and the thermal head, the adjustment mechanism allowing a distance between the rotational shaft of the platen roller and the thermal head to be adjusted, while contacting at least one from among components of the platen roller and components of the thermal head, so that a gap between the thermal head and the platen roller is adjusted.
For a thermal printer disclosed in Patent document 1, the inventors of this application have recognized the following: screw elements used as adjustment means contact with an upper surface of a frame. In this example, even if the gap described above is adjusted to an appropriate size, due to a case of the frame being deformed, etc. with long-term use of the thermal printer, the gap may be out of the appropriate size, or an angle at which the thermal head and a sheet front of the thermal paper meet may be out of an appropriate angle. In this case, quality of an image formed on a given thermal paper may be decreased, or a given thermal paper may be unable to be conveyed suitably. In light of the issue described above, a thermal printer is provided whereby it is possible to sufficiently accurately maintain a size of a gap between a thermal head and a platen roller, as well as an angle at which the thermal head and a sheet front of the thermal paper meet.
One or more embodiments will be hereinafter described with reference to the drawings.
(Basic Configuration of Thermal Printer 100)
The thermal printer 100 illustrated in
As illustrated in
The frame 101 is formed by processing a metal plate, and has a tray-like member that has an approximately thin rectangular shape. The frame 101 has a bottom portion that is rectangular in a plan view when viewed from above. The frame 101 also has respective sidewalls that are vertically formed along left and right edges of the bottom portion.
The platen roller 102 is a cylindrical member that extends in a lateral width direction (Y-axis direction in the figures), between respective sidewalls on right and left sides of the frame 101. With respect to the platen roller 102, both ends of a rotational shaft 102A are pivotally supported by respective bearings (not illustrated) attached to the right and left sidewalls of the frame 101. The platen roller 102 is disposed opposite the thermal head 105. A thermal paper P (see
The support member 103 is a member formed by processing a metal plate. The support member 103 supports the plate 104 and the thermal head 105. The support member 103 can rotate in a vertical direction (Z-axis direction in the figures) with respect to the frame 101. Specifically, the support member 103 includes two right and left arm portions 103A and 103B and includes a connecting portion 103C. The two arm portions 103A and 103B each extend, from the approximate middle of the frame 101 in a forward-and-backward direction (X-axis direction in the figures), toward a conveyance direction (positive X-axis direction in the figures) of a thermal paper P, to be along an upper periphery of a given sidewall of the frame 101. Each of the two arm portions 103A and 103B is in the form of an elongated flat plate. The arm portions 103A and 103B are vertically disposed such that respective surfaces are almost vertically situated and are each approximately coplanar with a given sidewall surface of the frame 101. Tip portions of the respective two arm portions 103A and 103B are connected to each other, via the plate-like connecting portion 103C that has an approximately horizontal plane. The plate 104 and the thermal head 105 are attached to the bottom of the connecting portion 103C. Further, the two arm portions 103A and 103B are each pivotally supported at an end portion of a given arm portion, by a given sidewall of the frame 101. Thereby, the support member 103, which supports the plate 104 and the thermal head 105, can be pivoted at pivot points, in a vertical direction (Z-axis direction in the figures) with respect to the frame 101, the pivot points being defined by end portions of the two arm portions 103A and 103B.
The plate 104 is attached to the bottom of the connecting portion 103C that constitutes part of the support member 103. The plate 104 is a plate-like member that has an approximately horizontal plane. For example, the plate 104 is formed of a relatively rigid material such as metal.
At the bottom of the plate 104, the thermal head 105 is disposed opposite the platen roller 102. In the thermal head 105, a plurality of heating elements are arranged in a lateral width direction (Y-axis direction in the figures being a direction perpendicular to a conveyance direction in which a thermal paper P is conveyed). A slight gap is formed between the thermal head 105 and the platen roller 102, the gap being smaller than a thickness of the thermal paper P. For example, when a thermal paper P has a thickness of 0.25 mm, a gap of 0.15 mm is formed between the thermal head 105 and the platen roller 102. In such a manner, when a given thermal paper P is inserted between the thermal head 105 and the platen roller 102, a sheet front of the thermal paper P can be pressed against the thermal head 105, under appropriate pressure. In a manner such that the sheet front of the thermal paper P is pressed, the plurality of heating elements are controlled to generate heat based on a control signal output from an external circuit through the FPC 106, so that the thermal head 105 can thereby form an image on the thermal paper P.
The FPC 106 is a member that connects the thermal head 105 with an external circuit (not illustrated) in order to supply a control signal to the thermal head 105. The FPC 106 is a film member that has a structure in which one or more interconnects formed of a metal film are interposed between resin materials such as polyimide. The FPC 106 is flexible and thus can be bended.
The paper feed guide 107 and the paper feed roller 108 are disposed on a rear portion of the frame 101. A thermal paper P is placed on the paper feed guide 107. In accordance with rotation of the paper feed roller 108, the paper feed roller 108 transmits the thermal paper P placed on the paper feed guide 107, to a space between the platen roller 102 and the thermal head 105.
One end of each crimping spring 109 is hooked to a tip portion of the support member 103, and the other end of each crimping spring 109 is hooked to the frame 101. Thereby, each crimping spring 109 preloads the support member 103 downwardly such that a state of the support member 103 being closed is maintained. In such a state of the support member 103 being closed, a gap between the thermal head 105 and the platen roller 102 is maintained to have an appropriate size.
With respect to the thermal printer 100 in such a manner, a thermal paper P is fed into a gap between the thermal head 105 and the platen roller 102, through the paper feed guide 107 and the paper feed roller 108. Thereby, the thermal head 105 and the platen roller 102 sandwich a fed thermal paper P. In such a manner, a control signal corresponding to print data is input from an external circuit (not illustrated) to the thermal head 105, through the FPC 106. The plurality of heating elements of the thermal head 105 generate heat based on an input control signal, so that the thermal head 105 heats the thermal paper P. Thereby, the thermal head 105 forms an image corresponding to the print data, on the thermal paper P.
(Example of Adjustment Mechanism)
(First Example of Adjustment Mechanism)
In examples illustrated in
An upper outer peripheral surface of each cam 111 contacts with the bottom of a plate 104. In such a manner, in accordance with each cam 111 being rotated, a distance from the center (in this example, a rotational shaft 102A of the platen roller 102) of rotation of the cam 111, to the bottom of the plate 104 is varied, so that a height of the plate 104 can be adjusted. A thermal head 105 is attached to the bottom of the plate 104. Thereby, in accordance with each cam 111 being rotated, a height of the plate 104 is varied, so that a distance of the thermal head 105 can be thereby varied. In other words, a gap between the thermal head 105 and the platen roller 102 can be adjusted.
Each securing screw 112 is attached to an outer surface of a given cam 111. Each securing screw 112 is provided through a given sidewall of the frame 101. By each securing screw 112 being inserted, a position in which a given cam 111 is rotated is set in a given sidewall of the frame 101. In other words, in a state in which a gap between the thermal head 105 and the platen roller 102 is adjusted to appropriate spacing in accordance with each cam 111 being rotated, the securing screws 112 are inserted, so that the first adjustment mechanism 110 illustrated in
As described above, the first adjustment mechanism 110 allows a gap between the thermal head 105 and the platen roller 102 to be directly adjusted through the cams 111 each of which is interposed between the thermal head 105 and the platen roller 102. In other words, the first adjustment mechanism 110 allows the gap to be adjusted without using the frame 101. According to one embodiment, the thermal printer 100 includes the first adjustment mechanism 110, thereby adjusting the above gap to a suitable size. Accordingly, even in a case of long-term use of the thermal printer, it is possible to efficiently accurately maintain a size of a gap between the thermal head 105 and the platen roller 102, as well as an angle at which the thermal head 105 and a sheet front of the thermal paper P meet, without being affected by component accuracy, assembly accuracy, clearance, flexure, or the like of the frame 101.
(Second Example of Adjustment Mechanism)
In examples illustrated in
Each cam lever 121 includes a cam portion 121A and a lever portion 121B that are in a location of protruding outside a given sidewall of the frame 101. Each cam portion 121A is a disc-like portion that has a certain thickness. The center of rotation of each cam portion 121A is located to be away from the center of the cam portion 121A. For this reason, a radius from the center of rotation of a given cam portion 121A differs depending on a rotation position.
The respective protrusions 123 that are protruded downwardly are provided at tip portions in the lower peripheries of arm portions 103A and 103B of a support member 103. An upper outer peripheral surface of each cam portion 121A contacts a tip portion of a given protrusion 123. In such a manner, in accordance with each cam portion 121A being rotated, a distance from the center (in this example, a rotational shaft 102A of the platen roller 102) of rotation of the cam portion 121A, to the tip portion of a given protrusion 123 is varied, so that a height of the support member 103 can be adjusted. A plate 104 and the thermal head 105 are attached to the support member 103. Thereby, in accordance with each cam portion 121A being rotated, a height of the support member 103 is varied, so that a distance of the thermal head 105 can be thereby varied. In other words, a gap between the thermal head 105 and the platen roller 102 can be adjusted.
Each securing screw 122 is attached to a given sidewall of the frame 101. Each securing screw 122 is provided through a given lever portion 121B. By each securing screw 122 being inserted, a position in which a given cam lever 121 is turned is set in a sidewall of the frame 101. In other words, in a state in which a gap between the thermal head 105 and the platen roller 102 is adjusted to approximate spacing in accordance with each cam portion 121A being rotated, the securing screws 122 are inserted, so that the second adjustment mechanism 120 illustrated in
As described above, the second adjustment mechanism 120 allows a gap between the thermal head 105 and the platen roller 102 to be directly adjusted through the cam levers 121 each of which is interposed between the thermal head 105 and the platen roller 102. In other words, the second adjustment mechanism 110 allows the gap to be adjusted without using the frame 101. According to one embodiment, the thermal printer 100 includes the second adjustment mechanism 120, thereby adjusting the above gap to a suitable size. Accordingly, even in a case of long-term use of the thermal printer, it is possible to efficiently accurately maintain a size of a gap between the thermal head 105 and the platen roller 102, as well as an angle at which the thermal head 105 and a sheet front of the thermal paper P meet, without being affected by component accuracy, assembly accuracy, clearance, flexure, or the like of the frame 101.
(Third Example of Adjustment Mechanism)
In examples illustrated in
The respective bearings 132 for pivotally supporting a rotational shaft 102A of a platen roller 102 are attached to right and left sidewalls of a frame 101. Each bearing 132 includes a restriction portion 132A that protrudes inside a given sidewall of the frame 101. Each bearing 132 is formed of a relatively rigid material such as resin.
When an amount of each adjustment screw 131 being inserted is adjusted, an amount of a given adjustment screw 131 protruding downwardly from the bottom of the connecting portion 103C in the support member 103 can be adjusted. Each adjustment screw 131 contacts a restriction portion 132A of a given bearing 132, at a tip portion of the adjustment screw. For this reason, a height of the support member 103 is set in accordance with an amount of each adjustment screw 131 being inserted. Thereby, in accordance with each adjustment screw 131 being rotated, an amount of a given adjustment screw 131 being inserted is adjusted, so that a height of the support member 103 can be thereby adjusted.
A plate 104 and a thermal head 105 are attached to the support member 103. In such a manner, in accordance with an amount of each adjustment screw 131 being inserted, a height of the support member 103 is adjusted, so that a height of the thermal head 105 can be thereby adjusted. In other words, a gap between the thermal head 105 and the platen roller 102 can be adjusted.
In a state in which a gap between the thermal head 105 and the platen roller 102 is adjusted to suitable spacing in accordance with each adjustment screw 131 being rotated, the third adjustment mechanism 120 illustrated in
As described above, the third adjustment mechanism 130 allows a gap between the thermal head 105 and the platen roller 102 to be directly adjusted through the adjustment screws 131 each of which is interposed between the thermal head 105 and the platen roller 102. In other words, the third adjustment mechanism 130 allows the gap to be adjusted without using the frame 101. According to one embodiment, the thermal printer 100 includes the first adjustment mechanism 110, thereby adjusting the above gap to a suitable size. Accordingly, even in a case of long-term use of the thermal printer, it is possible to efficiently accurately maintain a size of a gap between the thermal head 105 and the platen roller 102, as well as an angle at which the thermal head 105 and a sheet front of the thermal paper P meet, without being affected by component accuracy, assembly accuracy, clearance, flexure, or the like of the frame 101.
One or more embodiments of the present disclosure have been described above. However, the present disclosure is not limited to these embodiments, and various modifications or changes can be made within a scope of the present disclosure.
For example, the first adjustment mechanism 110 may be configured such that an upper outer peripheral surface of each cam 111 contacts a thermal head 105 or a support member 103.
For example, the second adjustment mechanism 120 may be configured such that an upper outer peripheral surface of a given cam portion 121A of each cam lever 121 contacts a thermal head 105 or a plate 104.
For example, the third adjustment mechanism 130 may be configured such that a tip portion of each adjustment screw 131 contacts a rotational shaft 102A of a platen roller 102.
For example, the third adjustment mechanism 130 may be configured such that adjustment screws 131 are disposed in a thermal head 105 or a plate 104.
Note that “components of a platen roller” include a rotational shaft of a platen roller; and bearings for pivotally supporting a rotational shaft of a platen roller. Additionally, “contact with one or more given components of a platen roller” means a case of contact with a rotational shaft of a platen roller; or a case of contact with bearings for pivotally supporting a rotational shaft of a platen roller.
Further, “components of a thermal head” include a thermal head; a plate for holding the thermal head; and a support member for holding the thermal head. Additionally, “contact with a given component of a thermal head” means a case of contact with a thermal head; a case of contact with a plate for holding the thermal head; or a case of contact with a support member for holding a thermal head.
Number | Date | Country | Kind |
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JP2017-188872 | Sep 2017 | JP | national |
This application is a continuation application of International Application No. PCT/JP2018/028873 filed on Aug. 1, 2018, and designated the U.S., which is based upon and claims priority to Japanese Patent Application No. 2017-188872, filed on Sep. 28, 2017, the entire contents of which are incorporated herein by reference.
Number | Name | Date | Kind |
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5014135 | Ijuin et al. | May 1991 | A |
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Number | Date | Country |
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S63-198554 | Dec 1988 | JP |
H04-308780 | Oct 1992 | JP |
H06-270502 | Sep 1994 | JP |
H06-270503 | Sep 1994 | JP |
3016172 | Sep 1995 | JP |
H10-114091 | May 1998 | JP |
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Entry |
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Machine translation of JP 06-207503, published on Sep. 1994 (Year: 1994). |
Machine translation of JP 04-308780, published on Oct. 1992. (Year: 1992). |
International Search Report for PCT/JP2018/028873 dated Oct. 9, 2018. |
Japanese Office Action for 2019-544363 dated Feb. 2, 2021. |
Number | Date | Country | |
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20200207124 A1 | Jul 2020 | US |
Number | Date | Country | |
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Parent | PCT/JP2018/028873 | Aug 2018 | US |
Child | 16815159 | US |