This application claims priority from JP 2003-335741, filed Sep. 26, 2003, the entirety of which is incorporated by reference thereto.
1. Field of Invention
The invention relates to a thermal type printing apparatus and a printing method.
2. Description of Related Art
In the related art, there are thermal type printing apparatuses that perform by applying a voltage to heating elements of a thermal head so that a temperature of the thermal head is increased when the printing apparatus is continuously used. However, when the temperature becomes too high, no heat transfer can be performed since an ink ribbon is torn off prior to heat transfer and setting to an image receiving layer. As a result, the quality of printing is degraded. To prevent this problem, a temperature sensor is provided to detect the temperature of the thermal head. When a specified temperature is exceeded, adjustments are performed to change pulse widths of the applied voltage or to change printing speeds.
For example, Japanese Utility Model Application Laid-Open Publication No. 64-20340 (1989) discloses a thermal head driving apparatus including a print control circuit in which printing speeds are changed in response to outputs of a temperature sensor that detects changes in the temperature of a thermal head.
In the thermal head driving apparatus described above, a printing speed is reduced when an upper limit temperature is detected by the temperature sensor and raised when an optimal temperature is detected. However, because only one switching temperature (threshold) was provided for the printing speed a high printing speed and a low printing speed were alternately switched in close proximity to the switching temperature and affecting affect qualities of printing.
One object of the invention is to provide a printing apparatus in which temperature control in proximity of a boundary of a temperature threshold is not frequently switched.
To achieve the above objects and/or other objects, according to an exemplary aspect of the invention, there is provided a printing apparatus including a thermal head, a measurement device that measures a temperature of the thermal head, and a controller that controls the following: a printing speed on the basis of the measured temperature as measured by the measurement device, determines whether the measured temperature of the thermal head is rising or dropping, compares a preliminarily determined first threshold value with the measured temperature when the temperature is rising, compares a preliminarily determined second threshold value with the measured temperature when the temperature is dropping, controls printing by reducing the printing speed when the measured temperature is greater than the first threshold value, and controls printing by raising the printing speed when the measured temperature is less than the second threshold value.
According to this structure, when threshold temperatures are respectively determined for situations in which the temperature is rising or falling, the printing speeds will not be frequently switched when the thermal head temperatures proximate to the threshold temperatures are detected so as to reduce constant shifting.
Objects, features and advantages of the invention will become more apparent from reading the following description of exemplary embodiments taken in connection with the accompanying drawings in which:
Exemplary embodiments of a tape printing apparatus, which is an exemplary embodiment of a printing apparatus of the invention will be described with reference to the accompanying drawings. First, a schematic structure of a tape printing apparatus 1 according to the exemplary embodiment will be described with reference to
As shown in
The keyboard 3 includes, among others, character keys for inputting alphabets, numerals, symbols and the like, a space key, a return key, a linefeed key, cursor moving keys that move a cursor key up, down, right or left, a size setting key that arbitrarily sets sizes of characters to be printed, character size keys that set the arbitrary character sizes to dot sizes, e.g., 16, 24, 32, 48, 64 and 96, an automatic setting key that automatically sets the character size to be printed in accordance with a tape width or a number of lines of the printing tape 19, a print key that instructs printing, an execution key that terminates various setting processes, and a power key that switches the power ON/OFF.
Next, the print mechanism 20 will be described with reference to
A thermal head 15 is provided at a location where the laminated film 7 and the ink ribbon 9 overlap. A platen roller 16 that presses the laminated film 7 and the ink ribbon 9 against the thermal head 15 and a feeding roller 17 that presses the laminated film 7 and the double-sided adhesive tape 12 against the joining roller 14 that creates the printing tape 19 are pivotally supported in a freely rotatable manner by a supporting member 18 that is pivotally attached to the main body frame 2. A group of heating elements (not shown) including, e.g., 128 heating elements, is provided at the thermal head 15 such that the group of heating elements are aligned and extend in a vertical direction (direction perpendicular to the plane of the drawing sheet of
Accordingly, as the joining roller 14 and the take-up spool 11 are synchronously driven in specified rotating directions by driving a tape feeding motor 47 (see
Hardware configurations of the tape printing apparatus 1 according to the exemplary embodiment will be described with reference to
The keyboard 3, a cutter sensor switch 43, a display controller (hereinafter referred to as LCDC) 23 including a video RAM 24 that outputs display data on the LCD 22, a driving circuit 48 that drives the thermal head 15, a temperature detecting circuit 42 that receives outputs of a thermistor 41, which is a temperature sensor provided on the thermal head 15, and sending them out to the CPU 52, and a driving circuit 49 that drives the tape feeding motor 47 are respectively connected to the input/output interface 50.
The ROM (dot pattern data) 54 stores therein dot pattern data used to print characters such as letters, symbols and the like upon being classified into respective typefaces such as gothic type typeface, a Mincho typeface and the like to correspond to code data of printing character sizes for each typeface, e.g., (dot sizes of 16, 24, 32, 48, 64 and 96). Graphic pattern data used to print graphic images including grayscale expressions are also stored in the ROM 54.
The ROM 55 stores therein, among others, a display drive control program that controls the LCDC 23 in correspondence with code data of printing characters such as letters or numbers that have been input through the keyboard 3, a print drive control program that controls the thermal head 15 or the tape feeding motor 47 upon reading data of a print buffer 62, and a parameter table defining duty ratios that determine print energy that drives the thermal head 15 (see
The RAM 60 is provided with, among others, a text memory 61, a print buffer 62, a temperature rising flag memory 63, and a parameter memory 64. The text memory 61 stores therein document data that have been input through the keyboard 3. The print buffer 62 stores therein a plurality of printing dot patterns such as letters or symbols as print data. When the temperature of the thermal head is rising, 1 is stored into the temperature rising flag memory 63 while 0 is stored when the temperature is dropping. A type of the parameter table of the presently used print energy is stored in the parameter memory 64.
A power supply unit 65 is connected to the driving circuits 48, 49, the controller 40 and the LCDC 23. Power is supplied from the power supply unit 65 to the controller 40, the print mechanism 20 and the entire tape printing apparatus 1.
Printing operation of the tape printing apparatus 1 of the above structure will be described. When characters are input through the keyboard 3, the characters are stored in the text memory 61 of the RAM 60, and dot pattern data of the input text are created by using the dot pattern data of the ROM 54 in accordance with a control program stored in the ROM 55 whereupon the data are stored in the print buffer 62. The thermal head 15 is then driven via the driving circuit 48 performing printing preparations. Upon completion of printing preparations, dot pattern data are read out from the print buffer 62 and sent out to the driving circuit 48 line by line to perform printing.
Printing speed control of the tape printing apparatus 1 will be described with reference to
Next, whether the temperature rising flag F is 1 is determined. That is, whether the temperature of the thermal head 15 is presently rising (S9). If F=1 (S9: YES), whether the present temperature T of the thermal head 15 as read in step S3 has exceeded a first threshold T1 (S11) is determined. The first threshold T1 is a printing speed switching temperature when the temperature T is rising, and is a set temperature, e.g., 53 degrees.
If the present temperature T1 has not exceeded the first threshold T1 (S11: NO), whether printing is to be terminated is determined (S17). If printing is not to be terminated yet (S17: NO), operation returns to step S3 to read the temperature of the thermal head 15. If the present temperature T has exceeded the first threshold T1 (S11: YES), the driving circuit 49 is controlled to change the applying period of pulse with respect to the heating elements of the thermal head 15 and to reduce the printing speed (S13). After execution of printing speed reducing control, a time to start the next printing will become longer, the time of cooling of the thermal head 15 will become longer, and the temperature T of the thermal head 15 falls so that the temperature rising flag F is set to 0 (S15). Then, whether printing is to be terminated (S17) is determined. If printing is not to be terminated yet (S17: NO), the program returns to step S3 to read the temperature of the thermal head 15 again.
Next, the following and later routines describe when temperature T is dropping (S9: NO). First, whether the present temperature T of the thermal head 15 as read in step S3 has fallen below a second threshold T2 (S19) is determined. The second threshold T2 is a printing speed switching temperature when the temperature is dropping, and is a set temperature that is lower than the first threshold T1, e.g., 48 degrees. In this manner, it is possible to individually set suitable temperatures for the thresholds T1 and T2 such that T1>T2 is satisfied or alternatively, to set one threshold and then to set upper and lower ranges from this threshold to obtain two thresholds. For instance, the threshold may be defined as 50 degrees and by setting an upper and lower range to 3 degrees, the first threshold T1 may be 53 degrees while the second threshold T2 may be 47 degrees.
If the temperature T has just started dropping and the present temperature T has not fallen below the second threshold T2 yet (S19: NO), whether printing is to be terminated (S17) is determined. If printing is not to be terminated yet (S17: NO), the program returns to step S3 to read the temperature T of the thermal head 15 again.
If the temperature is dropping (S9: NO) and the present temperature T has fallen below the second threshold T2 (S19: YES), control is performed to change the applied period of pulse with respect to the heating elements of the thermal head 15 and to increase the printing speed (S21). After execution of such printing speed increasing control, a time to start the next printing will become shorter, the time of cooling of the thermal head 15 will become shorter, and the temperature T of the thermal head 15 rises so that the temperature rising flag F is set to 1 (S23). Then, whether printing is to be terminated (S17) is determined. If printing is not to be terminated yet (S17: NO), the program returns to step S3 to read the temperature T of the thermal head 15 again.
The above processes are then repeated in which the temperature T of the thermal head 15 is read and compared with the threshold temperatures T1, T2 that meet rising and dropping vectors of temperature (temperature rising flag) are compared with the present temperature T to control the increase or reduction of the printing speed until printing is determined to be terminated. If printing is to be terminated (S17: YES), all printing processes are terminated.
Next, temperature changes and printing speed will be described with reference to
A tape printing apparatus 1, which is a best mode for embodying the printing apparatus according to a second exemplary embodiment of the invention, will be described. Because the mechanical structures and electric arrangements of the tape printing apparatus 1 are identical to those of the first exemplary embodiment of the invention, descriptions thereof will be omitted.
Duty ratio changing processes when performing printing will be explained with reference to
When compared with the standard control parameter as illustrated in
In
When compared with the standard control parameter as illustrated in
In
The duty ratio changing process will be described with reference to
Next, the accumulated number of printing times as obtained so far is counted (S109). The accumulated number of printing times is correlated to the temperature increase (thermal storage) of the thermal head 15 so that this information can also be considered when changing the duty ratio so that more accurate control is possible. In addition to accumulating the number of printing times, it is also possible to accumulate a number of printed dots or to accumulate a number of printed lines as information related to the thermal storage so such information can be considered when changing the duty ratio. The duty ratio may be structured so as to incorporate all counted values or to select one of the counted values.
The temperature T of the thermal head 15 read by the thermistor 41 is obtained via the temperature detecting circuit 42 (S111). Next, whether the read present temperature T of the thermal head 15 has exceeded the standard threshold TO is determined (S113). If the standard threshold TO is not exceeded (S113: NO), a parameter that determines the print energy is set to the standard control parameter table as illustrated in
If the present temperature T exceeds the standard threshold TO (S113: YES), whether the temperature rising flag F is set to 1 is determined. That is, whether the temperature of the thermal head 15 is presently rising (S119). If F=1 is satisfied, that is, if the temperature is rising (S119: YES), whether the accumulated number of printing times as counted in step S109 has reached a default number of times is determined (S121). If the accumulated number of printing times has reached the default number (S121: YES), the thermal storage has progressed and the control parameter D as illustrated in
On the other hand, if the accumulated number of printing times has not reached the default number (S121: NO), the control parameter C as illustrated in
Irrespective of the set control parameter, whether the present temperature T that has been read in step S111 has reached a first threshold T1 is determined (S127). Here, the first threshold T1 is a parameter (duty ratio) switching temperature used when the temperature is rising and may be set to, for instance, 53 degrees. If the present temperature T has not exceeded the first threshold T1 yet (S127: NO), whether printing is to be terminated is determined (S117). If printing is not to be terminated yet (S117: NO), the operation returns to step S107, determines the print energy in accordance with the set control parameter C or D and performs print control corresponding to one line (S107). Steps S107 to S113, S119 to S127 and S117 are repeated until the read present temperature T of the thermal head 15 has reached the first threshold T1 (S127).
If the present temperature T has reached the first threshold T1 (S127: YES), control is performed to change the parameter and make the temperature drop by setting the temperature rising flag F to 0 (S129). Then whether printing is to be terminated is determined (S117). If printing is not to be terminated yet (S117: NO), the operation returns to step S107, determines the print energy in accordance with the set control parameter C or D and performs print control corresponding to one line (S107).
Next, the later routines describe when the temperature T is dropping (S119: NO) because the temperature rising flag has been set to 0 in step S129. Whether the accumulated number of printing times as counted in step S109 has reached the default number is determined (S131). If the accumulated number of printing times has reached the default number (S131: YES), the thermal storage has progressed and the control parameter A as illustrated in
On the other hand, if the accumulated number of printing times has not reached the default number (S131: NO), the control parameter B as illustrated in
Irrespective of the set control parameter, whether the present temperature T that has been read in step S111 has reached a second threshold T2 is determined (S137). Here, the second threshold T2 is a parameter (duty ratio) switching temperature used when the temperature is dropping and may be set to, for instance, 47 degrees. If the present temperature T has not reached the second threshold T2 (S137: NO), whether printing is to be terminated is determined (S117). If printing is not to be terminated yet (S117: NO), the operation returns to step S107, determines the print energy in accordance with the set control parameter A or B and performs print control corresponding to one line (S107). Steps S107 to S113, S119, S131 to S137 and S117 are repeated until the read present temperature T of the thermal head 15 has reached the second threshold T2.
If the present temperature T has reached the second threshold T2 (S137: YES), control is performed to change the parameter and make the temperature rise by setting the temperature rising flag F to 1 (S141). Then, whether printing is to be terminated is determined (S117). If printing is not to be terminated yet (S117: NO), the operation returns to step S107, determines the print energy in accordance with the set control parameter A or B and performs print control corresponding to one line (S107).
The above processes are repeatedly executed in which the temperature is read and the thresholds that meet rising and dropping vectors of the temperature (temperature rising flag) are compared with the present temperature to determine a parameter table (duty ratio) to determine the print energy until printing is to be terminated. If printing is to be terminated (S117: YES), all printing processes are terminated.
As explained so far, because parameter tables (duty ratios) are set and changed to determine the print energy by using two thresholds, the parameters (duty ratios) will not be frequently switched in the vicinity of the threshold so that a suitable printing quality may be maintained.
The invention is applicable to various thermal type printing apparatuses that require temperature control.
In the exemplary embodiment, a controller (CPU 52) preferably is implemented using a suitably programmed general purpose computer, e.g., a microprocessor, microcontroller or other processor device (CPU or MPU). It will be appreciated by those skilled in the art, that the controller can also be implemented as a single special purpose integrated circuit (e.g., ASIC) having a main or central processor section providing overall, system-level control, and separate sections dedicated to performing various different specific computations, functions and other processes under control of the central processor section. The controller can also be implemented using a plurality of separate dedicated or programmable integrated or other electronic circuits or devices such as hardwired electronic or logic circuits such as discrete element circuits, or programmable logic devices such as PLDs, PLAs, PALs and the like. The controller can also be implemented using a suitably programmed general purpose computer in conjunction with one or more peripheral (e.g., integrated circuit) data and signal processing devices. Further, any device or assembly of devices on which a finite state machine capable of implementing the described procedures can be used as the controller of the invention.
While the invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the exemplary embodiments or constructions. While the various elements of the exemplary embodiments are shown in various combinations and configurations, which are exemplary, other combinations and configurations, including more, less or only a single element, are also within the spirit and scope of the invention.
Number | Date | Country | Kind |
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2003-335741 | Sep 2003 | JP | national |
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Number | Date | Country |
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U 64-20340 | Feb 1989 | JP |
Number | Date | Country | |
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20050068403 A1 | Mar 2005 | US |