The present application claims priority to Korean Patent Application No. 10-2022-0120125, filed on Sep. 22, 2022, the entire contents of which is incorporated by reference herein for all purposes.
The present disclosure relates to a thermal processing apparatus using a microwave and an operation method thereof.
A semiconductor manufacturing process is a process of manufacturing a final product through tens to hundreds of processing processes on a substrate (wafer), and can be executed by a manufacturing facility that performs each process. In the semiconductor manufacturing process, a thermal processing process of controlling a chemical reaction for substrate processing by applying heat energy to the substrate. In particular, a substrate thermal processing method of applying heat energy to a substrate by using electromagnetic waves in a microwave band may be used.
In the middle of applying electromagnetic waves in the microwave band to the substrate, the heat energy applied for each area of the substrate may differ in accordance with the distribution of an electromagnetic field. In the related art, in order to control the heat distribution of the substrate, a method of controlling the intended heat transfer distribution by changing the design of an antenna that emits microwaves is mainly used. The distribution of the electromagnetic field and the heat transfer profile of the substrate may change depending on process conditions or the structure of a chamber, and unnecessary costs may be required because the antenna needs to be redesigned every time in accordance with the process conditions.
An embodiment of the present disclosure provides a thermal processing apparatus and an operation method thereof capable of controlling a heat distribution of a substrate at a low cost in a thermal processing process using a microwave.
According to an embodiment of the present disclosure, a thermal processing apparatus includes a chamber that forms a thermal processing space of a substrate, a substrate support unit that is located at a lower portion of the thermal processing space and supports the substrate, and a microwave unit that is located at an upper portion of the thermal processing space and forms an electromagnetic field by the microwave in the thermal processing space. The substrate support unit includes a chuck fixed at the lower portion of the thermal processing space, a lifting drive mechanism configured to support the substrate with raising and lowering the substrate with respect to the chuck, and a controller that controls the lifting drive mechanism to adjust a height of the substrate based on a temperature distribution for each area of the substrate.
According to the embodiment of the present disclosure, the microwave unit may include a microwave generator that generates a microwave signal, a waveguide that transmits the microwave signal, and an antenna that forms an electromagnetic field by the microwave in the thermal processing space from the microwave signal transmitted through the waveguide.
According to the embodiment of the present disclosure, the lifting drive mechanism may raise or lower the substrate by a plurality of lifting pins that support the lower portion of the substrate.
According to the embodiment of the present disclosure, the lifting drive mechanism may raise or lower the substrate by a ring structure that supports the lower portion of the substrate.
According to the embodiment of the present disclosure, the controller may determine a heating area based on a difference between the temperature distribution for each area of the substrate and a target temperature distribution, and position the substrate at a height corresponding to the heating area.
According to the embodiment of the present disclosure, the controller may determine the height corresponding to the heating area by using map data indicating a substrate temperature change in accordance with the height of the substrate.
According to the embodiment of the present disclosure, the map data indicating the substrate temperature change in accordance with the substrate height may be learned and updated through simulation or experimental data.
According to the embodiment of the present disclosure, the temperature distribution for each area of the substrate may be obtained from thermal distribution image data capture by a thermal imaging camera located above the substrate.
According to the embodiment of the present disclosure, the temperature distribution for each area of the substrate may be obtained by a temperature sensor provided in the lifting drive mechanism.
According to another embodiment of the present disclosure, there is provided an operation method of a thermal processing apparatus using a microwave. The operation method includes applying the microwave to a substrate, measuring a temperature distribution for each area of the substrate, and adjusting a height of the substrate in accordance with the temperature distribution for each area of the substrate.
According to the embodiment of the present disclosure, the adjusting of the height may include determining a heating area based on a difference between the temperature distribution for each area of the substrate and a target temperature distribution, determining a height corresponding to the heating area by using map data indicating a substrate temperature change in accordance with the height of the substrate, and positioning the substrate at the height corresponding to the heating area.
According to the embodiment of the present disclosure, the map data indicating the substrate temperature change in accordance with the substrate height may be learned and updated through simulation or experimental data.
According to the embodiment of the present disclosure, the adjusting of the height may further include obtaining temperature change data for each area of the substrate in accordance with adjustment of the height, and updating the map data by using the temperature change data for each area of the substrate.
According to still another embodiment of the present disclosure, a thermal processing apparatus using a microwave includes a chamber that forms a thermal processing space of a substrate, a substrate support unit that is located at a lower portion of the thermal processing space and supports the substrate, and a microwave unit that is located at an upper portion of the thermal processing space and forms a microwave electromagnetic field in the thermal processing space. The substrate support unit may include a chuck fixed at the lower portion of the thermal processing space, a lifting drive mechanism that supports the substrate with raising and lowering the substrate with respect to the chuck, and a controller that controls the lifting drive mechanism to adjust a height of the substrate based on a temperature distribution for each area of the substrate. The controller may determine a heating area based on a difference between the temperature distribution for each area of the substrate and a target temperature distribution, determine the height corresponding to the heating area by using map data indicating a substrate temperature change in accordance with the height of the substrate, position the substrate at the height corresponding to the heating area, and updates the map data by using a temperature change measurement value of the substrate in accordance with adjustment of the height.
According to the embodiment of the present disclosure, the controller may obtain temperature change data for each area of the substrate in accordance with adjustment of the height, and update the map data by using the temperature change data for each area of the substrate.
The effects of the present disclosure are not limited to the effects described above, and effects not mentioned can be clearly understood by those skilled in the art, from the specification and the attached drawings.
The above and other objectives, features, and other advantages of the present disclosure will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
Hereinafter, embodiments of the present disclosure will be described in detail with reference to the attached drawings to be easily implemented by those skilled in the art. The present disclosure may be implemented in various different forms and is not limited to the embodiments described herein.
In order to clearly describe the present disclosure, parts that are not related to the description will be omitted, and the same or similar components in this specification are denoted by the same reference sign.
In addition, in various embodiments, a component having the same configuration will be described only in a representative embodiment by using the same reference sign, and only a configuration that is different from that of the representative embodiment will be described in other embodiments.
In the entirety of this specification, a sentence that a portion is “connected (or coupled) to” another portion includes not only a case of “being directly connected (coupled)” but also a case of “being indirectly connected (coupled) with other members interposed therebetween”. In addition, a sentence that a portion “includes” a component means that it may further include another component rather than excluding other components unless a particularly opposite statement is made.
Unless otherwise defined, all terms used herein, including technical or scientific terms, have the same meaning as generally understood by those skilled in the art. Terms such as those defined in a commonly used dictionary should be construed as having a meaning consistent with the meaning of the relevant technology, and should not be construed as an ideal or excessively formal meaning unless explicitly defined in this application.
Hereinafter, a thermal processing apparatus 1 using a microwave and an operation method thereof according to the present disclosure will be described. In this document, a case where an apparatus that performs thermal processing on a substrate uses electromagnetic waves of microwaves will be mainly described, but the scope of the present disclosure is not limited thereto, and can be applied to various methods for performing thermal processing on a substrate. The microwave is an electromagnetic wave having a wavelength that is shorter than radio waves and longer than infrared rays, and refers to an electromagnetic wave having a wavelength of 1 mm to 1 m.
The chamber 10 forms a space in which the thermal processing process of the substrate W is performed, and separates the thermal processing space of the substrate W from the outer space. The substrate support unit 20 that supports the substrate W may be provided at the lower portion of the chamber 10, and the microwave unit 30 may be provided at the upper portion of the chamber 10.
The substrate support unit 20 includes a chuck 210 fixed at the lower portion of the thermal processing space, a lifting drive mechanism 220 that supports the substrate W with raising and lowering the substrate W with respect to the chuck 210, and a controller 230 that controls the lifting drive mechanism 220 to adjust a height of the substrate W based on a temperature distribution for each area of the substrate W. According to the present disclosure, the height of the substrate W is adjusted by the lifting drive mechanism 220. Since the distribution of heat energy applied to the substrate W varies depending on the height of the substrate W, the temperature of each area of the substrate W can be adjusted by adjusting the height of the substrate W.
The area separation of the substrate W may be variously made as necessary. In this document, an example in which thermal processing is performed by dividing the substrate W into three areas as illustrated in
The microwave unit 30 includes a microwave generator 310 that generates a microwave signal, a waveguide 320 that transmits a microwave signal, and an antenna 330 that forms a microwave electromagnetic field in the thermal processing space from the microwave signal transmitted through the waveguide 320. The microwave generator 310 generates a microwave signal having a frequency of several tens of gigahertz (for example, 23 GHz to 26 GHz), and the microwave signal is transmitted to the antenna 330 through the waveguide 320. Here, the waveguide 320 may have a polygonal tubular shape, and the inner side may be made of a conductor (for example, gold and silver). The antenna 330 emits the microwave signal into the thermal processing space, and the microwave signal may be transmitted to the thermal processing space through a slot and a transmission plate formed in the antenna 330. An electromagnetic field is formed in the thermal processing space by the microwave signal, and thermal processing on the substrate W can be performed by the energy of the electromagnetic field.
According to the embodiment of the present disclosure, the lifting drive mechanism 220 may raise or lower the substrate by a plurality of lifting pins 222 that support the lower portion of the substrate W. The lifting drive mechanism 220 may be configured by the lifting pin 222 capable of raising and lowering the substrate W while supporting the substrate W, by coming into contact with the lower portion of the substrate W. With reference to
According to the present disclosure, the lifting drive mechanism 220 may raise or lower the substrate W by a ring structure 224 that supports the lower portion of the substrate W. The lifting drive mechanism 220 may include the ring structure 224 that supports the lower portion of the substrate W and the plurality of lifting pins 222 that raise or lower the ring structure 224. With reference to
According to the present disclosure, the controller 230 may determine a heating area based on a difference between the temperature distribution for each area of the substrate W and a target temperature distribution, and position the substrate W at a height corresponding to the heating area. For example, when there is a target temperature for the thermal processing process of the substrate W, the temperature for each area of the substrate W may be different depending on an electromagnetic field distribution. At this time, when intensive heating is required for a specific area, precise thermal processing on the substrate W can be performed by adjusting the height of the substrate W.
For example, when intensive heating of the first area A of the substrate W is required as illustrated in
According to the present disclosure, the controller 230 may determine the height corresponding to the heating area by using map data indicating a substrate temperature change in accordance with the height of the substrate. The map data may be data that stores a lifting height suitable for a target area and a target temperature change amount of the substrate W. The map data indicating the substrate temperature change in accordance with the height of the substrate may be learned and updated through simulation or experimental data.
In addition, when the thermal processing is completed by the controller 230, the map data may be updated by using a temperature change measurement value of the substrate W in accordance with the adjustment of the height of the substrate W. The controller 230 may obtain temperature change data for each area of the substrate W in accordance with the adjustment of the height, and update the map data by using the temperature change data for each area of the substrate W. It is possible to construct more accurate map data by measuring the temperature change for each area of the substrate W in accordance with the adjustment of the height of the substrate W and updating the map data as described above.
According to the present disclosure, the temperature distribution for each area of the substrate W may be obtained from thermal distribution image data capture by a thermal imaging camera 410 located above the substrate W. With reference to
According to the present disclosure, the temperature distribution for each area of the substrate W may be obtained by a temperature sensor 420 provided in the lifting drive mechanism 220. The temperature sensor 420 may be provided in the lifting pin 222 or the ring structure 224 that supports the lower portion of the substrate W.
For example, as illustrated in
In addition, the temperature sensor 420 may be provided in the ring structure 224 as illustrated in
The operation method of the thermal processing apparatus 1 using the microwave according to the present disclosure includes a substrate heating step S1010 of applying a microwave to a substrate W, a temperature measurement step S1020 of measuring a temperature distribution for each area of the substrate W, and a height adjustment step S1030 of adjusting the height of the substrate W in accordance with the temperature distribution for each area of the substrate W.
The substrate heating step S1010 may be executed by the microwave unit 30. A microwave signal generated by the microwave generator 310 may be transmitted to the antenna 330 through the waveguide 320 and then transmitted to the thermal processing space through the slot and the transmission plate formed in the antenna 330. An electromagnetic field is formed in the thermal processing space by the microwave signal, and thermal processing on the substrate W can be performed by the energy of the electromagnetic field.
The temperature measurement step S1020 is a step of measuring the temperature distribution for each area of the substrate W, and a step of measuring the temperature in a non-contact or contact manner. For example, as illustrated in
According to the embodiment of the present disclosure, the height adjustment step S1030 includes a step of determining a heating area based on a difference between the temperature distribution for each area of the substrate and a target temperature distribution, a step of determining a height corresponding to the heating area by using map data indicating a substrate temperature change in accordance with the height of the substrate, and a step of positioning the substrate at the height corresponding to the heating area.
For example, when there is the target temperature for the thermal processing process of the substrate W, the temperature of each area of the substrate W may be different depending on the distribution of the electromagnetic field. In addition, when intensive heating is required for a specific area, the precise thermal processing of the substrate W may be performed by adjusting the height. As illustrated in
According to the present disclosure, the height adjustment step S1030 may further include a step of obtaining temperature change data for each area of the substrate W in accordance with adjustment of the height, and a step of updating the map data by using the temperature change data for each area of the substrate W. It is possible to construct more accurate map data by measuring the temperature change for each area of the substrate W in accordance with the adjustment of the height of the substrate W and updating the map data.
It will be apparent that the present embodiment and the drawings attached to this specification just clearly represent a part of the technical spirit included in the present disclosure, and all modification examples and specific embodiments that can be easily inferred by those skilled in the art within the scope of the technical spirit contained in the specification and drawings of the present disclosure are included in the scope of the present disclosure.
Therefore, the spirit of the present disclosure should not be limited to the described embodiments, and not only the claims to be described later, but also all those that have equal or equivalent modifications to the claims will be said to belong to the scope of the spirit of the present disclosure.
Those skilled in the art should understand that the present disclosure may be embodied in other specific forms without changing the technical spirit or essential characteristics thereof, so the embodiments described above are illustrative in all aspects and are not restrictive.
It will be apparent that the present embodiment and the drawings attached to this specification just clearly represent a part of the technical spirit included in the present disclosure, and all modification examples and specific embodiments that can be easily inferred by those skilled in the art within the scope of the technical spirit contained in the specification and drawings of the present disclosure are included in the scope of the present disclosure.
Therefore, the spirit of the present disclosure should not be limited to the described embodiments, and not only the claims to be described later, but also all those that have equal or equivalent modifications to the claims will be said to belong to the scope of the spirit of the present disclosure.
Number | Date | Country | Kind |
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10-2022-0120125 | Sep 2022 | KR | national |