Thermally conductive silicone rubber compositions with low permanent compression strain ratios

Abstract

Thermally conductive silicone rubber compositions, curable to elastomers having low permanent compression strain ratios, consisting of a polyorganosiloxane, a thermally conductive inorganic filler, an organosilicon compound having in each molecule at least three groups represented by the general formula of HR.sup.1.sub.2 Si, and an organic peroxide.

Description

Claims

1. A silicone composition, curable to a thermally conductive silicone rubber, consisting of

(A) 100 parts by weight of a polyorganosiloxane having the average unit formula

R.sup.1.sub.a SiO.sub.(4-a)/2

where R.sup.1 is a substituted or unsubstituted monovalent hydrocarbon radical, and a is a number between 1.8 and 2.3, inclusive;

(B) 10-500 parts by weight of a thermally conductive inorganic filler;

(C) 0.01-50 parts by weight of an organosilicon compound having in each molecule at least 3 groups represented by a general formula

HR.sup.1.sub.2 Si

where R.sup.1 is a substituted or unsubstituted monovalent hydrocarbon radical; and

(D) 0.1-10 parts by weight of an organic peroxide.

2. The silicone composition described in claim 1, wherein component (C) is an organosilicon compound represented by the general formula

(HR.sup.1.sub.2 SiO).sub.x R.sup.1.sub.(4-x) Si

where R.sup.1 is a substituted or unsubstituted monovalent hydrocarbon radical and x is 3 or 4.

3. The silicone composition described in claim 1, wherein component (C) is an organosilicon compound represented by the general formula

(HR.sup.1.sub.2 SiO).sub.3 Si-R.sup.2 -Si(OSiR.sup.1.sub.2 H).sub.3

where R.sup.1 is a substituted or unsubstituted monovalent hydrocarbon radical and R.sup.2 is an alkylene group.

4. The silicone composition described in claim 1, wherein component (B) is alumina.

5. The silicone composition described in claim 2, wherein component (B) is alumina.

6. The silicone composition described in claim 3, wherein component (B) is alumina.

7. The thermally conductive silicone rubber obtained by (1) mixing

(A) 100 parts by weight of a polyorganosiloxane having the average unit formula

R.sup.1.sub.a SiO.sub.(4-a)/2

where R.sup.1 is a substituted or unsubstituted monovalent hydrocarbon radical, and a is a number between 1.8 and 2.3;

(B) 10-500 parts by weight of a thermally conductive inorganic filler;

(C) 0.01-50 parts by weight of an organosilicon compound having in each molecule at least 3 groups represented by a general formula

HR.sup.1.sub.2 Si

where R.sup.1 is a substituted or unsubstituted monovalent hydrocarbon radical; and

(D) 0.1-10 parts by weight of an organic peroxide; and (2) heating the resulting composition for a sufficient time and at a sufficeint temperature to cure the composition.

8. The thermally conductive silicone rubber of claim 7, wherein component (C) is an organosilicon compound represented by the general formula

(HR.sup.1.sub.2 SiO).sub.x R.sup.1.sub.(4-x) Si

where R.sup.1 is a substituted or unsubstituted monovalent hydrocarbon radical and x is 3 or 4.

9. The thermally conductive silicone rubber of claim 7, wherein component (C) is an organosilicon compound represented by the general formula

(HR.sup.1.sub.2 SiO).sub.3 Si-R.sup.2 -Si(OSiR.sup.1.sub.2 H).sub.3

where R.sup.1 is a substituted or unsubstituted monovalent hydrocarbon radical and R.sup.2 is an alkylene group.

10. The thermally conductive silicone rubber of claim 7, wherein component (B) is alumina.

11. The thermally conductive silicone rubber of claim 7, wherein component (B) is alumina and component (C) is an organosilicon compound represented by the general formula

(HR.sup.1.sub.2 SiO).sub.x R.sup.1.sub.(4-x) Si

where R.sup.1 is a substituted or unsubstituted monovalent hydrocarbon radical and x is 3 or 4.

12. The thermally conductive silicone rubber of claim 7, wherein component (B) is alumina and component (C) is an organosilicon compound represented by the general formula

(HR.sup.1.sub.2 SiO).sub.3 Si-R.sup.2 -Si(OSiR.sup.1.sub.2 H).sub.3

where R.sup.1 is a substituted or unsubstituted monovalent hydrocarbon radical and R.sup.2 is an alkylene group.