1. Technical Field
The invention is related to solar power, and more particularly, to modules for converting incident optical radiation to microwave radiation and transmitting the microwave radiation.
2. Related Technology
Space solar power systems have been contemplated since the 1960s, for collecting the sun's solar energy and transmitting it to earth. Early concepts involved large sun-tracking photovoltaic arrays feeding power to a separate microwave conversion and transmitting module. As contemplated, these systems required power cabling for the low voltage current from the photovoltaic array and a gimbaled connection between the photovoltaic array and the microwave module.
A NASA/DOE space solar power concept circa 1980 proposed using a photovoltaic (PV) array of multi-kilometer dimension to supply electrical power to an antenna system that would convert the power to microwaves and beam it to earth. The PV array was proposed to track the sun while the antenna would track the receiver on earth. This design, while promising, had several difficulties. First, a large mass of copper wiring would be needed to carry low voltage current and transfer the current through slip rings. Second, a large supporting structure would be required for the flat PV array. Third, time consuming handwork by a number of astronauts would be needed to complete the on-orbit assembly.
Another concept known as the “Integrated Symmetrical Concentrator” proposed using a two-axis reflector array that tracks the sun continuously to direct sunlight in a nadir direction to a single compact module, called a sandwich cell array. This system allows two-axis sun tracking while the microwave antennas remain pointing toward the earth. The sandwich cell array combines a photovoltaic array, electric to microwave conversion, and nadir-directed microwave transmission. PV and microwave systems are back-to-back in the “sandwich” power conversion module, eliminating long power cables and slip rings. Solar concentration reduces the number of PV cells. However, waste heat from PV and microwave devices creates high temperatures that significantly reduce system efficiency. Further, the problems of structural mass to maintain the flat disc module, and on-orbit assembly of module, remain.
Curved reflectors 12 and 14 are on azimuth/elevation axes to track the sun in any location and direct the sunlight to the secondary reflector module 20. The reflective surfaces of the secondary reflector module reflect the concentrated solar energy toward the power conversion module 30. The power conversion module 30 converts the solar energy into RF energy and transmits the RF energy toward the ground station below.
The curved reflectors 12 and 14 can be off-axis parabolic reflectors, with the curvature of the reflectors matching that of an off-axis segment of a parabola, e.g., a segment of the parabola that is not on the axis of symmetry of the parabola.
The curved reflectors 12 and 14 are arranged on two opposite sides of the secondary reflector unit 20, with the secondary reflector positioned between them at a distance that allows a large amount of the sunlight reflected by the reflectors 12 and 14 to strike the secondary reflector's mirrored surfaces 22 and 24.
The power conversion module 30 is configured to receive sunlight from the secondary reflector unit 20, and to convert it to microwave energy for transmission to a remote location, such as on earth.
The system 10 can be launched into geosynchronous orbit, to provide constant ground coverage. A support structure (not shown) can keep the primary curved minors, the secondary curved minor, and the power conversion module aligned with respect to each other. The support structure can be, for example, a series of lightweight longeron trusses. Alternatively, several satellites flying in formation can keep the system components in alignment.
The power conversion module or “sandwich module” 30 has three main components including a photovoltaic array layer 32 for receiving the concentrated sunlight from the reflectors, a DC-RF conversion electronics for converting the DC electrical power to an RF frequency suitable for transmission and antennas for transmission of the RF power. The DC-RF conversion electronics and the antennae can be combined in a layer 36, with a structural layer 34 providing the interface between the PV array and the conversion electronics.
Although a variety of photovoltaic materials can be used in the photovoltaic array layer 32, the preferred materials are current state of the art III-V multijunction solar cell technology. In these devices, materials of different III-V bandgaps are combined, enabling an efficient capture and conversion of a wide range of the solar spectrum. Due to the high absorption coefficient displayed by most III-V materials, such efficient conversion of light occurs in a considerably reduced material thickness when compared with other PV materials. As one example, Silicon (Si) III-V multijunction solar cells efficiencies have previously been demonstrated to reach values of 34% under one-sun AMO (space) conditions and over 42% in terrestrial concentrator systems, in which lenses and minors are used to focus sunlight into a small area cell. Currently, commercially available triple junction GaInP/GaAs/Ge solar cells are used in the space PV market with AMO efficiencies up to 29.5%. In addition to their enhanced optical conversion capabilities, III-V materials display a far superior resistance to damage induced by radiation present in space when compared to other currently available PV technologies. This aspect is important for long lasting missions since PV space arrays are preferably designed to consider both beginning-of-life and end-of-life (EOL) performance, as well as a manageable power profile for the duration of a given space mission. See Cornfeld, A. B., Aiken, D., Cho, B., Ley, A. V., Sharps, P., Stan, M. and Varghese, T., “Development of a 4-subcell inverted metamorphic multi-junction (IMM) highly efficient AMO solar cell”, Proc. of the 35th IEEE Photovoltaic Specialist Conference, Honolulu, Hi., (2010) and Stan, M. A., Sharps, P. R., Fatemi, N. S., Spadafora, F., Aiken, D. and Hou, H. Q., “Design and Production of Extremely Radiation Hard 26% InGaP/GaAs/Ge Triple Junction Solar Cells”, Anchorage, Ak., USA, Proc. of 28th IEEE Photovoltaic Specialist Conference, p. 1374-1377 (2000) for more information related to these materials.
Additional information related to sandwich power conversion modules is found in P. Jaffe, J. Hodkin, F. Harrington, “Development of a Sandwich Module Prototype for Space Solar Power”, 2012 IEEE Aerospace Conference, pages 1-9, conference dates 3-10 Mar. 2012, and in P. Jaffe, J. Pasour, M. Gonzalez, S. Spencer, M. Nurnberger, J. Dunay, M. Scherr, and P. Jenkins, “Sandwich Module Development for Space Solar Power”, International Space Solar Power Symposium, National Space Society, May 2011, each of which is incorporated herein in its entirety.
Other considerations for selecting a photovoltaic technology include availability, temperature performance characteristics, concentration ratio tolerance, power output per unit mass ratio, and high voltage capabilities. The table below identifies the primary factors affecting the overall performance of the space solar power system.
An exemplary system might have a sunlight concentration factor of 3, a module area of 0.36 square meters, a photovoltaic efficiency of 28% (with current PV III-V multijunction cells), a DC to RF conversion efficiency of 60%, a power distribution and control subsystem efficiency of 95%, and antenna efficiency of 90%, resulting in a power conversion module efficiency of 23%, and an overall system efficiency of 14%. The 28% efficiency factor for photovoltaics is estimated based on currently available commercial multijunction photovoltaic cells. Note that if the efficiency of commercial III-V multijunction cells were to increase to 33%, the overall system efficiency would improve from 14% to 17%.
The heat load that must be dissipated from the power conversion module include a portion of the direct sunlight 43 incident on the module, a portion of the solar energy 41 from the secondary reflector, and the heat generated by the module itself.
The power conversion module also must dissipate heat power to avoid its overheating. A preliminary study of the thermal problem for the module shows some of the limitations imposed by the radiative heat transfer relation P=εσAT4, in which P is the heat power transmitted, ε is the emissivity of the material, σ is the Stefan-Boltzmann constant, A is the radiating area, and T is the temperature. Assuming that a flat sandwich module can only use the top and bottom for radiating heat, since the module is expected to be positioned within an array of power conversion modules, bounds can be established by specifying the desired operating temperature. The sun's power flux in space in earth orbit is approximately 1400 W/m2. Assume a square sandwich module formed of four rows of seven cells with each cell measuring 4 centimeters by seven centimeters. By varying the sun concentration, and by considering different materials with different emissivities operating at different operating temperatures, the minimum radiator area for sufficient heat dissipation can be found.
Keeping the module temperature below about 150 degrees C. can help limit the efficiency degradation due to temperature of the photovoltaics and the DC-to-RF converters. In practice, individual efficiency degradations will be dependent on the temperature gradient across different parts of the module. It is noted that the
The system of
As in the example of
In this example, the power conversion module 60 is configured as an open-topped stepped-conical structure, with the cone's axis aligned so the open top of the module faces toward the secondary reflector module and the cone of the module points toward the earth.
The stepped sidewalls 61 include a number of sidewall radiators, shown in
The horizontal photovoltaic sections 62, 63, and 64 and the sidewall radiators 65, 66, 67 are joined together end-to-end to form a stair step shape as shown in
The interior surfaces of the sidewall radiators, which face toward the center of the conical power conversion module, can have a reflective surface 68, so that all solar energy entering the conical power conversion module 60 from an off-axis direction will be reflected to one of the photovoltaic panels, while waste radiant heat from the photovoltaic panels will exit the module. The reflective surface can be a reflective coating layer 72 deposited or formed on or otherwise attached to the graphite composite material 71 of the sidewall radiator 66, as shown in
Note that the terms horizontal and vertical are used for convenience in describing the drawing figures, and are not intended to limit the system to a particular attitude. Further, while the illustration of
The stepped sidewall power conversion module 60 described herein has several features that improve the cost-effectiveness of space solar power systems. First, the configuration of the power conversion module provides improved thermal control, allowing the photovoltaic collection system and the microwave conversion system operate at lower temperatures, which increases their efficiency. In particular, the vertical components (sidewall radiators) greatly increase the radiative surface area of the power conversion module. If the power conversion module array 60 has a radius R approximately equal to the radius of the sandwich module array 30, and the power conversion module's side length S equals 3 times the radius R, the total radiator area of the power conversion module will be almost four times that of the two sides of the sandwich cell. A system design that includes both state of the photovoltaic cells and a conical stepped-sidewall photovoltaic module is believed to lower the operating temperature from 130 C (for an equivalently sized sandwich cell) to about 60 degrees C., and to increase the system's operating efficiency from about 21% to about 26%.
Second, the system's novel structural support system greatly reduces the mass of the SSP, resulting in a reduced cost transport the system into orbit. For example, each of the wedge-shaped stepped sidewall systems can be formed of lightweight panels, with the photovoltaic panels affixed only to the upper surface of the horizontal panels. The panels can be formed of graphite or another lightweight, strong, radiative material.
Third, the modular design aspect of the system allows for compact stowage in launch vehicles and robotic assembly on orbit.
The elements of the system are configured to result in the power conversion module transmitting a low-loss microwave beam. A low loss beam can be a Gaussian beam, such that there are low sidelobes, as discussed in W. C. Brown, IEEE Transactions on Microwave Theory and Techniques, Vol. 40, No. 6, June 1992, pp. 1239-1250.
The many microwave transmissions from the individual antenna elements of the power conversion module 60 preferably approximate a Gaussian beam across the transmit aperture of the microwave power conversion module. The primary and secondary reflectors can be sized and shaped to illuminate the power conversion module photovoltaic cells in an illumination pattern that will generate an approximately Gaussian microwave beam. For example, the secondary reflectors can be flat and elliptical in shape, and the primary reflectors can be concave in shape, and for example, can approximate a rotational paraboloid with a circular outer edge. Other shapes and configurations can also be suitable. In size, it is anticipated that the power conversion module array diameter will be on the order of one kilometer, with the primary reflector diameter being between about one and two kilimeters, the reflective surfaces of the secondary reflector having a diameter on the order of 200 meters, depending on the reflectivity and thermal conduction of the reflector materials, with the distance between the primary reflectors being approximately five kilometers. These dimensions are provided as an example, and are not intended to limit the scope of the invention.
The sidewall power conversion system can also include at least one level of hinged sidewall radiators 66. A hinge 92 in the sidewall radiator 66 allows the wedge shaped section to be fold onto itself for compact stowage during launch (as shown in
The reflector panels are preferably positioned at an acute angle to the vertical radiator plates at an angle sufficiently large to receive and reflect a large fraction of the incident sunlight from the secondary reflector.
The components in this configuration, while shown only in cross section in
It is noted that the system in
The conical power conversion modules of
The embodiments described herein include a conical power conversion module. Alternatively, the power conversion module can have another shape, such as a hemisphere or a parabolic conic section, with the open end of the shape and the concave interior surface facing toward the secondary reflector. For example, the power conversion module can be shaped in a way to ensure that pattern of light from the secondary reflector will be spread out across the photovoltaic cells in a way that forms the microwave beam in a desired pattern. Planar power conversion modules, with an array of sandwich cells carried on a planar graphite structural support and radiator, are also envisioned, with the hinged fold-out microwave electronic and antenna units, and/or fold-out radiator elements, such as those shown in
It is to be understood, however, that even though numerous characteristics and advantages of the present invention have been set forth in the foregoing description, together with details of the structure and function of the invention, the disclosure is illustrative only, and changes may be made in detail, especially in matters of shape, size and arrangement of parts within the principles of the invention to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.
This application is a non-provisional application under 35 USC 119(e) of, claims priority to, and claims the benefit of U.S. Provisional Application 61/498,900 filed on Jun. 20, 2011, the entire disclosure of which is incorporated by reference herein.
Number | Date | Country | |
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61498900 | Jun 2011 | US |