This application is a 371 of PCT/IT2010/000383 filed 2 Sep. 2010.
The present invention relates to improvements to the so-called Yankee cylinders used in paper manufacturing industry.
According to the most traditional techniques, paper is produced starting from an aqueous slurry of cellulose fibers and possible further additives, with a very low dry content, in the order of fractions of percentage points by weight. The mixture is fed by a headbox on a forming wire and through subsequent transfer steps between wires and felts, with the use of suction systems, the water amount in the layer of slurry is gradually reduced to obtain a web or layer of cellulose fiber with a water content sufficiently low to have a consistency that allows the web to be made to pass in a drying system. In some paper manufacturing machines, the drying system comprises a Yankee cylinder, that is, an internally hollow cylinder, wherein a thermal carrier fluid is made to circulate, typically steam. The paper web is dried, that is, its water content is reduced, through evaporation at the expense of the heat yielded by the Yankee cylinder through its outer wall wherealong the paper material web is guided.
Examples of Yankee cylinders are described U.S. Pat. No. 3,224,084; U.S. Pat. No. 3,116,985; U.S. Pat. No. 3,911,595; U.S. Pat. No. 3,914,875; U.S. Pat. No. 4,320,582; GB-685,009.
Traditionally, Yankee cylinders were made of cast iron. More recently, steel Yankee cylinders have been introduced, as described for example in WO-A-2006/057023; WO-A-2008/105005.
Steel Yankee cylinders are normally made by welding and comprise an outer cylindrical surface formed by a cylindrical shell, at the ends whereof the heads are fixed. The connection is usually made by welding. The heads externally carry the cylinder support journals. The hollow inside volume of the Yankee cylinder is defined between heads and shell, wherein the steam is introduced for heating the outer surface of the Yankee cylinder.
In steel Yankee cylinders, the heads are generally flat unlike what usually happens in cast-iron Yankee cylinders, where vice versa the heads have a curved shape, with a concavity facing outwards.
The steam introduced in the Yankee cylinder must yield heat to the paper web through the cylindrical surface. The heat dispersed through the head surface is a lost energy share. U.S. Pat. No. 4,520,578 describes a cast-iron Yankee cylinder with concave-shaped heads, fitted with an insulating system having the function of reducing the amount of heat dispersed through the heads.
The object of the present invention is to provide a Yankee cylinder, in particular a steel Yankee cylinder, with an efficient head insulation system.
Substantially, in one embodiment, the invention provides a Yankee cylinder for drying webs of cellulose material, comprising a cylindrical shell with a substantially cylindrical outer surface, whereto end heads are fixed, preferably by welding, said shell and said heads defining a hollow inside volume of the cylinder, the heads having respective support journals, and comprising an insulation of the end heads. According to preferred embodiments the insulation provided on each end head is connected to the end head such as to rigidly rotate integrally with the Yankee cylinder. Connection between an insulation shield and the end head can be provided by means of an annular connection ring. In some embodiments the annular connection ring projects from a generally planar outer surface of the respective end head. Preferably the annular connection ring has an outer cylindrical surface which is flush with the outer cylindrical surface of the shell and with the outer cylindrical edges of the end heads. The entire side surfaces of the Yankee cylinder will then be thermally insulated. A respective journal is connected, by screwing or preferably by welding, to the end head and projects therefrom and is preferably centered with respect to the annular connection ring. In some embodiments the insulation shield is restrained to the respective journal as well as to the connection ring. Preferably, the connection ring has an outer cylindrical surface which forms an extension of the outer cylindrical surface of the shell. A welding bead can be provided, extending up to the cylindrical surface. A continuous surface treatment, extending on the cylindrical surface of the shell, the cylindrical surfaces of the end heads and the outer cylindrical surfaces of the connection rings can be provided, such that a continuous treated cylindrical surface is obtained, on which the paper web can be guided and around which it can be entrained. In preferred embodiments the heads and the shell are welded together and corresponding welding beads surfaces on the cylindrical surface of the cylinder.
Preferably the end heads of the Yankee cylinder are free of holes drilled therein for the purpose of connecting an insulation shield thereto, such that a higher reliability in terms of mechanical strength is achieved. This is most important considering that the shell and the end heads of the Yankee cylinder are subject to high dynamical stresses.
According to some preferred embodiments of the invention, a connecting ring fixed to each head is provided, which has a substantially cylindrical outer surface, whereon a substantially continuous annular welding bead surfaces, for jointing the connecting ring to the respective head, said ring being preferably provided with threaded holes for anchoring the insulation.
According to preferred embodiments of the invention, an insulation connecting ring, surrounding the respective journal and arranged spaced therefrom, is fixed on each of said heads. The connecting ring fixing is advantageously obtained by welding.
In some preferred embodiments of the invention, the insulation connecting ring has a cylindrical side surface flush with and constituting a continuation of, the outer cylindrical surface of the Yankee cylinder shell.
In some embodiments, the insulation comprises a plurality of segments or sectors adjacent to each other, each constrained to the respective connecting ring and to the respective journal. Each insulation segment or sector may be made of an insulating sheet. The radial edges of consecutive segments or sectors are preferably overlapped for obtaining greater stability in fixing said segments so as to improve the mechanical reliability.
According to preferred embodiments of the invention, each segment or sector comprises an insulating sheet, preferably fitted with a layer of thermally insulating material, fixed to the connecting ring by screw means in the proximity of a radially outer edge, and constrained by a radially internal edge thereof to the respective journal, for example inserting the radially internal edge of the sheet into an annular slot or groove of the journal. The depth of this groove is preferably oversized for allowing a radial relative motion between the insulating sheets and the groove side surfaces. In operating conditions, in fact, the Yankee cylinder reaches a higher temperature than the insulating sheets. Since such sheets are stiffly connected to the radially external periphery of the Yankee cylinder and since such sheets are at a lower temperature, the Yankee cylinder expansion causes a movement of the sheet outwards of the groove, that is, it tends to go out. To prevent the sheet from completely going out of the groove (the constraint in axial direction relative to the Yankee cylinder would thus be lost), it must sink into the groove by a certainly larger depth than the maximum difference between the expected expansions.
According to particularly advantageous embodiments of the invention, the connecting ring has a substantially cylindrical outer surface, constituting an extension of the substantially cylindrical outer surface of the shell.
Preferably, the connecting ring is welded to the respective head by means of a substantially continuous annular welding bead. This welding bead is preferably positioned at the radially outer edge of the head, said connecting ring having an outside diameter equal to the outside diameter of the Yankee cylinder shell. Preferably, the welding bead is made so as to surface on a radially outer surface of said connecting ring and on a radially inner surface of said connecting ring. To this end, according to advantageous embodiments of the invention, a substantially annular continuous slot or groove is formed between the connecting ring and the head on the radially inner side of the connecting ring. The provision of such groove allows obtaining two advantages:
Preferably the shell, the heads and the connecting rings are made of steel and each head has a substantially flat outer surface.
Further advantageous features and embodiments of the cylinder according to the invention and of the method for the manufacture thereof are described hereinafter with reference to some embodiments, and in the appended claims which form an integral part of the present description.
The invention will be better understood by following the description and accompanying drawing, which shows practical non-limiting embodiments of the invention. More specifically, in the drawing:
Since the Yankee cylinder 1 is preferably made of steel, starting from a flat sheet processed and welded, rather than by casting, the heads 5 have a substantially flat development or are made from portions of flat sheet welded to one another. The general structure of a steel Yankee cylinder of this type and possible welding techniques and systems for obtaining it are described in WO-A-2008/105005, the contents whereof are incorporated in the present description.
The support journals 7 of the Yankee cylinder are fixed outside heads 5, through welding and/or by means of screws.
An insulation, globally indicated with reference numeral 15, is fixed on the outer surface of head 5. This insulation is formed by single segments 17, see in particular
As shown in particulars in the detail of
In cross section, the connecting ring 25 has a variable thickness so as to form a continuous annular slot 27 between the connecting ring 25 and the outer surface of the respective head 5.
The connecting ring 25 is fixed to the outer surface of head 5 through a welding bead 29 which surfaces on both the outer cylindrical surface of the Yankee cylinder 1 and on the inner surface of slot 27, so as to be inspected by ultrasound or X-ray systems. This welding bead allows obtaining a fully penetrating weld with the surfaces coming to surface machined so as to eliminate notches and obtain a better surface finish. A higher structural reliability is thus obtained, especially in terms of fatigue resistance.
Slot 27 has such shape as to also affect a part of the thickness of head 5, that is, the substantially annular slot 27 penetrates into the thickness of head 5 by a gradually increasing extent from an innermost radial position towards an outermost radial position so as to form a substantially conical surface obtained by machining starting from the flat surface of head 5, according to a process described hereinafter. Such slot is obtained by chip removal, through turning, for regaining the welding bead from the radially inner portion of the ring. The reason why there occurs a penetration into the head is that it is only nominally flat: actually, due to the production processes of both the sheet and the Yankee cylinder as a whole, there are planarity errors in head 5. Since slot 27 is made by turning, the only way for totally regaining the welding from inside the ring is to provide a “breaking down” of the tool inside the nominal plane.
As an alternative, in order to limit the breaking down depth inside the head and to facilitate the manufacturing process, it is possible to make a leveling on the head before welding the ring. Such leveling shall totally regain a plane. The ring may later be welded directly onto such plane. In this way, the groove shall have to sink into the head only by the extent required to regain the inner surface of the welding, without having to compensate any planarity errors.
In the preferred embodiment shown in
In a subsequent mechanical lathe processing, a layer of material or stock S3 is removed from shell 3 and a layer or stock S25 is removed from the connecting ring 25. The stock layer S25 is removed not only from the outer cylindrical surface of ring 25, but also from its flat front surface up to form the lowered seat 25A. The thickness of material S3 and S25 removed from the outer cylindrical surface is such as to form a continuous cylindrical surface, so that the outer cylindrical surface of the connecting ring 25 becomes a continuation of the outer cylindrical surface of shell 3, as described above.
In this step, also slot 27 is machined by chip removal with a suitable tool that penetrates between the outer flat surface 5A of the head and the inner cylindrical surface of ring 25, integrally removing the inner welding bead 29A, penetrating into the material of ring 25 and of head 5 up to bringing to surface the innermost part of the welding bead 29, so that it is accessible from the exterior and from the interior for the above quality checks and the ultrasound or X-ray controls and allowing obtaining such shape as to ensure the structural advantages mentioned above, thanks to the elimination of surface irregularities, which may be trigger points of fatigue breakage.
After these manufacturing steps, along the development of the connecting ring 25 the threaded holes are made for screws 23 for fixing the insulating panels or segments 17. In this way, the threaded holes, indicated with 23F in
In particular, in
In
Finally,
It is understood that the description above only represents practical non-limiting embodiments of the invention, which can vary in forms and arrangements without however departing from the scope of the concept on which the invention is based. Any use of reference numbers in the attached claims is made exclusively for the purpose of facilitating the reading of the claims in the light of the above description and attached drawings, and shall not be deemed to restrict the scope of the invention in any way.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IT2010/000383 | 9/2/2010 | WO | 00 | 3/8/2012 |
Publishing Document | Publishing Date | Country | Kind |
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WO2011/030363 | 3/17/2011 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
2367578 | Helin | Jan 1945 | A |
3116985 | Kraus | Jan 1964 | A |
3224084 | Johnson | Dec 1965 | A |
3911595 | Lande | Oct 1975 | A |
3914875 | Schiel | Oct 1975 | A |
4320582 | Klippstein et al. | Mar 1982 | A |
4520578 | Schiel et al. | Jun 1985 | A |
4878299 | Wedel | Nov 1989 | A |
Number | Date | Country |
---|---|---|
685 009 | Dec 1952 | GB |
839 159 | Jun 1960 | GB |
8301676 | May 1983 | WO |
2006057023 | Jun 2006 | WO |
2008105005 | Sep 2008 | WO |
Number | Date | Country | |
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20120168106 A1 | Jul 2012 | US |