This invention relates generally to the field of light fixtures for area illumination such as streetlights and similar sources of illumination. More specifically, this invention relates to light emitting diode (LED) assemblies that can be more easily retrofitted into common streetlight fixtures while providing improved performance.
The pursuit of increased energy efficiency is driving innovation in many industrial sectors. General illumination is one sector that is receiving considerable attention. Incandescent bulbs are commonly being replaced by compact fluorescent lamps (CFL) because of the lower power requirement, higher energy efficiency, and longer life of typical CFLs in comparison to common incandescent bulbs. Even better energy efficiency in the lighting sector may be obtainable with the replacement of incandescent and CFL bulbs with Light Emitting Diode (“LED”) assemblies. LED assemblies typically have lower power requirements, increased energy efficiency, and much longer lifetimes when compared to both incandescent and CFL bulbs.
One application in the general lighting sector relates to streetlights or similar sources of illumination (“streetlights” herein for economy of language) for relatively large areas such as streets, roadways, walkways, parking lots, arenas, athletic and business facilities, playgrounds, etc. Currently, this category is dominated by the use of high pressure sodium (HPS), low pressure sodium (LPS), metal halide, and high intensity discharge (HID) lamps. These existing lamps have a number of disadvantages including an unpopular color (or spectrum) of emitted light, the necessity for a special starting circuit, end of life power cycling that causes the bulb to flicker, and a relatively short lifetime. Improvements in the manufacturing and packing of LED assemblies have made LED assemblies competitive with the existing streetlight bulbs.
The typical LED assemblies that are being introduced to replace the lamp assemblies in streetlights require the replacement of the entire streetlight assembly or the lamp head assembly. This requires a significant amount of labor and thus significant labor cost for the retrofit, and also generates electronic waste that must be recycled or placed in a landfill. Current LED assemblies used in the retrofit of streetlights typically have large, complex thermal heat sinks to remove the heat generated by the LED light assembly. Additionally, these LED assemblies typically also include bulky electronic modules used to drive the LED light assemblies. These ancillary modules lead to the requirement to replace the entire streetlight assembly or the internal lamp head assembly. Smaller LED assemblies that may also serve to replace the bulbs in streetlights typically cannot be operated at the required power to generate the required amount of light to meet common streetlight specification requirements because they cannot remove the heat generated by the LED assembly. This excess heat and the use of unreliable supporting electronics lead to a reduction in performance, color output, and lifetime of the LED assembly.
Therefore, a need exists in the art for an LED assembly that can be used to retrofit an existing streetlight without the need to replace the entire streetlight assembly or the lamp head assembly. A need exists for an LED assembly that will directly connect to the standard connectors used in streetlights and can be used as a retrofit by simply replacing the existing bulb in the fixture. The LED assembly should be self-contained and comprise modules such as power module, control module, LED driver module, LED light assembly, refractor lens, on-board sensor network, communications module, and thermal management module. Furthermore, the LED assembly must fit within a volume similar to that of the existing bulb so that extra labor is not required to install the LED assembly as a bulb replacement.
Accordingly and advantageously, some embodiments of the present invention provide an LED assembly that can be used to directly replace the bulb in a streetlight. In some embodiments, the LED assembly is self-contained and comprises modules such as power module, control module, LED driver module, LED light assembly, refractor lens, and thermal management module. Optionally, the LED assembly may also comprise an on-board sensor network and/or a communications module. The LED assembly can be designed to meet common streetlight specification requirements for power consumption and light intensity. In some embodiments, the light output of the LED assembly is capable of being altered to provide the desired output uniformity and illumination pattern by the use of reflectors, refractors, lenses, and other optical components. In some embodiments, the LED assembly can be used in a streetlight for the illumination of a roadway or for an analogous purpose wherein the light is projected in a downward direction toward the pavement, that is, in the direction toward the base of the streetlight for a light mounted on a vertical pole, or at an angle towards the pavement for lights integrated into a structure, mounted directly on a structure, or mounted on a wall, or pole (e.g. illumination in a tunnel or covered walkway). In some embodiments, the LED assembly can be used in a streetlight for the illumination of a street, parking lot, etc. wherein the light is projected downward in a substantially annular pattern from the major axis of the LED assembly. In these embodiments, the LED assembly can be used to replace a bulb that is mounted on top of a pole or can be used to replace a bulb that is hanging from a pendant.
These and other advantages are achieved in accordance with the present invention as described in detail below.
To facilitate understanding, identical reference numerals have been used, where possible, to designate identical elements that are common to the figures. The drawings are not to scale and the relative dimensions of various elements in the drawings are depicted schematically and not to scale.
The techniques of the present invention can readily be understood by considering the following detailed description in conjunction with the accompanying drawings, in which:
After considering the following description, those skilled in the art will clearly realize that the teachings of the invention can be readily utilized in the retrofitting of streetlights or similar sources of illumination with LED assemblies.
Streetlights are commonly used to provide light in public places such as roadways, streets, parking lots, walkways, parks, arenas, athletic and business facilities, etc. Various bulb types such as high pressure sodium (HPS), low pressure sodium (LPS), metal halide, and high intensity discharge (HID) lamps, as well as others have been commonly used. These bulbs typically utilize a standard connector configuration known as E39 (USA) or E40 (Europe). The “E” designates an Edison-type screw connection and the numbers (i.e. “39” and “40”) designate the size of the connector in millimeters. A discussion of the Edison screw connector may be found at the website (http://en.wikipedia.org/wiki/Edison_screw) which was downloaded by A. Helms, Jr. on Jul. 19, 2010 and is hereby incorporated herein by reference in its entirety and included with the Information Disclosure Statement filed herewith.
Some of the benefits that would be realized by the replacement of current streetlight bulbs with LED assemblies include lower power usage, increased energy efficiency, less cost to operate, and longer lifetimes. These benefits are driving interest in the design and development of LED assemblies that can be utilized in existing streetlight fixtures. To date, the LED assemblies that are available as retrofits for existing streetlights require that either the entire lamp head assembly be replaced or that the lamp, reflector, socket, electronics, and other pieces be removed to allow the LED assembly to be placed into the lamp housing. These operations increase the cost of the retrofit due to the increased labor required. Additionally, the hardware that is removed must be properly recycled and/or sent for disposal.
In some embodiments of the present invention, an LED assembly is provided that can be used to directly replace the bulb in an existing streetlight. The LED assembly is expected to use less power and provides light illumination that meets the specification requirements for the application. In some embodiments of the present invention, commercially available high power (generally 8-12 watt) LED packages are used. The LED assembly typically operates in the range from about 40 to about 80 watts. A high surface area, integrated heat sink is typically used to maintain the junction temperature of the LED diodes at safe levels according to the manufacturer's requirements. These operating conditions lead to an expected lifetime for the LED devices of approximately 50,000 operating hours. This lifetime is equivalent to more than 11 years of service with an average daily usage of 12 hours per day.
Control module, 101, handles primary control functions within the LED assembly. Control module, 101, regulates power transfer between the power module, 100, and the LED driver module, 102. Additionally, and advantageously, some embodiments optionally include communication module, 104, that interfaces with control module 101, to control the operation of the LED assembly in response to external inputs and/or to provide information concerning the operation of the LED assembly to an external controller (human or electronic). Control module, 101, typically contains the functionality for advanced feature options such as dimming, flashing, signaling, color and illumination balance, remote monitoring, remote data collection, product identification, or remote troubleshooting etc.
Typical LED assemblies may also include one or more sensors for collecting data at various locations and about various functions, depicted schematically as 105. These sensors may provide information directly to the control module 101 as depicted in
LED driver module, 102, functionally contains the circuits required to drive the LED devices. The LED driver module typically contains circuits for supplying, controlling, limiting, and conditioning the power supplied to the LED devices. LED driver module, 102, generally utilizes circuit designs so that the Power Factor Correction (PFC) of the LED assembly is greater than about 90%. One example of a suitable circuit design technique may be found in U.S. Pat. No. 7,391,630 by Acatrinci. The contents of this patent are hereby incorporated by reference for all purposes and this patent document is included with the Information Disclosure Statement filed herewith. This circuit design allows for the use of a single stage power supply which yields a 50% saving in cost and space. As described in the abstract of the Acatrinci patent:
LED light module 103, contains one or more LED device packages (“LED packages”) not depicted in
Communications module, 104, serves as the communications link from the LED assembly to an external receiver or an external network such as the Internet, a Large Area Network (LAN), a Wide Area Network (WAN), a wireless network, cellular networks (e.g. GSM, GPRS, etc.), WiFi networks, combinations thereof, and the like. The network and communications protocols will typically include the necessary security features so that only authorized persons would be able to address the communications module and the module identification can be verified. This capability allows increased functionality to be realized within the LED assembly and allows the streetlights to be configured into an intelligent network. Examples of increased functionality include operations such as dimming, flashing, signaling, color and illumination balance, remote monitoring, remote data collection, product identification, remote troubleshooting, ambient temperature sensing and reporting, pedestrian or traffic sensing and monitoring, pedestrian streetlight control, streetlight pole damage monitoring, incorporation of taxi or bus call functions, etc. These features, when present, would allow stakeholders such as Utilities, Cities, Counties, States, Federal Agencies, facility managers, etc. to monitor and actively control the streetlights to make efficient use of the lighting, minimize the power usage, identify streetlights that require service, etc. An illustration of one example of an intelligent streetlight network is shown in
Sensor module, 105, represents one or more sensors that may be associated with the LED assembly to collect information concerning the operation of the LED assembly in order to facilitate the operation of the assembly and the operation of some of the advanced features listed previously. Examples of sensors that may be contained within the LED assembly include, but are not limited to, sensors for the measurement of power, current, voltage, ambient light intensity, LED light intensity, ambient temperature, heat sink temperature, LED package temperature, LED device temperature, the total time the LED assembly has been turned on, total power used, and optical cleanliness as determined by optical transmission, etc.
In some embodiments of the present invention, the illumination pattern of the LED assembly may be enhanced through the use of external optic systems. The Illumination Engineering Society of North America (IESNA) specifies five lighting (photometric) pattern standards for roadways in North America. Each existing streetlight has been configured to conform to one of the lighting pattern standards depending on its intended purpose. In the case where the mere replacement of an existing lamp bulb by an LED assembly would not faithfully reproduce the desired photometric standard, external optic elements such as reflectors, refractors, and lenses may be used to develop the desired pattern. These techniques are well known and are designed to fit within popular streetlight lamp head designs.
In some embodiments of the present invention, the LED assembly is designed to operate consuming electrical power at levels between about 40 and about 80 watts. This power level is typically higher than LED assemblies that have been previously designed to be compatible with E39 and E40 sockets. Generally, the previous LED assembly designs compatible with E39 or E40 sockets operate at power levels of about 30 watts or less. These lower power designs are generally unable to generate the required light intensity. In some embodiments of the present invention, the LED assembly is designed to generate at least 90 lumens per watt of light intensity using high power, high brightness LED packages, the CPPC circuit design discussed previously, and a high surface area, integrated heat sink. This yields an illumination intensity of between about 3600 and about 7200 lumens for the designs pursuant to some embodiments of the present invention.
In some embodiments of the present invention, the LED assembly is designed to serve as a direct replacement for the existing bulb in a streetlight. In such cases the LED assembly comprises a power module, a control module, an LED driver module, one or more LED packages, and a heat sink all assembled with fasteners and o-ring seals. The power module is designed so that it couples to a standard streetlight connector. Therefore, the LED assembly is designed so that the power requirements, illumination intensity, and heat removal requirements can be realized within the same volume as that occupied by the existing bulb. Generally, the existing bulbs used in streetlights occupy approximately about 800 to about 1700 cubic centimeters of volume. The use of high power, high brightness LED packages, advanced electronics (i.e. CPPC circuit designs), and a high capacity heat sink allows the present invention to operate between about 40 and about 80 watts, to generate at least about 90 lumens per watt of light intensity, and to fit within a volume of about 1100 to about 2000 cubic centimeters.
Those skilled in the art will realize that many other configurations will be possible. A first configuration consists of streetlights configured into a low density pattern that might be associated with a neighborhood. The low density pattern is illustrated by object 800. A second configuration consists of streetlights configured into a high density pattern that might be associated with a parking lot where a greater density of illumination is desired. The high density pattern is illustrated by object 801. A third configuration consists of streetlights configured into a linear pattern that might be associated with a street or roadway where the streetlight pattern follows the layout of the street or roadway. The linear pattern is illustrated by object 802. In each of the configurations listed above, the streetlights are formed into an intelligent mesh network. Each streetlight typically communicates with 2 or more neighboring streetlights. This allows the network to be self-healing if one or more streetlights fail. In each case, a number of nodes communicate with local gateways, 803, that are connected via a secure internet or intranet, 804, to a central control center, 805. Typically, up to 1000 streetlights may use a single gateway to connect to the central control center. Those skilled in the art will realize that the number of streetlights that may use a single gateway will increase in the future as wireless technology and network technology improves. The connection between the gateways and the secure Internet or intranet may be wired or may be wireless, but preferably they utilize wireless technologies.
The central control center, 805, allows the streetlight network and the individual streetlights to be controlled to add additional functionality to the streetlights. Examples of increased functionality include operations such as dimming, flashing, signaling, color and illumination balance, remote monitoring, remote data collection, product identification, remote troubleshooting, ambient temperature sensing and reporting, pedestrian or traffic sensing and monitoring, pedestrian streetlight control, streetlight pole damage monitoring, incorporation of taxi or bus call functions, etc. These features, when present, would allow stakeholders such as Utilities, Cities, Counties, States, Federal Agencies, facility managers, etc. to monitor and actively control the streetlights to make efficient use of the lighting, minimize the power usage, identify streetlights that require service, etc. Also illustrated in
In some embodiments of the present invention, the LED assembly is used in conjunction with advanced optical elements to give the streetlight new capabilities. Active optical elements such as an adjustable iris, moveable lenses, moveable reflectors, rotation of the bulb fixture, etc. could be controlled through the communications and control modules and would allow the illumination pattern of the streetlight to be configured from a remote location and would allow, for example, the illumination pattern to be altered to meet new application requirements.
Although various embodiments which incorporate the teachings of the present invention have been shown and described in detail herein, those skilled in the art can readily devise many other varied embodiments that still incorporate these teachings.
Number | Date | Country | Kind |
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PCT/US2010/002151 | Aug 2010 | US | national |
This application claims priority to PCT application PCT/US2010/002151 filed on Aug. 3, 2010 which claims priority under 35 U.S.C. §119 (e) to U.S. provisional patent application Ser. No. 61/273,674 filed on Aug. 4, 2009, the contents of which is hereby incorporated herein by reference in its entirety for all purposes.