1. Field of Invention
This invention relates in general to an annular seal assembly that remains operable during prolonged high temperature excursions. The invention relates in particular to an annular seal assembly that is operable when exposed to high temperature and is in a valve.
2. Description of Prior Art
Flow valves typically have a body with a cavity intersected by a flow passage. A valve element, which is a gate when the valve is a gate valve, moves in the cavity between a closed position, blocking flow through the flow passage and an open position that allows flow through the passage. A stem is usually included for moving the gate, where the stem typically couples to the gate. In manually operated valves, the rotation of the stem causes displacement of the gate between the open and closed positions. In actuated valves, axial movement of the stem results in axial movement of the gate. The stem typically extends through a stem passage in the gate valve assembly. Stem seals are usually provided to seal between the stem and the stem passage and prevent leakage of pressure from the cavity. Often the seals are constructed from an elastomer or polymeric composition that degrades at a temperature lower than what would degrade most of the other valve components.
Disclosed herein is an example of a valve assembly for use with a wellhead member. In an embodiment, the valve assembly includes a valve housing having a bore, a valve stem inserted into the bore, and a packing assembly for sealing an annulus between the valve stem and valve housing. In this example the packing assembly includes, primary stem packing in the annulus, a secondary stem packing in the annulus that is selectively compressed into sealing contact with the valve stem, a resilient element in the annulus that selectively expands from a compressed configuration to an expanded configuration to exert a compressive force onto the secondary stem packing, a eutectic element that degrades at a temperature greater than a normal operating temperature of the valve assembly, and a compressive stack comprising the eutectic element and that retains the resilient element in the compressed configuration, and releases the resilient element when the eutectic element is exposed to a temperature at which the eutectic element degrades. The compressive stack can project radially through a sidewall of the valve housing and into contact with an energizing element that is axially disposed between the resilient element and the secondary stem packing. In an example, the eutectic element degrades at a temperature that is less than a temperature at which the primary stem packing degrades. The compressive stack can further include a plug on an outer radial side of the eutectic element and a retention element on an inner radial side of the eutectic element. Optionally further included is an annular cartridge in the axial bore having an annular space in which circumscribes the secondary stem packing and resilient member, wherein a lower terminal end of the annular space forms a ledge, and wherein the resilient member is supported on the ledge. In this example, a seal is formed on an outer periphery of the annular cartridge that sealingly engages an inner surface of the bore. In an embodiment, the compressive stack includes the eutectic element and a retention element that impinges against an energizing element. In this embodiment, the eutectic element and an outer radial portion of the retention element are in a groove formed on an inner surface of the axial bore. The compressive stack may have a retention nut that mounts into a side of the valve housing, the retention nut having a bore in which the eutectic member is disposed, the compressive stack further having a retention element that inserts into an end of the bore in the retention nut, the retention element having an end distal from the retention nut that selectively compresses a retention element against the energizing element. This example can further have a port in an end of the retention nut that intersects with the bore in the retention nut, so that when the eutectic element degrades to a flowable substance, the flowable substance can flow from the bore in the retention nut through the port. The valve assembly may further include an annular packing gland for retaining the packing assembly in the valve housing.
Also disclosed herein is an example of a valve assembly for use with a wellhead member that has a valve housing having a bore, a valve stem inserted into the bore, and a packing assembly for sealing an annulus between the valve stem and valve housing. In this embodiment the packing assembly is made up of a secondary stem packing in the annulus that is selectively compressed into sealing contact with the valve stem, a resilient element in the annulus that selectively expands from a compressed configuration to an expanded configuration to exert a compressive force onto the secondary stem packing, a retention element axially adjacent the resilient element and selectively coupled to the valve stem when the resilient element is in the compressed configuration and slidable with respect to the valve stem when the resilient element is in the expanded configuration, a eutectic element that degrades at a temperature less than a temperature at which the primary stem packing degrades, and a compressive stack comprising the eutectic element and that exerts a compressive force to couple together the retention element and valve stem, and that releases the compressive force when the eutectic element is exposed to a temperature at which the eutectic element degrades. This example embodiment may further include an annular cartridge that circumscribes the valve stem and has an upper portion that is spaced radially outward from the valve stem, so that an annular space is formed between the valve stem and annular cartridge for receiving the secondary stem packing, energizing element, and resilient element, and wherein the primary stem packing is in the annulus and below a lower portion of the annular cartridge. This embodiment may further have a retaining element for axially retaining the annular cartridge within the axial bore, wherein inner and outer radial edges of the retaining element project into grooves formed respectively on outer and inner surfaces of the annular cartridge and axial bore. Optionally further included is a gate on an end of the stem for controlling well fluid.
In another example, disclosed herein is a valve assembly for use with a wellhead member that is made up of a valve housing having an axial bore, a valve stem in the axial bore that defines an annulus in the valve housing, a primary stem packing, and a packing assembly in the annulus. The packing assembly includes a secondary stem packing, a resilient member that selectively expands axially into compressive engagement with the secondary stem packing so that the stem packing radially expands into sealing engagement with radial surfaces in the annulus, and a means for retaining the resilient member in a compressed configuration until the valve housing is exposed to a temperature that exceeds a design temperature of the valve assembly by a designated amount.
Some of the features and benefits of the present invention having been stated, others will become apparent as the description proceeds when taken in conjunction with the accompanying drawings, in which:
While the invention will be described in connection with the preferred embodiments, it will be understood that it is not intended to limit the invention to that embodiment. On the contrary, it is intended to cover all alternatives, modifications, and equivalents, as may be included within the spirit and scope of the invention as defined by the appended claims.
The method and system of the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings in which embodiments are shown. The method and system of the present disclosure may be in many different forms and should not be construed as limited to the illustrated embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey its scope to those skilled in the art. Like numbers refer to like elements throughout.
It is to be further understood that the scope of the present disclosure is not limited to the exact details of construction, operation, exact materials, or embodiments shown and described, as modifications and equivalents will be apparent to one skilled in the art. In the drawings and specification, there have been disclosed illustrative embodiments and, although specific terms are employed, they are used in a generic and descriptive sense only and not for the purpose of limitation.
Illustrated in
An annular primary packing gland 24 (also referred to herein as a cartridge) is shown coaxially set in the annulus 17 and which circumscribes a portion of stem 16. An optional channel 25 is formed into the outer periphery of the primary packing gland 24; where the cross section of channel 25 lies oblique to an axis AX of valve bonnet assembly 10 and defines a metal to metal seal between the primary packing gland 24 and bore 14. Alternatively, other means are available to seal between packing gland 24 and bore 14. An axial end of primary packing gland 24 is shown adjacent the primary stem packing 22 and has an inner radius adjacent the stem 16. At an end of the base distal from the primary stem packing 22 the inner radius of the primary packing gland 24 projects radially outward to define an annular space 26 between the primary packing gland 24 and stem 16. An outer radius of the lower portion of primary packing gland 24 projects outward along an oblique path to define a generally conical outer periphery. The upper portion of primary packing gland 24 has a generally constant outer radius and which transitions inward adjacent the lower portion of primary packing gland 24. As shown, the channel 25 is on the upper portion of primary packing gland 24. The annular space 26 extends to an upper terminal end of the primary packing gland 24 distal from primary stem packing 22. A shoulder 27 is defined at the end of the annular space 26 proximate the primary stem packing 22 on which an annular resilient element 28 is supported. The resilient element 28 illustrated is in a compressed state, and can be a Belleville washer, spring, or other material in which potential energy can be compressively stored. The resilient element 28 circumscribes stem 16 and is shown compressed against shoulder 27 of the packing gland 24.
A ring-like energizing element 30 is disposed in the annular space 26 on a side of resilient element 28 axially distal from the shoulder 27. Energizing element 30 is adjacent radial bores 32 that project radially through a side wall of the primary packing gland 24. The bores 32 register with outer bores 34 formed radially outward from an outer surface of bore 14 and through a sidewall of bonnet 12. Retention elements 36 are set in the bores 32, which have an outer radial portion that projects into outer bore 34. In an example, the retention elements 36 are cylindrically-shaped members having a protrusion on an end facing radially inward, protrusion engages a radially inward channel 37 illustrated formed on an outer surface of the energizing element 30. In an example, the energizing element 30 can be made up of two separate rings, the rings having complimentary obliquely angled outer surfaces and placed in a manner that creates channel 37. Further illustrated in
An annular secondary stem packing 40 is shown on an upper end of the energizing element 30 and on a side opposite from resilient element 28. Secondary stem packing 40 is in the annular space 26 between stem 16 and inner wall of primary gland packing 24. Example materials for the secondary stem packing include graphite, as well as Grafoil®. Moreover, example materials for the retention elements 36 include metal and having a melting point greater than the eutectic element 38. A packing gland 42 is shown inserted into an upper end of bore 14, where the packing gland 42 is a generally annular member with a threaded outer circumference that engages threads on an inner circumference of bore 14. As such, engaging the respective threads on the bore 14 and packing gland 42 couples the packing gland 42 to the bonnet 12 and axially retains the other elements of the packing assembly 18 within the annulus 17. Thus, in an example, the packing assembly 18 includes the packing gland 42, the secondary stem packing 40, the eutectic element 38, retention elements 36, energizing element 30, resilient element 28, cartridge 24, and primary stem packing 22.
As discussed above, the eutectic element 38 is made up of a material that melts or otherwise degrades when exposed to high temperature conditions that are unexpected or outside of design parameters, such as a fire. In an alternate embodiment, the eutectic element 38 could degrade a temperature that is less than an expected operating temperature. In an example, material of the eutectic element 38 degrades at a temperature below that at which the primary seal 22 loses sealing function. Referring now to
Referring now to
An alternate embodiment of a valve assembly 10B is shown in a side sectional view in
Referring now to
A bore 64B is shown formed axially within a radially inward portion of retention nut 54B and that is shown inserted into bonnet 12B. In one example, a seal 66B is set in a recess shown circumscribing an outer surface of retention element 36B, where seal 66B provides a fluid and pressure barrier in the interface between retention element 36B and bore 64B. Further in the example of
Referring now to
Retention assembly 52C, which is similar to retention assembly 52B of
An alternate embodiment of valve assembly 10D is shown in side sectional view in
Disclosed herein are seals for use in wellhead gate valves that maintain high integrity during normal operation well control, and contain pressure in the event of a fire. Compression loaded high temperature seals have limited ability to withstand the rigorous performance validation requirements of a gate valve that function is best served by the qualified normal operation seals. This invention deploys the high temperature seal only during an emergency scenario thereby providing for an emergency seal which is deployed without any degradation due to normal wear.
The present invention described herein, therefore, is well adapted to carry out the objects and attain the ends and advantages mentioned, as well as others inherent therein. While a presently preferred embodiment of the invention has been given for purposes of disclosure, numerous changes exist in the details of procedures for accomplishing the desired results. Examples exist wherein the seal assembly is used as a stem seal for any type of a valve, such as ball valves, plug valves, globe valves, control valves, and the like. Further optional applications for the seal assembly disclosed herein includes usage with chokes, a piston rod in a blow-out preventer. Other embodiments exist wherein the seal assembly is used in conjunction with turbo-machinery and or reciprocating compressors, where specific applications include annular seals around shafts, and annular seals around piston rods that penetrate pressure boundaries. The use of the assembly described herein has applications to a wide variety of fields and is not limited to the oil and gas industry. These and other similar modifications will readily suggest themselves to those skilled in the art, and are intended to be encompassed within the spirit of the present invention disclosed herein and the scope of the appended claims.
This application claims priority to and the benefit of co-pending U.S. Provisional Application Ser. No. 61/727,477, filed Nov. 16, 2012; and co-pending U.S. Provisional Application Ser. No. 61/815,978, filed Apr. 25, 2013, the full disclosures of which are hereby incorporated by reference herein for all purposes.
Number | Date | Country | |
---|---|---|---|
61727477 | Nov 2012 | US | |
61815979 | Apr 2013 | US |