The present invention relates generally to optical fiber devices, and more particularly to thermally tunable optical fiber devices comprising fiber gratings.
Fiber Bragg gratings are widely used in optical communication systems. A typical Bragg grating component comprises an optical fiber in which a section has been exposed to an ultraviolet interference pattern. Exposure to an interference pattern of ultraviolet light has the effect of inducing a permanent, repetitive modulation of the refractive index in the core of the fiber. Such refractive index modulation selectively reflects light having an appropriate resonance (Bragg) wavelength, λB, which is defined by
λB=2neffΛ (1)
where neff is the effective refractive index of the fiber, and Λ is the period of the repetitive modulation (the grating period). Any wavelength that is not similar to the Bragg wavelength, λB, will pass the grating essentially unaffected. Hence, a Bragg grating provides a sharp reflection peak at the Bragg wavelength, making Bragg gratings suitable in e.g. add/drop components for use in wavelength division multiplexed (WDM) systems.
Gratings in which the Bragg wavelength is varied along the grating are called chirped gratings. Such gratings can be used in dispersion compensators. Bragg gratings can also be provided with a plurality of reflection bands (sampled gratings), and such gratings are also attractive for use in optical communication systems.
It is generally known within the art that the spectral response of a fiber Bragg grating can be adjusted, or tuned, by altering the temperature of the grating. Uniform heating along the length of a Bragg grating can be used to adjust the Bragg wavelength of the grating, while a temperature gradient along the length of the grating can be used to adjust or tune the bandwidth and/or dispersion of the grating. Dispersion compensating fiber gratings are usually linearly chirped and the dispersion of such gratings can be adjusted by imposing a linear temperature gradient along the entire grating.
U.S. Pat. No. 5,671,307 (Lauzon et al.) discloses an apparatus for imposing a linear chirp on a fiber Bragg grating. An optical fiber containing the fiber Bragg grating is set in a groove in an elongated plate. A temperature gradient is imposed on the plate by applying heat to each end of the plate containing the optical fiber. The heat is applied by means of Peltier elements which are sandwiched at each end of the elongated plate. Thermistors are applied to the elongated plate between the Peltier elements to provide feedback regarding the temperature of the elongated plate and to enable an estimate to be made of the gradient across the fiber Bragg grating. Drawbacks of this arrangement include bulkiness and significant heat transfer to the surroundings.
U.S. Pat. No. 6,275,629 (Eggleton et al.) discloses an optical waveguide grating with adjustable chirp, comprising a waveguide grating in thermal contact with an electrically controllable heat-transducing body which varies the temperature along the length of the grating. The heat-transducing body may be comprised of a resistive film coating whose local resistance varies along the length of the grating, e.g. by varying the film thickness. Electrical current passed through the film generates a temperature gradient along the grating approximately proportional to the local resistance of the film, and the amount of chirp can be adjusted by the current. The idea of using resistive films is further developed in U.S. Pat. No. 6,427,040 (Ahuja et al.), where it is disclosed a plurality of resistive films each extending along the length of the fiber. A plurality of overlapping film coatings can be chosen so the resistance variation of each is different, thereby permitting a variety of heat generation profiles to be effected by independent control of the film coatings. However, these arrangements suffer from complex production processes, involving thin film deposition upon the optical fiber.
The arrangements presented above all fail to produce a linear temperature gradient along the Bragg grating. Thermal losses will cause the temperature profile to deviate from linear, where the deviation will typically be greatest in the center of the grating for the Peltier element based devices, and at the ends of the grating for the thin film devices.
Accordingly, there is a need in the art for a compact, tunable fiber optic grating that is easy to manufacture and that can produce a linear temperature gradient along the fiber Bragg grating.
A problem encountered in thermally tunable devices is how to handle regions at the edges of the heated device, where the temperature gradually drops to an ambient temperature. In particular, the handling of such temperature gradient zones becomes a challenge when the overall size of the optical device is made as small as possible, since the active region of the device (e.g. a fiber Bragg grating) will be closer to the edges. As will be understood, there will be a cooling effect from the ambient producing a temperature drop also in the region covered by the heating means. In order to reduce the overall length of the device, and to still be able to obtain a desired temperature profile over the entire device, special measures are required. According to the present invention, it is proposed to use supporting, or auxiliary, heating coils adjacent the edges of the heated region, in order to add additional heating to these regions such that the drop in temperature due to a lower ambient temperature is compensated for.
Another challenge in thermally tunable optical devices is how to control and handle the heat that inevitably develops during use, and how to minimize dissipation of excess heat. Moreover, design and operation of a thermally tuned device should be optimized in order to provide desired response times. According to the present invention, improvements are provided by thermally connecting two heating structures, such that dissipated heat from one of the structures supports the heating effect of the other structure. In a typical embodiment, a heating structure associated with a first fiber Bragg grating is thermally connected to a heating structure associated with a second fiber Bragg grating, e.g. using a film-like thermally conductive material such as copper. In order to provide mechanical stability and protection, both the fiber Bragg gratings (and any capillary tube in which they are mounted) and such film-like material may be covered with a protective film, e.g. made from polyimide.
In the detailed description below, reference is made to the accompanying drawings, on which:
a-c are graphs showing simulated temperature distributions for individual heaters;
a-b are graphs showing simulated aggregate temperature distributions for plural heaters;
a-b are graphs showing simulated temperature distributions when using thermal terminations at the ends of a capillary tube.
On the drawings, like parts or details are designated using like reference numerals throughout.
For a more complete understanding of the present invention, a detailed description of embodiments is given below. The drawings and embodiments are given as illustrative examples, and should not be interpreted as unduly limiting the scope as defined by the appended claims.
It is known in the art that resistive coil heaters may be used for heating an optical fiber, and thus induce a change in the optical path length of the fiber, i.e. to alter the refractive index of the fiber. For example, U.S. Pat. No. 6,215,922 (Okayama) mentions the possibility of shifting the reflection wavelength of a grating by using the thermooptical effect. An optical fiber in which the grating is inscribed passes through a tubular quartz capillary. Around the capillary, there is wound an electric heater. By using the electric heater to impart partial heat to the optical fiber within the capillary, it is possible to change the index of refraction of the heated fiber, thus shifting the reflection wavelength of the grating within the fiber.
It may be worthwhile to study the disclosure of U.S. Pat. No. 6,215,922, and particularly
Nevertheless, the use of a capillary tube around the fiber is an attractive approach for a number of reasons. Fiber Bragg gratings are conveniently produced by removing the protective coating of the fiber and then exposing the fiber to an interference pattern using a high intensity ultraviolet laser. Since the protective fiber coating is typically removed during production of the Bragg grating, it is advantageous to use a capillary tube that mechanically protects the fiber. In addition, resistive coils may conveniently be wound onto the capillary tube for heating purposes. Another advantage of using a capillary tube for supporting heating wires in such applications is that the heat conductivity of the tube will smoothen the heat distribution of the resistive coils, such that the temperature becomes circumferentially constant at any section of the fiber grating.
The present invention provides improvements in thermally tunable devices, such as fiber Bragg gratings.
An embodiment of the present invention will now be described with initial reference to
The first main heater 3a (dashed line in
The second main heater 3b (dotted line in
Using two wound coils of opposite winding chirps makes it possible to apply temperature gradients of opposite signs to the tube, and thus to the fiber Bragg grating located within said tube.
A first auxiliary heater 5a and a second auxiliary heater 5b are provided at a first and a second end portion, respectively, of the capillary tube. These auxiliary heaters are closely wound resistive coils that are localized to the end portions of the fiber Bragg grating in the capillary tube. Preferably, the closely wound first and second auxiliary heaters are positioned just outside each end of the fiber Bragg grating. The purpose of the first and second auxiliary heaters is to compensate for the inevitable heat losses into the lower temperature surroundings. The use of such auxiliary heaters at the end portions of the capillary tube is one main contribution of the present invention that facilitates the production of shorter devices, e.g. shorter capillary tubes, since heat loss to the surroundings at the ends of the tube is effectively compensated for while being able to produce a linear temperature gradient along the fiber Bragg grating.
Optionally, there may also be provided temperature sensors (not shown) at the end portions of the tube in order to monitor the temperature distribution and provide feedback to control electronics.
A third auxiliary heater 4 (solid line in
It should be understood that an offset can also be effected by activating simultaneously both the first and the second main heaters 3a and 3b, since they have opposite chirps. Hence, for moderate operating temperatures, it may suffice to have two oppositely chirped main heaters and the third auxiliary heater 4 can be dispensed with. Nevertheless, in order to reach higher operating temperatures and/or in order to have more tuning versatility, the third auxiliary heater may be preferred for convenient offset adjustment of the operating temperature.
The coils are preferably heated using pulse width modulated voltage regulation. High resolution is provided by measuring the feed voltage and adjusting the pulse width to compensate for variations in the feed voltage.
In alternative embodiments, the first and second main heaters, as well as the first, second and third auxiliary heater may be implemented as thin-film heaters or any other kind of heater capable of providing the requisite capabilities. Any kind of heater—be it resistive wires, thin film heaters or some other kind of heater—can further be provided either on a protective sheath such as the capillary tube, or directly upon the fiber.
In the following, it will be described in detail how the various heaters are used for tuning, or adjusting, chirp and dispersion of a fiber Bragg grating located inside the capillary tube.
Generally, it should be understood that a constant (i.e. non-chirped) grating that is subjected to a temperature gradient along its length, will become a chirped grating due to refractive index variations induced by the temperature profile. Similarly, a chirped grating that is subjected to a temperature gradient along its length will obtain a greater or smaller chirp, depending on the direction of the temperature gradient in relation to the chirp of the fiber Bragg grating.
In a dispersion compensating chirped fiber Bragg grating, dispersion adjustment may be performed by imposing a linear temperature gradient across a linearly chirped grating. The linear temperature gradient can be achieved by winding the main heating coil in a manner that ensures that the wire mass which heats any given section of the capillary tube increases linearly along the tube. For explanatory purposes,
where α is the lead angle of the wound coil. For a linear temperature gradient, this gives:
which in turn can be rewritten as:
It is here assumed that the contribution of thermal transport from the wire is negligible compared to the thermal transport of the tube. For some geometries this may not be the case, and the linear function in the expression above may have to be somewhat modified. As a general expression, it is possible to write the relationship between the lead angle α and the temperature profile as:
where f(x) is an arbitrary temperature profile.
In an embodiment, such as that shown schematically in
P
in
=Σp
i(x)li2
(ii) Radially lost heat, Ploss, from the surface of the tube. This contribution must be empirically determined and includes both radiation and conduction losses, whereas convection losses can generally be eliminated using proper insulation. The empirical heat transfer coefficient, h, describes the effective loss per surface area, As, and temperature difference (T−Tref):
P
loss
=A
s
h(T(x)−Tref)
In Table 1 below, some parameters useful for understanding the thermal transport in the device are presented.
For systems having low Biot numbers, the thermal distribution along the tube can be accurately described by the following differential equation:
which has a steady-state solution (t>>1/a) in the form of a Green's function
where the Green's function is an exponential in which the argument is the distance from the source, x′, to the point x times the fin parameter, m. Once the fin parameter is known, the steady-state response of the system is fully known.
The results of simulating the temperature profiles generated by different heating coils for different decay lengths Ld of the tube material are shown in
The individual temperature profiles associated with each coil can be regarded as basis functions, which together build up the overall temperature profile. The chirped coils control the slope and the constant coil generates a constant temperature contribution. The end coils compensate for thermal losses by introducing higher-order terms into the temperature profile; second and third order terms are introduced into the temperature profile by under and/or over compensating the end coils. Over compensating both end coils generates excess heat at both ends of the grating, corresponding to a positive second order term in the temperature profile, while over compensating one end coil and under compensating the other end coil will have the effect of introducing a third order term into the temperature profile.
a-b show simulated aggregate temperature profiles when using more than one heater simultaneously. In
Although the desired temperature profile can be attained in a closed regulating loop using temperature sensors along the grating, it is generally preferred to produce the desired temperature profile using a look-up table that gives the appropriate drive voltages for each situation.
The tube 2 surrounding the fiber Bragg grating, and upon which the heating coils are wound, should preferably have a decay length Ld in the range 1-50 mm. More specifically, the decay length in the portions containing heaters may be about 20 mm, while the decay length at the end portions outside the heaters is preferably shorter, such as below 10 mm, for example 2 mm. The influence from the heaters typically reach about 3 times the decay length along the tube, and by selecting a decay length of 20 mm for the tube material in the portions containing heaters, the influence of an end heater will reach about 60 mm into the tube towards the center thereof. Using one end heater at each side of the tube will then imply that the full length of a 120 mm long tube can be influenced by the end heaters in combination. Hence, as a guideline, the thermal decay length Ld of the tube may be about one sixth of the tube length when using an end heater at each end of the tube.
In one embodiment, the tube is made from copper. However, other suitable materials include nickel, diamond-like carbon, and a nickel-copper alloy trademarked as Monel™ by Special Metals Corporation. However, as mentioned above, it is also possible to design devices where heaters are provided directly upon the fiber, e.g. in the form of thin-film heaters or even coiled wires wound upon the fiber.
A thermally tunable fiber optic device according to the invention can be used in order to provide a variable dispersion centered at a desired frequency. The center frequency will remain stable if the temperature at the center of the grating remains constant. This is achieved by keeping the net power from the coils constant. If one coil is heated, at least one of the other coils is preferably cooled down such that the central temperature is maintained. There is generally no need for any active cooling mechanism to be present in the device. Instead, the device can be operated at an elevated offset operational temperature so that cooling can be effected by lowering the applied electrical power (voltage) to the coil to be cooled.
In order to avoid edge effects, it is preferred to ensure that thermal gradients have decayed at any site where connections are made to the tube. This will ensure that the temperature profile along the tube is independent of the difference in temperature between the tube and the outer packaging. To achieve this, connectors are preferably positioned at a distance from the end coils equal to at least three times the decay length of the tube. However, in commercial products, it is often a requirement that physical dimensions of the device are minimized, in which case such long distances may be unacceptable. One solution is then to shorten the decay length outside the active region of the device by either reducing the thermal conductivity of the tube (e.g. by changing tube material or by reducing cross sectional area of the tube), or by increasing radial thermal losses (e.g. by reducing insulation, decreasing distance to surroundings, or increasing the outer tube diameter).
a and b show simulations of the temperature profile when there is a reduced thermal decay length outside the active portion of the device. In these Figures, the solid line shows the temperature profile when there is such thermal termination present, i.e. when the thermal decay length is reduced outside the active portion of the device, while the diamond-marked line shows the temperature profile in the absence of such thermal termination. In the simulations shown in
As mentioned above, convection losses can be eliminated using proper insulation. In a preferred embodiment, granulated silica aerogel is used as insulation material. In addition to thermal insulation, such aerogel provides mechanical support for the tube. The mechanical support is advantageous also from the viewpoint that thin tubes are prone to buckling when exposed to changes in temperature, and surrounding the tube with a stiff insulator decreases the risk of such buckling occurring. In addition to the mechanical support provided by the aerogel, buckling can also be prevented by attaching the tubes to the outer housing. The tubes are in such case mechanically attached to one side only of the housing, while at the other side the tubes rest freely in a slot, thus enabling the tubes to expand and contract in the longitudinal direction. Each fiber is, for similar reasons, preferably mechanically attached to the associated tube at one point only, while the fiber including the length containing the grating lies freely inside the tube.
In a system network configuration, different levels of dispersion compensation are required and it is also often necessary to have a tunable dispersion range centered at zero, i.e. to be able to generate both positive and negative dispersion. Single gratings are not well suited to generate such dispersion levels, but by combining two separately tunable fiber Bragg gratings of opposite dispersion signs using a four port circulator, the combined response will be tunable between negative and positive dispersion levels.
In a compact device according to one embodiment, two individual tubes are positioned closely together within the same housing and surrounded by the same insulating material.
Thermal cross-talk between the tubes is a relatively slow process. In a typical embodiment, each tube is made from copper and has an outer diameter of about 0.5 mm. The tubes can be separated by about 2 mm and surrounded by an insulating material, such as the silica aerogel mentioned above. The thermal conductivity of such silica aerogel is κ=0.018. The time delay associated with the thermal cross-talk process can be shortened by placing a thermally conductive material, e.g. a film-like piece of copper or other suitable material, within the polyimide film connecting the two tubes at 8′, thereby effecting a thermal connection between the two tubes (heating structures). However, in order to still be able to control each respective tube temperature individually, the thermal cross-talk should not be made too strong. Such thermal connection between the tubes will reduce the response time of the entire device. From the viewpoint of a single individual tube, this will be at the expense of higher power consumption. However, the thermal transport between the two tubes makes it preferable to use such configuration rather than having the two tubes thermally independent from each other, since thermal losses from one tube will be used for heating the other tube, and vice versa, thus reducing the overall energy loss compared to a design where the tubes are thermally separated.
Resistive heaters previously used have generally been made from metals, such as copper, titanium, platinum, chromium and gold. However, such metals exhibit temperature dependent electrical resistivity and are therefore not well suited for the applications presented here, since the temperature gradient causes a varying resistivity in the wire along the tube. For this reason, it is preferred to use a material for the heaters that has a resistivity that does not vary significantly with temperature. One such material is a copper-manganese-nickel alloy sold as Manganin™ by Isabellenhütte Heusler GmbH & Co. KG, having a copper-manganese-nickel content of 86-12-2 percent. The resistivity of this material varies by less than ±0.5% over a temperature range between 50 and 250° C. In general, it is preferred to use a material having a substantially temperature-independent electrical resistivity varying no more than ±5%, and preferably no more than ±1% over the temperature range from 50° C. to 250° C. In this context, it should be noted that the temperature refers to the temperature of the heater material (wire), and not to the operational temperature of the fiber Bragg grating. Another suitable material is a copper-nickel alloy named Constantan™ (55% Cu, 45% Ni). In a typical embodiment, the heaters comprise coils of Manganin™ wire having a wire diameter of 0.05 mm. The wire is electrically insulated by a thin polyimide cover in order to prevent short circuits when several coils are wound on top of each other.
Nevertheless, using end heaters according to the present invention provides the possibility of compensating for temperature varying resistivity in the main heater(s), such that materials having a temperature dependent resistivity can be used, although design and control become somewhat more complicated.
Although coiled wires are preferred as heaters, it should be understood that other kinds of heaters are also conceivable within the scope of this invention, e.g. thin-film heaters.
Improvements relating to thermally tunable fiber optical devices have been disclosed. In one aspect, a thermally tunable fiber Bragg grating device is provided with one or more heaters to produce a desired temperature profile along the grating, and one or more supporting auxiliary heaters are provided at the edges of the grating in order to compensate for temperature drops caused by heat loss to lower temperature surroundings. In another aspect, two heating structures are thermally connected to each other, such that dissipated heat from one of the structures supports the heating effect of the other structure.
By the improvements disclosed herein, thermally tunable fiber Bragg grating devices can be made more compact, can be tuned more easily, and can be designed to consume less power.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP08/62548 | 9/19/2008 | WO | 00 | 4/13/2011 |