The present invention relates to a temperature sensor, infrared sensor, overcurrent preventing device, temperature control device and temperature switch, utilized for the control of electric or electronic apparatuses.
Conventionally, there have been suggested 1) semiconductive BaTiO3 PTC thermistor devices obtained by doping a rare earth element such as La, Gd and the like into BaTiO3 as a ferroelectric substance; and 2) PTC devices obtained by dispersing conductive carbon black particles as a filler in an organic polymer substance as a matrix (see, Patent Document 1) as devices manifesting a so-called “PTC (Positive Temperature Coefficient)” resistance property showing insulating property at high temperatures and conducting property at low temperatures. And, these have been used in various electric and electronic apparatuses.
These PTC devices had problems as described below: In the above item 1), resistance is too high because it is a semiconductor under low resistance condition; and in the above item 2), a principle is used in which with increase in temperature, an organic polymer as a matrix swells, thereby increasing the distance between carbon black particles as a filler, resulting that the resistance raises up at higher temperatures, and since a response to temperature changes depends on swelling of an organic polymer; thus, a high-speed response to temperature change is poor.
On the other hand, among transition metal oxides, sulfides and molecular conductors are a lot of substances which shows conductor (metal)-insulator transition triggered by temperature change. For example, (V, M)2O3 (M=transition metal element such as Cr and the like), NiS2-xSex, bisethylenedithio-tetrathiafluvalene (hereinafter, abbreviated as “BEDT-TTF” in some cases) salts and the like show such a property, namely, a PTC thermistor property. Thermistors employing these substances are expected to have excellent features such as durability, high speed operation as an electronic switch, and tuning of operating temperature from extremely low temperature to high temperature by precise control of their chemical composition. However, during rising temperature condition i) substances showing positive change in resistance are rare, and even in such a case, ii) small ON/OFF ratio at operating temperature, namely, small difference in resistance at or near operating temperature is drawback.
Patent Document 1: Japanese Patent Application Laid-Open No. 8-19174
An object of the present invention is to provide a thermistor device having a high-speed response to temperature and a high ON/OFF ratio at or near operating temperature.
Another object of the present invention is to provide a thermistor apparatus which is small in size and has a high-speed response to temperature, a variable and controllable operating temperature, and a variable and controllable ON/OFF ratio at or near operating temperature.
The present inventors have found that the following inventions can solve the above-described problems.
<1> A thermistor device comprising a first layer comprised of a first substance having a positive or negative temperature coefficient of resistance and a second layer comprised of a second substance having conductivity or semiconductivity and located directly on the first layer.
<2> In the above item <1>, the first substance may have a positive temperature coefficient of resistance and may have 100 mΩcm or less at operating temperature or lower.
<3> A thermistor device comprising a first layer comprised of a first substance having a positive temperature coefficient of resistance and a second layer comprised of a second substance having semiconductivity and directly located on the first layer, wherein the interface between the first and second layers changes to a pn junction, as the first substance changes from being conductive to semiconductive or insulative at or near the transition temperature TM-I.
<4> A thermistor device comprising a first layer comprised of a first substance having a positive temperature coefficient of resistance and a second layer comprised of a second substance having conductivity and formed directly on the first layer, wherein the interface between the first and second layers changes to a schottky barrier, as the first substance changes from being conductive to semiconductive or insulative at or near the transition temperature TM-I.
<5> In any one of the above items <1> to <4>, the first substance may be selected from substances which belong to strongly correlated electron systems.
<6> In any one of the above items <1> to <4>, the first substance may be selected from the group consisting of vanadium oxides (V(1-x)Mx)2O3 (M represents Cr or Ti, 0≦x≦0.2), NiS(2-y)Sey (0.5≦y≦1.67), bisethylenedithio-tetrathiafluvalene (hereinafter, abbreviated as “BEDT-TTF” in some cases) salts and manganese oxides (M′(1-z)M″z)MnO3 (M′ represents an alkaline earth element, M″ represents a rare earth element, 0≦z≦0.6).
<7> In any one of the above items <1> to <6>, the first substance may be a vanadium oxide (V(1-x)Mx)2O3 (M represents Cr or Ti, 0≦x≦0.2). The range of x (0≦x≦0.2) may provide the thermistor device having the transition temperature TM-I within the range of 200 to 600 K, preferably 300 to 400 K, more preferably 340 to 370 K.
<8> In any one of the above items <1> to <7>, the second substance may be selected from the group consisting of n-type semiconductive oxides, p-type semiconductive oxides, and p- or n-type single element semiconductors.
<9> In the above item <8>, n-type semiconductive oxide may be selected from the group consisting of ZnO, In—Sn oxides (ITO), and SrTiO3.
<10> In the above item <8>, p-type semiconductive oxide may be selected from the group consisting of SrCu2O2, NiO, CuO, LaxSr2-xCuO4 (0<x<0.2), and EuTiO3.
<11i> In the above item <8>, p- or n-type single element semiconductor may be Si.
<12> In any one of the above items <1> to <11>, the second layer has a thickness of 1000 nm or less, preferably 100 nm or less.
<13> A thermistor apparatus comprising a thermistor device and a voltage control means for controlling voltage to be applied to the thermistor device, wherein said thermistor device comprises a first layer comprised of a first substance having a positive or negative temperature coefficient of resistance and a second layer comprised of a second substance having conductivity or semiconductivity and formed directly on the first layer.
<14> In the above item <13>, the first substance may have a positive temperature coefficient of resistance.
<15> A thermistor apparatus comprising a thermistor device and a voltage control means for controlling an applied voltage to the thermistor device, wherein said thermistor device comprises a first layer comprised of a first substance having a positive temperature coefficient of resistance and a second layer comprised of a second substance having semiconductivity and located directly on the first layer, and the interface between the first and second layers changes to a pn junction, as the first substance changes from being conductive to semiconductive or insulative at or near the transition temperature TM-I.
<16> A thermistor apparatus comprising a thermistor device and a voltage control means for controlling an applied voltage to the thermistor device, wherein said thermistor device comprises a first layer comprised of a first substance having a positive temperature coefficient of resistance and a second layer comprised of a second substance having conductivity and located directly on the first layer, and the interface between the first and second layers changes to a schottky barrier, as the first substance changes from being conductive to semiconductive or insulative at or near the transition temperature TM-I.
<17> In any one of the above items <13> to <16>, the first substance may be selected from substances which belong to strongly correlated electron systems.
<18> In any one of the above items <13> to <16>, the first substance may be selected from the group consisting of vanadium oxides (V(1-x)Mx)2O3 (M represents Cr or Ti, 0≦x≦0.2) NiS(2-y)Sey (0.5≦y≦1.67), bisethylenedithio-tetrathiafluvalene (hereinafter, abbreviated as “BEDT-TTF” in some cases) salts and manganese oxides (M′(1-z)M″z)MnO3 (M′ represents an alkaline earth element, M″ represents a rare earth element, 0≦z≦0.6).
<19> In any one of the above items <13> to <18>, the first substance may be a vanadium oxide (V(1-x)Mx)2O3 (M represents Cr or Ti, 0≦x≦0.2). The range of x (0≦x≦0.2) may provide the thermistor device having the transition temperature TM-I within the range of 200 to 600 K, preferably 300 to 400 K, more preferably 340 to 370 K.
<20> In any one of the above items <13> to <19>, the second substance may be selected from the group consisting of n-type semiconductive oxides, p type semiconductive oxides, and p- or n-type single element semiconductors.
<21> In the above item <20>, n-type semiconductive oxide may be selected from the group consisting of ZnO, In—Sn oxides (ITO), and SrTiO3.
<22> In the above item <20>, p-type semiconductive oxide may be selected from the group consisting of SrCu2O2, NiO, CuO, LaxSr2-xCuO4 (0<x<0.2), and EuTiO3.
<23> In the above item <20>, p- or n-type single element semiconductor may be Si.
<24> In any one of the above items <13> to <23>, the second layer has a thickness of 1000 nm or less, preferably 100 nm or less.
The present invention can provide a thermistor device having a high-speed response to temperature and a high ON/OFF ratio at or near operating temperature.
Further, the present invention can provide a thermistor apparatus which is small in size and has a high-speed response to temperature, a variable and controllable operating temperature, and a variable and controllable ON/OFF ratio at or near operating temperature.
The present invention will be described in detail hereinafter.
The thermistor device of the present invention comprises a first layer comprised of a first substance having a positive or negative temperature coefficient of resistance and a second layer comprised of a second substance having conductivity or semiconductivity and located directly on the first layer.
A typical constitution example of the thermistor device of the present invention is shown in
In the thermistor device according to the present invention, the first layer may be comprised of a first substance having a positive or negative temperature coefficient of resistance, preferably, a first substance having a positive temperature coefficient of resistance.
The first substance may be selected from substances which belong to strongly correlated electron systems. Here, “substances which belong to strongly correlated electron systems” mean substance groups as systems showing a strong interaction between electrons conducted in the substance, thereby, generating metal-insulator phase transition by its effect. For example, the first substance may be selected from the group consisting of vanadium oxides (V(1-x)Mx)2O3 (M represents Cr or Ti, 0≦x≦0.2), NiS(2-y)Sey (0.5≦y≦11.67), BEDT-TTF salts, and manganese oxides (M′(1-z)M″z)MnO3 (M′ represents an alkaline earth element, M″ represents a rare earth element, 0≦z≦0.6), preferably is a vanadium oxide (V(1-x)Mx)2O3 (M represents Cr or Ti, 0≦x≦0.2). These substances may be sintered bodies (polycrystalline substances) or single crystals, and the form thereof is not limited. In the first layer, its thickness exerts little influence on the property, and the thickness may be 1000 nm or less for suppressing power loss in the device.
The first substance can be prepared by a conventional method, for example, an arc melting process. A single crystal of the first substance can be prepared by a chemical vapor transport method. Here, “chemical vapor transport method” is a method in which a polycrystalline powder of the first substance is enclosed in a quartz tube and the like under vacuum together with a transporting agent such as tellurium chloride (TeCl4) and the like, and temperature gradient is applied, to obtain a single crystal of the first substance.
For example, when (V(1-x)Crx)2O3 is used as the first substance and (TeCl4) is used as the transporting agent, a single crystal of (V(1-x)Crx)2O3 can be obtained by an equilibrium reverse reaction shown in the chemical formula below. As shown in a reaction toward right direction in the following chemical formula, solid (V(1-x)Crx)2O3 reacted with tellurium chloride (TeCl4) is converted into gaseous (V(1-x)Crx)Cl3 which migrates in a quartz tube. The migrated gaseous (V(1-x)Crx)Cl3 shows a reaction toward left direction at a position of low temperature under temperature gradient applied, to cause re-crystallization of (V(1-x)Crx)2O3. Thus, while repeating gasification and solidification, a crystal grows slowly, and a single crystal of 1 to 10 mm can be obtained. The size and quality of the resulting single crystal depend on the kind of a transporting agent, its density, setting of temperature gradient, preparation time and the like.
In the thermistor device according to the present invention, the second layer may comprise a second substance having conductivity or semiconductivity. Examples of the second substance may include, but are not limited to, n-type semiconductive oxides such as ZnO, In—Sn oxide (ITO), SrTiO3 and the like; p-type semiconductive oxides such as SrCu2O2, NiO, CuO, LaxSr2-xCuO4 (0<x<0.2), EuTiO3 and the like; p- or n-type single element semiconductors such as Si and the like.
The second layer may have a thickness of 1000 nm or less, preferably 100 nm or less.
A case in which the first substance constituting the first layer 2 has a positive temperature coefficient resistance property (PTCR property) will be described below.
When the first substance constituting the first layer 2 has a temperature lower than the so-called transition temperature TM-I, the first substance is in metallic phase; thus, a potential barrier is not formed between the first layer 2 and the second layer 3, and resistance between the ohmic electrodes 5 and 6 depends on the resistance of the second layer, and manifests approximately the same value as resistance of the second layer. By controlling the thickness of the second layer, resistance of the thermistor device 1 under ON condition (low resistance condition) can be controlled.
On the other hand, when a temperature of the thermistor device exceeds the transition temperature TM-I by temperature rise, the first substance (thermistor substance) constituting the first layer 2 changes from being conductive to insulative. Resistance at the interface between the first and second layers (interface resistance) shows an ON/OFF ratio amplified by far more than the change in resistance of the thermistor substance. The reason why will be described: When the first substance (thermistor substance) changes to being semiconductive or insulative at the interface, a pn junction is formed in a case where the second substance is a semiconductor; or a schottky barrier is formed in a case where the second substance is a metal, in a range of several hundreds to several thousands Å from the interface. A very high potential barrier of about 0.5 to 2 eV is formed for electrons passing through the interface; thus, transfer of a carrier is inhibited, and apparent resistance increases.
In the case of pn junction as shown in
The present invention will be illustrated further in detail by way of the following Examples, but the present invention is not limited to these Examples.
ZnO (thickness: 400 nm) was used as the second layer, and a (V0.988Cr0.011)2O3 polycrystal was prepared by an arc melting process as the first layer on the ZnO, obtaining a (V0.988Cr0.011)2O3/ZnO junction type thermistor device A-1. For this device A-1, a change in current-voltage property (I-V property) depending on temperature was measured.
The I-V property of the device A-1 is linear below the phase transition temperature (TM-I=290 K) of (V0.988Cr0.011)2O3, and shows non-linearity at 290 K or higher.
(V0.988Cr0.011)2O3 (thickness: 0.3 mm) used in Example 1 was used as a single body, giving a thermistor device A-2. In measurement of resistance of the device A-2, an alternating current 2 terminal method using a usual resistance bridge was used.
<Preparation of Raw Material Powder>
Since a commercially available V2O3 powder is oxidized and its stoichiometry deviation would be occurred during preservation, it was reduced by heating at 900° C. for 5 hours under a reducing atmosphere (Ar:H2=95:5 (volume ratio)) to return to stoichiometric composition. The composition was confirmed by X-ray diffraction.
<Synthesis of Polycrystalline Powder>
Chromium nitrate nona-hydrate was weighed in stoichiometric amount (1 mol %), and mixed well with a reducing agent V2O3 powder by wet mixing using acetone so that V:Cr=99:1 (atom %). After mixing, the mixture was calcined at 900° C. for 10 hours under a reducing atmosphere (Ar:H2=95:5 (volume ratio)), obtaining a polycrystalline powder by a solid phase reaction. Thereafter, the powder was mixed well again.
<Growth of Single Crystal>
0.6 g of the resulting polycrystalline powder and tellurium chloride (TeCl4) as a transporting agent were added into a quartz tube having a total length of 200 mm with a diameter of 12.5 mm, and the tube was sealed under vacuum (approximately 1×10−2 Pa). The amount of tellurium chloride was 5 mg per 1 mm3 of the quartz tube volume. The temperature of a tubular furnace was set so that the temperature of one end of the quartz tube was 1050° C. and the temperature of another end was 950° C., and single crystals were grown by temperature gradient. Single crystals grown over one week were removed from the quartz tube, and washed with dilute hydrochloric acid to remove tellurium chloride adhered to the surface, obtaining a single crystals of (V0.99Cr0.01)2O3.
<Production of Si Thin Film>
The single crystal obtained above was set on a sample stage of a vacuum chamber, and a mask was made with an aluminum foil to prevent formation of a thin film at unnecessary parts. The chamber was evacuated into approximately 1×10−5 Pa, and a sample was heated at 400° C. for 1 hour. A n-Si thin film was deposited on the single crystal obtained above, by radio-frequency magnetron sputtering technique (Ar pressure: 1 Pa; RF power: 100 W) while keeping temperature, to obtain a device A-3 having a hetero structure.
<Evaluation>
A gold wire was adhered to the device A-3 having a hetero structure obtained above using a silver paste, to prepare a sample for measurement. The sample was fixed to a measuring system, and inserted into a liquid nitrogen vessel for each system, and temperature dependence of the I-V property was evaluated using natural temperature gradient in the liquid nitrogen vessel. Evaluation of the I-V property was carried out using a semiconductor parameter analyzer manufactured by Agilent Technology Inc. The obtained results are shown in
Number | Date | Country | Kind |
---|---|---|---|
2004-079818 | Mar 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2005/004791 | 3/17/2005 | WO | 00 | 5/16/2007 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2005/091311 | 9/29/2005 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
4009482 | Nakata | Feb 1977 | A |
6337991 | Li et al. | Jan 2002 | B1 |
6489613 | Mori et al. | Dec 2002 | B1 |
20050151213 | Casey et al. | Jul 2005 | A1 |
20050231174 | Iwatani | Oct 2005 | A1 |
Number | Date | Country |
---|---|---|
6-058821 | Mar 1994 | JP |
6-151105 | May 1994 | JP |
8-019174 | Jan 1996 | JP |
10-106806 | Apr 1998 | JP |
10-340801 | Dec 1998 | JP |
11-016705 | Jan 1999 | JP |
2000-100603 | Apr 2000 | JP |
Number | Date | Country | |
---|---|---|---|
20070262408 A1 | Nov 2007 | US |