The present invention relates to a thermo valve and an oil pump equipped with the thermo valve.
Oil that has flowed from an engine to an oil pan is forced to flow back to the engine by an oil pump, for example. In a flow passage (oil passage) in which oil circulates, a valve for controlling the flow rate of the oil may be used. One of the known valves is a thermo valve that operates in accordance with the temperature of the oil. A technique disclosed in Japanese Patent Application Laid-Open Publication (Kokai) No. 2016-27253 is an existing technique pertaining to thermo valves.
An oil flow passage in an engine such as the one described in Japanese Patent Application Laid-Open Publication No. 2016-27253 includes an engine, an oil pan to which oil that has passed through the engine flows, an oil pump for circulating the oil that has accumulated in the oil pan, a relief valve and a thermo valve for controlling the flow rate of the oil circulated by the oil pump, a main flow passage that connects the engine, the oil pan, and the oil pump and allows the oil to circulate therein, and a bypass flow passage that bypasses the main flow passage.
The thermo valve includes a thermo actuator that operates in accordance with the temperature of the oil, and the thermo actuator actuates the valve body. When the temperature of the oil is high, wax inside the thermo actuator expands to move the valve body forward. The valve body closes the bypass flow passage, and the oil flows only in the main flow passage. When the temperature of the oil is low, the wax inside the thermo actuator contracts. The valve body is retracted by the biasing force of a return spring inside the thermo actuator. Thus, the bypass flow passage opens. The oil flows in both the main flow passage and the bypass flow passage.
Oil is highly viscous at a low temperature. In other words, low-temperature oil has high oil pressure. If a portion of the low-temperature oil flows into the bypass flow passage, it becomes possible to keep the oil pressure inside the main flow passage to stay substantially constant regardless of the difference in the oil temperature.
There is a demand that components such as an engine and an oil pan be contained in a small compartment space. When the size of a thermo valve can be reduced, the degree of freedom in the arrangement of the components increases, and this is preferable.
One object of the present invention is to provide a compact thermo valve and an oil pump equipped with such a thermo valve.
According to one aspect of the present invention, there is provided a thermo valve that includes a thermo actuator that operates as a temperature of a fluid changes, a valve body that is fastened to the thermo actuator and that controls a flow rate of the fluid, a return spring that biases the thermo actuator and the valve body in a returning direction, and a case that houses the thermo actuator, the valve body, and the return spring.
The thermo actuator includes an actuator body and a large-diameter portion that projects from the actuator body outward in a radial direction.
An outer diameter of the return spring is smaller than an inner diameter of the case.
An outer diameter of the actuator body and an outer diameter of the valve body are smaller than an inner diameter of the return spring.
An outer diameter of the large-diameter portion is smaller than the inner diameter of the case and is larger than an average diameter of the return spring.
One end of the return spring is in contact with the large-diameter portion.
In the present invention, the outer diameter of the actuator body and the outer diameter of the valve body are smaller than the inner diameter of the return spring. The actuator body can be disposed within the inner periphery of the return spring, and the total length of the thermo valve can be reduced. In other words, the size of the thermo valve can be reduced. In addition, the actuator body and the valve body can be integrated and then housed inside the case. Therefore, the assembling of the thermo actuator can be facilitated.
Furthermore, the outer diameter of the large-diameter portion formed integrally with the actuator body is larger than the average diameter of the return spring, and one end of the return spring is in contact with the large-diameter portion. In other words, the large-diameter portion formed integrally with the actuator body receives the above-mentioned one end of the return spring. Since the large-diameter portion formed integrally with the actuator body receives the return spring, the size of the thermo valve can be reduced, as compared to the case in which the return spring is received by a separate component.
Hereinafter, some exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings, in which:
Embodiments of the present invention will be described with reference to the accompanying drawings. In the description, the terms “up,” “down,” “right” and “left” indicate the up, down, right, and left directions within the drawings. In addition, in the drawings, “Up” represents upward, and “Dn” represents downward.
Referring to
The oil flow passage 10 includes a main flow passage 11 and a bypass flow passage 12 that bypasses a portion of the main flow passage 11.
The oil pump 20 is a so-called internal gear pump. The oil pump 20 includes a housing 30, a rotating shaft portion 22 that is disposed in the housing 30 and configured to rotate as the engine En operates, an inner rotor 23 that is disposed in the housing and configured to be rotated by the rotating shaft portion 22, an outer rotor 24 (oil feeding unit 24) that is disposed in the housing to enclose the periphery of the inner rotor 23 and configured to be rotated by the inner rotor 23, and a thermo valve 40 that is disposed in the housing and configured to operate in accordance with the temperature of the oil.
The rotating shaft portion 22 is connected to a crankshaft directly or with a chain or a gear interposed therebetween, for example. The rotating shaft portion 22 can be connected to a desired member, such as a camshaft, aside from the crankshaft. In other words, an external driving source is not limited to a crankshaft.
The thermo valve 40 is disposed along a horizontal axis underneath the lower end of the outer rotor 24. An end portion of the thermo valve 40 is located underneath the rotating shaft portion 22 as viewed from the front. The expression “as viewed from the front” refers to a view in which the oil pump 20 is viewed along the axial direction of the rotating shaft portion 22.
The case 41 includes two or four window portions 41a formed in the outer periphery of the thermo actuator 50, a case hole portion 41b that is opened and closed by the valve body 43, and a retaining ring receiving groove 41c in which the C-shaped retaining ring 46 is received. The window portions 41a constantly allow the oil to pass therethrough while the oil is circulating. The portion of the case 41 in which the case hole portion 41b is formed and therearound is formed to be thinner across the entire circumference in the circumferential direction so that the outer diameter of that portion is smaller than the outer diameter of the remaining portion. Thus, the oil can be discharged smoothly regardless of the phase of the case hole portion 41b.
The thermo actuator 50 includes an actuator body 51, a wax 52 that is charged in a hole formed at one end of the actuator body 51 and that expands as the temperature rises, a rod 53 that is extruded from the actuator body 51 as the wax 52 expands, and a large-diameter portion 54 that projects from the actuator body 51 outward in the radial direction. The large-diameter portion 54 receives an end portion of the return spring 44 and functions as a spring bearing seat.
The valve body 43 includes a valve small-diameter portion 43a that is inserted and fastened in a hole 51a formed in another end of the actuator body 51, a valve step portion 43b that extends from an end portion of the valve small-diameter portion 43a toward the outer periphery, and a valve large-diameter portion 43c that extends from the outer end portion of the valve step portion 43b and that has a diameter larger than that of the valve small-diameter portion 43a. The valve body 43 may be fastened to the rod 53.
The valve step portion 43b has an oil passing hole portion 43d through which the oil can pass. Referring to
It should be noted that the groove portion 43e may be formed in the inner periphery of the actuator body 51. In addition, the leading end of the actuator body 51 may be inserted within the inner periphery of the valve small-diameter portion 43a. In this case, the groove portion 43e is formed in the inner periphery of the valve small-diameter portion 43a or in the outer periphery of the actuator body 51.
A retaining ring receiving groove 45a is formed in the leading end portion (the lower end portion in
The outer diameter of the valve large-diameter portion 43c is slightly smaller than the inner diameter of the case 41. The inner diameter of the case 41 is larger on the periphery of the large-diameter portion 54 and smaller on the periphery of the valve body 43. The portion that connects the two different diameters is formed in a step shape and receives the end portion of the return spring 44 to function as a spring bearing seat.
The operation of the oil pump 20 will be described.
Referring to
Referring also to
When the case hole portion 41b is in a released condition, a portion of the oil flows between the return spring 44 and the actuator body 51 and passes through the oil passing hole portion 43d. The oil that has passed through the oil passing hole portion 43d is returned to the oil pan Op via the bypass flow passage 12, as indicated by the arrow (4) in
A method of manufacturing the thermo valve 40 will be described.
Referring to
Referring to
Referring to
The jig 60 is constituted by an actuator 61 and a pressurizing member 70, supported by the actuator 61, for pressurizing the valve body 43 or the thermo actuator 50.
Referring to
Referring to
Referring to
The inner diameter D9 of the case 41 at a portion where the case hole portion 41b is formed is larger than the outer diameter D4 of the valve body 43 and is smaller than the average diameter D7 of the return spring 44. The return spring 44 can be received by the step formed inside the case 41 while the movement of the valve body 43 is permitted.
As illustrated in
A female taper portion 41d that becomes broader toward the leading end is formed in the case 41 above the retaining ring receiving groove 41c. When the actuator lid portion 45 is inserted into the case 41, as indicated by the arrow (6), the diameter of the C-shaped retaining ring 46 is reduced by the female taper portion 41d. When the actuator lid portion 45 is further inserted, the C-shaped retaining ring 46 fits in the retaining ring receiving groove 41c. Thus, the actuator lid portion 45 is fixed to the end portion of the case 41.
Specifically, the groove width t3 is preferably 1.05 to 1.4 times the thickness t1 of the circlip, and the spring free length t2 is greater than the thickness (the spring solid length) t1 although there may be a difference depending on the manufacturing plan.
The above-described embodiment provides the following advantageous effects.
The outer diameter D3 of the actuator body 51 and the outer diameter D4 of the valve body 43 are smaller than the inner diameter D5 of the return spring 44. The actuator body 51 can be disposed within the inner periphery of the return spring 44, and the total length of the thermo valve 40 can be reduced. In other words, the size of the thermo valve 40 can be reduced. In addition, the actuator body 51 and the valve body 43 can be integrated and then housed inside the case 41. Therefore, the assembling of the thermo actuator 50 can be facilitated.
Furthermore, the outer diameter D6 of the large-diameter portion 54 formed integrally with the actuator body 51 is larger than the average diameter D7 of the return spring 44, and one end of the return spring 44 is in contact with the large-diameter portion 54. In other words, the large-diameter portion 54 formed integrally with the actuator body 51 receives the one end of the return spring 44. Since the large-diameter portion 54 formed integrally with the actuator body 51 receives the return spring 44, the size of the thermo valve 40 can be reduced, as compared to the case in which the return spring 44 is received by a separate component.
A second embodiment of the present invention will now be described with reference to the drawing.
The hole portion 35 includes an actuator body housing portion 35a that primarily houses the thermo actuator body 51 and a valve housing portion 35b that primarily houses the valve body 43 while allowing the valve body 43 to move therein. The actuator body housing portion 35a has a diameter larger than that of the valve housing portion 35b. The portion that connects the diameter of the actuator body housing portion 35a to the diameter of the valve housing portion 35b is formed into a step shape. This step portion receives the return spring 44.
The housing 30A includes, aside from the hole portion 35, a first housing flow passage hole 36 that connects a discharge port 31b to the hole portion 35, a second housing flow passage hole 37 formed to extend from the hole portion 35 to the outer peripheral surface of the housing 30A, and a third housing flow passage hole 38 that is formed to extend from the hole portion 35 to the outer peripheral surface of the housing 30A and that is opened and closed by the valve body 43.
The oil discharged from the second housing flow passage hole 37 is guided to the engine. In other words, the second housing flow passage hole 37 is connected to the main flow passage 11. The oil discharged from the third housing flow passage hole 38 is guided to the oil pan Op. In other words, the third housing flow passage hole 38 is connected to the bypass flow passage 12.
The first housing flow passage hole 36 and the second housing flow passage hole 37 are formed linearly to be continuous with each other with the hole portion 35 interposed therebetween. The two flow passages can be formed in a single instance of boring or drilling.
The above-described second embodiment of the present invention also provides the predetermined advantageous effects of the present invention. The second embodiment of the present invention further provides the following advantageous effects.
The case of the thermo valve 40A is constituted by the hole portion 35 formed in the housing 30A. In other words, the thermo valve 40A is provided integrally with the oil pump 20A. The size can be reduced as a whole, as compared to the case in which the thermo valve 40A and the oil pump 20A are provided separately. In addition, the housing 30A is used as the case of the thermo valve 40A. The housing 30A has a high strength, and thus high mounting rigidity of the thermo valve 40 can be ensured.
One end of the return spring 44 is received by the step portion of the hole portion 35. Since a portion of the housing 30A is used, the return spring 44 can be received reliably without increasing the number of components.
It should be noted that although the oil pump according to the present invention has been described with an example of circulating oil in an automobile engine, the oil pump can be provided in vehicles other than automobiles and can also be employed in structures and the like other than vehicles. The oil pump can be applied to any structure in which a thermo valve controls the flow rate of oil into a bypass flow passage in accordance with the temperature of the oil, and the present invention is not limited to the above-described embodiments.
It should also be noted that although the oil pump equipped with the thermo actuator has been described with an example of an internal gear pump, the thermo actuator according to the present invention can also be provided in an external gear pump or a vane pump, and the predetermined advantageous effects of the present invention can be obtained. In other words, any suitable oil feeding unit may be used as long as the oil feeding unit can feed oil, and the oil feeding unit is not limited to an inner rotor or an outer rotor.
In particular, even in the case of an external gear pump or a vane pump, when the thermo actuator is disposed orthogonally to an oil passage, the same advantageous effects as those obtained in the case in which the thermo valve is disposed orthogonally to an oil passage of an internal gear pump are obtained.
It should also be noted that the housing of the oil pump may be formed integrally with a chain case or a balancer housing through a manufacturing process such as casting. In other words, the oil pump according to the present invention also includes those formed integrally with a chain case or a balancer housing. Therefore, the oil pump need not be provided separately from a chain case or a balancer housing.
An oil pump formed integrally with a chain case or a balancer housing is not limited to an internal gear pump.
In other words, the present invention is not limited to the embodiments as long as the functions and the advantageous effects of the present invention are obtained.
The oil pump according to the present invention is suitable for circulating oil in an automobile engine.
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