The present invention relates to thermodynamic devices and, in particular, to thermodynamic devices having several liquid containers operating at different pressures, as is the case with heat pumps, for example.
European patent EP 2 016 349 B1 discloses a heat pump comprising a water evaporator, a compressor, and a liquefier. During heat pump operation, the pressure within the evaporator is set such that working fluid that is to be evaporated, such as water, for example, will evaporate at the temperature necessitated, which may be +10° C., for example. The compressor, which is configured as a continuous-flow machine having a radial impeller, compresses the steam and transports the compressed steam into a liquefier. Due to the steam compression, the temperature of the steam is increased from the temperature within the evaporator to a higher temperature, such as 40 or 50° C., for example. The heated steam will condense within the liquefier and thus heat the working fluid within the liquefier. When the heat pump is heating, the heat introduced into the liquefier by the compressed steam may be used for heating buildings. However, when the heat pump is cooling, the heat introduced into the liquefier will be discharged as waste heat, whereas the working fluid cooled by the evaporation within the evaporator will be used for cooling purposes.
On account of the heat pump operation, material is continuously transported forward from the evaporator into the liquefier. To ensure that the liquefier does not overflow, a drain is provided through which liquefied water is passed back toward the evaporator via a pump or a valve for pressure control.
As a pump or valve for pressure control, typical heat pumps comprise adjustable throttles so as to achieve conversion of high pressure within the liquefier to low pressure within the evaporator. The amount of working fluid that is transported back through the drain varies considerably since the working fluid that is transported forward also varies considerably due to the evaporation/compression/liquefying process. This is due to the fact that the heat pump varies as the power increases, or as the temperature spread, i.e. the temperature difference between the high temperature present within the liquefier and the low temperature present within the evaporator, increases. If a heat pump has to provide a large amount of power n order to achieve heating or cooling, more working fluid will be transported than if a heat pump has to provide little power in order to achieve heating or cooling. Therefore, the throttle is typically adjustable so as to be able to accommodate the wide range of different flows in the drain.
What is disadvantageous about this concept is the fact that the throttle, which even has to be adjustable, entails additional cost and additional losses in the heat pump process. In particular due to the spontaneous evaporation of the warm working fluid which typically takes place within such throttles, said warm working fluid passing into the low-pressure area, energy losses are generated and, additionally, noises are produced which contribute to the overall noise level of the heat pump. In particular when a heat pump is intended for mass utilization, which is the case with typical heat pumps, the cost for said additional component and the necessitated control also play a part that is not to be underestimated; additionally, the susceptibility to failure is also to be mentioned.
According to an embodiment, a thermodynamic device may have: a first liquid container configured to maintain a first pressure during operation, the first liquid container being partially filled with a working fluid during operation, a second liquid container configured to maintain a second pressure during operation, the second pressure being higher than the first pressure, the second liquid container being partially filled with the working fluid during operation; and a compensation pipe permeable to the working fluid and including an inlet arranged within the second liquid container so as to define, during operation, a working fluid level within the second liquid container, and including an outlet arranged within the first liquid container so that working fluid can be transported from the inlet into the outlet, the inlet being arranged to be higher up than the outlet in the installation direction, the compensation pipe including a curved portion, the lowest area of which is arranged below the outlet during operation, and the thermodynamic device being configured to transport working fluid from the first liquid container forward to the second liquid container during operation and to transport working fluid back from the second liquid container to the first liquid container through the compensation pipe.
According to another embodiment, a method of producing a thermodynamic device may have the steps of: connecting a first liquid container configured to maintain a first pressure during operation, the first liquid container being partially filled with a working fluid during operation, to a second liquid container configured to maintain a second pressure during operation, the second pressure being higher than the first pressure, the second liquid container being partially filled with the working fluid during operation, by means of a compensation pipe permeable to the working fluid and including an inlet arranged within the second liquid container so as to define, during operation, a working fluid level within the second liquid container, and including an outlet arranged within the first liquid container so that working fluid can be transported from the inlet into the outlet, the inlet being arranged to be higher up than the outlet in the installation direction, the compensation pipe including a curved portion, the lowest area of which is arranged below the outlet during operation, and the thermodynamic device being configured to transport working fluid from the first liquid container forward to the second liquid container during operation and to transport working fluid back from the second liquid container to the first liquid container through the compensation pipe.
The present invention is based on the finding that, instead of an adjustable throttle, a simple compensation pipe suffices in order to effect the return transport of working fluid from a second liquid container, which may be the liquefier, for example, in the case of a heat pump, to a first liquid container, which may be the evaporator in the case of a heat pump. The compensation pipe includes an inlet arranged within the second liquid container, such as within the liquefier, for example, so as to define, during operation, a working fluid level within the second liquid container. The outlet of the compensation pipe, in turn, is arranged within the first liquid container, so that working fluid can be transported from the inlet to the outlet through the compensation pipe. In addition, the inlet is arranged, in the installation direction, to be higher up than the outlet. Moreover, the compensation pipe includes a curved portion, the lowest area of which is arranged below the outlet during operation. As a result, a thermodynamic device exists wherein, during operation, working fluid is transported forward from the first liquid container to the second liquid container, and wherein working fluid is transported back from the second liquid container to the first liquid container through the compensation pipe so as to prevent the second liquid container from overflowing or to avoid a lack of working fluid within the first liquid container.
Due to the specific arrangement of the inlet and the outlet, the compensation pipe acts as a gravitational throttle, which additionally is self-regulating. At the same time, the gravitational throttle defines, on the basis of the positioning of the inlet within the second liquid container, the liquid level within the second liquid container, which has a higher pressure than the first liquid container. As soon as additional working fluid is present within the high-pressure liquid container, said working fluid is returned to the first liquid container. Depending on the specified maximum pressure difference of the thermodynamic device between the second liquid container and the first liquid container, a maximum height of the curved portion of the compensation pipe is configured so that the liquid level near the inlet does not reach the lowest area, i.e. so that working fluid will still be present within the curved portion in the event of the largest pressure difference of the thermodynamic device so as to maintain a pressure barrier between the high pressure and the low pressure.
In a further embodiment of the present invention, wherein the working fluid within the second liquid container is warmer than that within the first liquid container, the height of the curved portion may be clearly reduced. This is due to the fact that where, in the compensation pipe, the warm working fluid enters the first liquid container, i.e. close to the outlet outside the compensation pipe or close to the outlet situated already within the compensation pipe, an additional steam barrier is formed. This is due to the fact that the warm working fluid begins to evaporate, i.e. shows a tendency to boil and/or to form bubbles, when, close to the outlet, it meets with the cold working fluid within the first liquid container. Thus, a “steam barrier” and, thus, an additional pressure drop, results within the compensation pipe. This additional pressure drop enables clearly reducing the height of the curved portion, i.e. the height of the typically U-shaped compensation pipe.
When the specified pressure difference that the thermodynamic device has to process as a maximum is 200 mbar, for example, which will be the case, in particular, when simple water is used as the working fluid, a necessitated height of the curved portion would be 2 m at the most. This means that the heat pump, when it is to be set for heating or cooling, necessitates an additional space of 2 m for installation below the liquefier so as to form the inventive gravitational throttle.
Said additional height leads to an increase in the size of the overall heat pump assembly. Due to the additional pressure difference, which will arise when the temperature of the working fluid within the first liquid container is lower than the temperature within the second liquid container, i.e. due to the additional pressure drop due to the steam barrier, said height of, e.g., 2 m may be clearly reduced, namely to as low as 5 cm or even 2 cm, while nevertheless providing a reliable thermodynamic device which comprises a gravitational throttle providing reliable separation of the pressure within the second liquid container from the pressure within the first liquid container without a pressure compensation taking place between the liquid containers via the compensation pipes.
The present invention is advantageous in that no controllable valve—which would entail all of the problems of additional losses, susceptibility to failure, and additional cost—is necessitated. Instead, a simple compensation pipe is necessitated, which may be configured, e.g., as a hose made of plastic or of metal as a very simple conduit, the diameter of which may be smaller than 10 cm. On the other hand, a minimum diameter of at least 1 cm or a minimum cross-sectional area of 0.8 cm2 is advantageous.
In particular when a steam barrier additionally supports the gravitational throttle, the thermodynamic device is further characterized by a low installation height since the space “below”, where the gravitational throttle is to be mounted, is clearly reduced on account of the additional steam barrier.
Additional advantages of the thermodynamic device comprising a simple compensation pipe consist in the freedom from maintenance of the compensation pipe, in the automatic adjustment of the liquid level within the second liquid container, which is determined by the inlet of the compensation pipe without necessitating any further provisions such as floaters, etc., and in the flexible mountability of the outlet within the first liquid container, where constructive measures allow this, as long as the outlet is located below the operating liquid level that is present within the first liquid container. The inlet, too, may be mounted as desired as long as it defines the liquid level, e.g. through the bottom of the second liquid container as a protruding pipe or laterally at the second liquid container at that point where the defined liquid level is supposed to be located.
The inventive thermodynamic device comprising a gravitational throttle may thus be employed wherever forward transport of working fluid is effected from the first liquid container to the second liquid container and has to be compensated for by the compensation pipe. In particular with thermodynamic devices which are configured as heat pumps and wherein the forward transport means is configured to comprise a compressor with corresponding steam intake and steam discharge, the compensation pipe is particularly suitable—due to its flexible mountability and the functionality determined by mechanical features—for a low-maintenance and particularly efficient heat pump which does not entail any losses that might be caused by a controllable throttle or the like.
A further essential advantage of the present invention consists in that the pressure difference is not wasted, as is the case in conventional technology, in an adjustable throttle due to the spontaneous evaporation taking place there. Instead, in the present invention, the pressure difference is directly introduced into the first liquid container, which is, e.g., an evaporator of a heat pump. The tendency, which is found there, toward evaporation with nucleate boiling, which forms the additional pressure barrier by which the installation height, i.e. the height of the curved portion of the compensation pipe, may be clearly reduced, further results in more efficient evaporation within the evaporator so as to reinforce the normal, or “regular”, evaporation process. Thus, not only are the losses of known thermodynamic devices completely eliminated, said losses being accepted with an adjustable throttle, but also the return transport is additionally used in a positive manner for increasing the evaporation efficiency since working fluid steam generated in the vicinity of the outlet contributes to the heat pump effect just as much as does working fluid steam generated within the evaporator by means of the “normal” evaporation process.
Embodiments of the present invention will be detailed subsequently referring to the appended drawings, in which:
In addition, the thermodynamic device includes a second liquid container 200, which in turn comprises a working fluid level 215, below which the working fluid, designated by 210, is located within the second liquid container, the second liquid container having a gas compartment 220 located above it which may include air or evaporated working fluid and the pressure p2 of which is higher than the first pressure p1 present within the first liquid container 100. Thus, just like the first liquid container, the second liquid container is partially filled with working fluid 210 during operation.
In addition, a compensation pipe 300 permeable to the working fluid is provided which comprises an inlet 310 arranged within the second liquid container 200 so as to define, during operation, the working fluid level 215 within the second liquid container. In addition, the compensation pipe includes an outlet 320 arranged within the first liquid container 100, so that working fluid can be transported from the inlet 310 into the outlet 320. Moreover, as is shown in
In an embodiment of the present invention, the thermodynamic device represented with a forward transport means 400 in
During operation, there are specific pressure and temperature conditions present within the heat pump. In particular, the pressure p1 present within the evaporator is lower than the pressure p2 present within the liquefier. In addition, the temperature T2 within the liquefier is higher than the temperature T1 within the evaporator. Working fluid to be cooled is fed into the evaporator via an evaporator intake 160, and cooled-down working fluid is carried off via an evaporator drain 170. If the heat pump is used for cooling, the cooled working fluid carried off via the drain 170 is used for cooling, such as for cooling computers or other electric or electronic devices, for example.
In addition, the liquefier, too, includes an intake 260 and a drain 270. If the heat pump is used for heating, for example, the drain 270 represents the supply into the heating system of a building, whereas the backflow element 260, wherein cooled-down working fluid is supplied into the liquefier 250 once again, represents the backflow of the heating system. In particular, the evaporator includes a widening unit 180 for efficiently evaporating working fluid. The working fluid steam 190 is then sucked in and compressed by the compressor 410 by means of a specific suction device 195 and is introduced, as the compressed working fluid steam 260, into the liquefier volume via a specific steam detour assembly 272 so as to condense with the working fluid within the liquefier, the liquid level of which is designated by 215. The liquid level 215, in turn, defines the inlet of the compensation pipe 300, of which, again, the curved portion 330 is shown in
The inlet 310 is configured as a pipe protruding from a bottom 280 of the liquefier since then the height of the protrusion of the inlet from the bottom 280 defines the liquid level 215 within the liquefier, i.e. within the second liquid container of
Due to the different pressure ratios that exist within both liquid containers, different heights of the liquid levels form within the compensation pipe in terms of communicating pipes, as is shown in
Moreover,
With reference to
In the area of the outlet 320, around which the pressure barrier 199 forms, there is therefore an additional pressure drop from the high-pressure area p2 to the low-pressure area p1. This results in that a height difference 340, which would predominate if there were no pressure barrier, decreases to a height difference 350. Thus, the pressure barrier 199 already accommodates a pressure difference which corresponds to the difference 360 of the height differences 340 and 350. This advantageous phenomenon, which becomes more and more pronounced, in particular, the larger the temperature difference between the warm temperature T2 and the cold temperature T1, is advantageously exploited, in accordance with the invention, for reducing the height of the curved portion 330 from the maximum height by 50% or 80%, as is depicted in
The compensation pipe 300 exhibits a diameter of a maximum of 10 cm or a cross-sectional area of a maximum of 80 cm2. On the other hand, the diameter of the compensation pipe is at least 1 cm, and the cross-sectional area is at least 0.8 cm2.
The lowest area of the curved portion is arranged below the outlet by a maximum distance Hmax, the maximum distance Hmax being determined by a maximum pressure difference between the second pressure and the first pressure. Apart from a forward transport means 400, which may be of any type desired, of
As is shown in
As has already been illustrated, the second liquid container 250 is further provided with a bottom 280 from which the compensation pipe protrudes by a length 396, which defines the maximum liquid level within the liquefier 250. Alternatively, however, the inlet 310 might also be arranged laterally at that height of the liquid container which defines the liquid level within the second liquid container.
In a method of producing the thermodynamic device, a compensation pipe is connected with its inlet to the first liquid container and with its outlet to the second liquid container, so that the working fluid level within the second liquid container is defined by the arrangement of the inlet within the second liquid container.
The present invention provides an efficient, low-cost and low-maintenance thermodynamic device.
While this invention has been described in terms of several advantageous embodiments, there are alterations, permutations, and equivalents which fall within the scope of this invention. It should also be noted that there are many alternative ways of implementing the methods and compositions of the present invention. It is therefore intended that the following appended claims be interpreted as including all such alterations, permutations, and equivalents as fall within the true spirit and scope of the present invention.
Number | Date | Country | Kind |
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10 2013 216 457 | Aug 2013 | DE | national |
This application is a continuation of copending International Application No. PCT/EP2014/067627, filed Aug. 19, 2014, which is incorporated herein by reference in its entirety, and additionally claims priority from German Application No. 102013216457.2, filed Aug. 20, 2013, which is also incorporated herein by reference in its entirety.
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Number | Date | Country | |
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20160161161 A1 | Jun 2016 | US |
Number | Date | Country | |
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Parent | PCT/EP2014/067627 | Aug 2014 | US |
Child | 15043118 | US |