The embodiments described herein generally relate to thermoelectric conversion devices and fabrication method thereof.
Up to now, energies are emitted, after being used in factories and power plants, in transportation vehicles like automobiles, and also in information processing devices like computers, into the environment in the form of waste heat. Thus, thermoelectric conversion devices capable of recycling and converting such waste heat again to energy attract extensive attention.
A thermoelectric conversion device of the type that uses Seebeck effect is capable of recovering and converting waste heat of various systems to electric power while not needing working fluids or complex driving mechanisms, in contrast to other conventional thermoelectric conversion systems.
Particularly, strontium titanate (hereinafter “STO”), which has been much studied conventionally in relation to ferroelectric devices, is free from rare or toxic materials such as tellurium, bismuth, and the like used in conventional thermoelectric conversion devices and at the same time is capable of providing a large Seebeck coefficient S that reaches as much as 0.8 mVK−1 at 300K and further a power factor, defined as S2σ (PF=S2σ), of 30-40 μW/cm·K2. Thus use of STO as the material for a thermoelectric conversion device draws much attention. Here σ stands for electrical conductivity of the thermoelectric conversion device. The power factor PF can also be represented also as S2qnμ (PF=S2σ=S2 qnμ), wherein n stands for carrier concentration per unit volume, q stands for carrier electric charge and μ stands for carrier mobility.
However, in the system of STO, while the power factor PF can reach the value of 35 μW/cm2K-40 μW/cm2K, a thermal conductivity κ takes a large value of 11 WmK when the STO is used in the form of a bulk crystal, and the value of performance index ZT defined by
is rather limited. In Eq. (1), it should be noted that T is the absolute temperature, S is the Seebeck coefficient of STO, ρ is the resistivity of STO and κ is the thermal conductivity of STO.
Thus, in order to attain a large performance index ZT for such a thermo-electric conversion device of STO, it is necessary to form the STO to have a high electric conductivity and at the same time low thermal conductivity κ.
[Patent Reference 1]
Japanese Laid-Open Patent Publication 2010-161213
[Non-Patent Reference 1]
Cahill, D. Rev. Sci. Instrum. 61(2), February 1990, pp 802-808
[Non-Patent Reference 2]
Cahill, D., et al. Phys. Rev. B Vol. 50, Number 9, 6077-6081 (1994)
[Non-Patent Reference 3]
Ravichandran, J., et al., Phys. Rev. B 82, 165126 (2010)
In a first aspect, there is provided a thermoelectric conversion device that includes: a substrate; a film of a compound having perovskite structure formed over the substrate; a first electrode formed over the substrate in contact to a top surface of the film at a first region; a second electrode formed in contact with the top surface of the film at a second region offset from the first region; a first heating or cooling part heating or cooling said film at the first region; and a second heating or cooling part cooling or heating the film at the second region, the second heating and cooling part cooling the second region of the film when the first heating or cooling part heats the first region of the film, the second heating and cooling part heating the second region of the film when the first heating or cooling part cools the first region of the film, wherein the film includes, in a crystal that constitutes the compound having perovskite structure, a domain having a crystal orientation different from a crystal orientation of the crystal that constitutes the compound having perovskite structure.
According to an aspect of the present embodiment, there are formed a plurality of domains of crystal orientation different from that of the matrix in the perovskite thin film, and thus, there is induced scattering of phonons by the dislocations at the domain boundaries. As a result, the thermal conductivity of the perovskite thin film is reduced and the performance index ZT of the thermo-electric conversion device is improved.
The object and advantages of the embodiment will be realized and attained by means of the elements and combinations particularly pointed out in the claims. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention, as claimed.
In the following, embodiments will be described with reference to the accompanying drawings.
Referring to
A high frequency power supply 12B is connected to the target holder 12A, and plasma is formed in the vacuum vessel 11 between the target 12 and the substrate 13 to be processed when a high frequency power is supplied to the target 12 from the high frequency power supply 12B via the target holder 12A. The plasma thus formed cause collision to the target 12 and cause sputtering of the components of the target 12 out from the target 12.
The substrate holder 13A is grounded, and thus, the components sputtered from the target 12 are deposited on the substrate 13 held by the substrate holder 13A. With this, a desired STO film is formed on the substrate 13 to be processed.
In the sputtering apparatus 10 of
Referring to
In one example, the A-site and the B-site of the STO film 23F are doped with La and Nb respectively such that the ratio, and hence atomic concentration, of the total of La and Nb to the total of the A-site and B-site, represented as (La+Nb)/(Sr+La+Ti+Nb), becomes equal to 20% or more, preferably 24% or more. The effect of such high concentration doping will be explained in detail later.
Next, referring to the flowchart of
Next, the STO film 23F thus obtained is annealed in the step 2 in an oxygen ambient for control of the oxygen defect concentration in the STO film 23F. By controlling the oxygen defect concentration in the STO film 23F to a predetermined value, there is caused increase of carrier concentration in the film and it becomes possible to reduce the resistivity ρ in Equation (1) and increase the electrical conductivity σ.
Referring to
Referring to
Actually, the specimen of
With such a STO film 23F of the structure including domains, there is caused scattering of phonons by the dislocations existing at the domain boundaries and it is expected that the thermal conductivity κ of the film may be decreased significantly. Thus, there is a possibility of improving the performance index ZT significantly by using such an STO film 23F for the thermo-electric conversion device.
Contrary to this,
It should be noted that the specimen of
As noted previously, in the STO film that includes a large number of domains in the matrix with different crystal orientations as in the case of
Thus, with the present embodiment, measurement of thermal conductivity is conducted for the structure thus formed with the domains by using a 3ω method. With regard to the principle and applications of the 3ω method, reference should be made to non-Patent References 1 and 2.
Referring to
By supplying the A.C. current to the heater 23H with the frequency ω, the specimen is heated repeatedly with the frequency of 2ω. Thus, the resistance of the heater 23H is measured by applying a voltage of the frequency 3ω between terminals 23C and 23D located between the terminals 23A and 23B, and a temperature oscillation ΔT of the specimen is obtained based on the measured resistance value. Here, the heater 23H is used also as a thermometer. Such a temperature oscillation ΔT is caused by the diffusion of heat along the plane of the specimen, which is heated periodically, and includes the information about thermal conductivity κ.
In
Further, in
In
On the other hand, with the specimen in which the STO film 23F is formed on the STO substrate 13, it can be seen that the line L1R is parallel to the line RL1R but is shifted in the upward direction by about 0.7K, wherein this shift ΔTfilm corresponds to the contribution of the STO film 23F to the thermal conductivity κ. This shift ΔTfilm is independent to the heating frequency ω, while this corresponds to the situation in which lateral spreading of the heat in the specimen is negligible in view of the small film thickness of the film 23F.
By using a one-dimensional thermal conduction equation, a value of 2 W/mK is obtained for the thermal conductivity κ from the shift ΔTfilm. This value is far smaller than the thermal conductivity of an STO bulk crystal (κbulk) and further less than one half of the value of 4 W/mK-5 W/mK reported conventionally for an STO film (non-Patent Reference 3).
It is believed that, with the STO film 23F of the present embodiment, in which the domain structure explained previously with reference to
Hereinafter, some experiments will be explained.
In Experiment 1, an LAO substrate is used for the substrate 13 as noted before, and the STO film 23F of the (001) surface orientation doped with La and Nb simultaneously is formed in the sputtering apparatus 10 at the substrate temperature of 700° C. in an Ar ambient of reduced pressure by an RF sputtering method while supplying an RF power of 75 W.
In the state in which no thermal annealing process is applied after the film formation, the STO film 23F is doped by La with a concentration of 13.2 atomic %, Nb with a concentration of 8.4 atomic % and oxygen vacancy with the concentration of 16.2% per unit cell.
As explained previously with reference to
Further, compositional profile was obtained for the STO film 23F thus obtained with regard to C (carbon), Sr, T and Nb in the film along the lines LINE 1 and LINE 2 shown in
Referring to
In the transmission electron microscopic image of
In Experiment 2, the specimen of Experiment 1 was annealed in an oxygen ambient for optimization of the power factor PF.
Referring to
Referring to
It should be noted that the domains of the (031) surface orientation explained with reference to
Next, a thermoelectric conversion device 20 according to the present embodiment will be explained with reference to
Referring to
In the thermoelectric conversion device 20 of
Further, in the thermoelectric conversion device 20 of
Referring to
Further, on the STO substrate 13, there is formed a first wiring W1 to connect the electrodes 22A and 22B in parallel with each other on the STO film pattern 23F1 and further to connect to the electrode 24 on the neighboring STO film pattern 23F2. Likewise, on the STO substrate 13, there is formed a second wiring W2 to connect the electrodes 22A and 22B in parallel with each other on the STO film pattern 23F2 and to connect to the electrode 24 on the neighboring STO film pattern 23F3. On the STO substrate 13, there is formed a third wiring W3 to connect the electrodes 22A and 22B parallel with each other on the STO film pattern 23F3 and further to connect to the electrode 24 on the neighboring STO film pattern 23F4. Further, on the STO substrate 13, there is formed a fourth wiring W4 to connect the electrodes 22A and 22B parallel with each other on the STO film pattern 23F4.
Underneath the STO substrate 13, there is disposed a heating/cooling device 41 having projections 41A, 41B, 41C, 41D and 41E such that the projections 41A, 41B, 41C, 41D and 41E make contact respectively with a region 41a, of the STO substrate 13, surrounded by a broken line in
Further, over the STO film patterns 23F1-23F4, there is provided a heating/cooling device 42 having projections 42A, 42B, 42C and 42D such that the projections 42A, 42B, 42C and 42D make contact respectively with a region 42a of the STO film pattern 23F1, a region 42b of the STO film pattern 23F2, a region 42c of the STO film pattern 23F3 and a region 41d of the STO film pattern 23F4, and the heating/cooling device 42 works to cool or heat the STO film patterns 23F1-23F4 at the regions 42a-42d. In
More specifically, the heating/cooling device 42 cools the respective central parts of the STO film patterns 23F1-23F4 in the case the heating/cooling device 41 heats the respective end regions of the STO film patterns 23F1-23F4 via the STO substrate 13, while in the case the heating/cooling device 41 cools the respective end regions of the STO film patterns 23F1-23F4 via the STO substrate 13, the heating/cooling device 42 heats the respective central parts of the STO film patterns 23F1-23F4 such that there is induced a lateral temperature gradient in the respective STO film patterns 23F1-23F4. Further, an output terminal OUT1 is connected to the electrode 24 of the STO film pattern 23F1 and an output terminal OUT2 is connected to the electrodes 22A and 22B of the STO film pattern 23F4. With this, it becomes possible to obtain an output voltage equivalent to the case a plurality of the thermoelectric conversion devices 20 each having the construction of
While a thermoelectric conversion device is obtained in the preceding embodiments by means of the STO film having a domain structure, it should be noted that such a domain structure can be induced in other perovskite films by means of the high concentration doping, and it becomes also possible to reduce the thermal conductivity κ in a thermoelectric conversion device that uses other perovskite film such as a BaTiO3 film, for example.
All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the invention and the concepts contributed by the inventor to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although the embodiment(s) of the present inventions have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
This application is a continuation application of International Application PCT/JP2012/052283 filed on Feb. 1, 2012 and designated the U.S., the entire contents of which are incorporated herein by reference.
Number | Name | Date | Kind |
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20110298080 | Hiroyama | Dec 2011 | A1 |
20120227780 | Kurihara et al. | Sep 2012 | A1 |
Number | Date | Country |
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2010-161213 | Jul 2010 | JP |
2011065185 | Jun 2011 | WO |
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Number | Date | Country | |
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20140338717 A1 | Nov 2014 | US |
Number | Date | Country | |
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Parent | PCT/JP2012/052283 | Feb 2012 | US |
Child | 14449260 | US |