The invention relates to a thermoelectrical device
One such thermoelectrical generator is disclosed in EP 1 522 685 A1.
Heat can be converted directly to electrical energy using a so-called thermoelectrical generator. A thermoelectrical generator is a component composed of two different materials which are connected to one another, preferably two different or differently doped semiconductors, which produces an electrical voltage on the basis of the Seebeck effect when the junction points of the different materials are at different temperatures.
The Seebeck effect describes the creation of an electrical voltage in an electrical conductor along a temperature gradient, caused by thermodiffusion flows. In order to allow technical use to be made of the Seebeck effect, it is necessary to bring two different electrical conductors with different electronic heat capacities into contact with one another. As a result of the different electronic heat capacities, the electrons in the two conductors have different energies of motion at the same temperature. If these conductors are brought into contact with one another, then a diffusion flow of relatively high-energy electrons will take place in the direction of the conductor with the relatively low-energy electrons until this results in a dynamic equilibrium. If these two different conductors are denoted A and B and are brought into contact in the sequence A-B-A and, furthermore, if the junction A-B is at a temperature T1 and the junction B-A is at a temperature T2, then the resultant voltage is dependent only on the difference between the temperatures T1 and T2 and the respective Seebeck coefficients of the two conductors A and B. In consequence, a voltage which can be tapped off on a thermoelectrical generator is dependent only on the temperature difference applied to the thermal generator and on the Seebeck coefficients of the materials used.
In principle, a thermoelectrical generator can be constructed analogously to a Peltier element. Identical or similar materials as for the production of Peltier elements, for example bismuth-tellurite or silicon-germanium, can also be used for a thermoelectrical generator.
The use of semiconductor materials allows the efficiency of a thermoelectrical generator for the conversion of thermal energy to electrical energy to rise by up to several percent. Thermoelectrical generators have recently been increasingly used for exhaust-gas waste heat, for example in the case of motor vehicles, cogeneration units, or refuse incineration installations.
DE 33 14 166 A1 discloses a high-efficiency thermoelectrical system. Starting with a hot fluid flow, for example an exhaust-gas flow, thermally conductive tubes which are provided with ribs for better thermal linking are heated at one end. The thermally conductive tubes which have been heated by the fluid flow conduct the heat to the thermoelectrical generators which are mounted at the opposite end of the thermally conductive tubes, and act as heat sinks. The thermally conductive tubes are filled with an operating fluid in order to improve their thermal conductivity, which operating fluid is vaporized on the hot part of the thermally conductive tubes and recondenses on the somewhat cooler part, on which the thermoelectrical generators are arranged. The thermoelectrical system disclosed in DE 33 14 166 A1 can be used to achieve particularly effective thermal coupling of thermoelectrical generators, for example to an exhaust-gas flow. The disclosed system is particularly suitable for use in the high-temperature range at working temperatures of more than 400° C.
U.S. Pat. No. 4,125,122 A discloses a method and an apparatus for thermoelectrical conversion of heat to electrical energy. The disclosed apparatus is designed as a heat exchanger which operates on the opposing-flow principle. The apparatus which is disclosed in U.S. Pat. No. 4,125,122 A provides two mutually separate circuits in which media circulate for heat transmission. A first medium transports heat from a heat source to a heat sink. At least one first thermally conductive tube makes thermal contact with the hot flow of the first medium; at least one second thermally conductive tube makes thermal contact with the cooler flow of the first medium. Thermoelectrical generators are located in thermal contact both with one of the hot thermally conductive tubes and with one of the cooler thermally conductive tubes. A second medium circulates within the thermally conductive tubes, in a second circuit, driven by a thermosyphon effect. In that thermally conductive tube which is in thermal contact with the hot flow of the first medium, the second medium which is located within the thermally conductive tube circulates in gaseous form from a hot end, which is in thermal contact with the first medium, of the thermally conductive tube to a cooler end, which is in thermal contact with the thermoelectrical generator. At this end, which is in thermal contact with the thermoelectrical generator, the gaseous second medium condenses and in this way emits the heat condensation to the thermoelectrical generator. The second medium passes back in the liquid phase to the first end of the thermally conductive tube, in order to be vaporized once again.
The second medium circulates in the thermally conductive tube which is in thermal contact with the cold side of the thermoelectrical generator, is vaporized at the end of the thermally conductive tube which is in thermal contact with the cold side of the thermoelectrical generator, and condenses on the (even) colder side of the thermally conductive tube which in contact with the first medium.
Both the thermoelectrical system which is disclosed in DE 33 14 166 A1 and that disclosed in U.S. Pat. No. 4,125,122 A have the aim of thermal coupling of the thermoelectrical generators to a hot operating fluid in a manner which is as effective and free of losses as possible. However, in these systems, there is a risk of their thermoelectrical generators being subjected to excessively high temperatures, and they can therefore be damaged.
A further thermoelectrical device having a thermoelectrical generator and means for temperature limiting on the generator is disclosed in U.S. Pat. No. 3,881,962. In this device, a chamber-like pipeline system is provided and is filled with a working medium which can be vaporized, and the pipeline system runs between a heating area, which can be regarded as a heat source, and a condenser, which can be regarded as a heat sink. In order
to provide temperature limiting, in order to reduce damage, on a thermoelectrical module, this module is arranged
physically separated from the condenser. Furthermore, a pipeline is additionally connected to the condenser area and leads to a geodetically higher pressure valve by means of which the pressure of the working medium and thus the thermal flow from the heating area to the condenser can be limited. Temperature limiting such as this on the thermoelectrical module is physically complex.
A further thermoelectrical device having two thermoelectrical generators, a heat source and a heat sink is also disclosed in JP 2003-219 671 A. Two working media with different boiling temperatures are used.
Two operating media are also used in an energy recovery system having a thermoelectrical generator for hybrid cars, as disclosed in WO 2004/092662 A1. One of the working media is in this case used to cool a heat sink while the other working medium is connected to a heat source in the car.
EP 1 615 274 A2 discloses a thermoelectrical conversion module for energy recovery, in which a temperature difference is likewise used. In this case, thermoelectrical semiconductor elements and electrodes are arranged between a cold plate and a hot plate.
JP 2000-35824 A discloses a thermoelectrical generator for an internal combustion engine in a motor vehicle, in which temperature limiting is carried out on the thermoelectrical generator using a deformable bimetallic-strip element.
WO 80/01438 discloses a thermoelectrical generator in which two different materials with thermoelectrical characteristics are used.
The system which is disclosed in the initially cited EP 1 522 685 A1 for exhaust-gas monitoring of an automobile having a thermoelectrical generator and a means for temperature limiting has the features mentioned initially. In this case, different working media such as oil may be used to transport heat from an exhaust-gas system as heat source to the thermoelectrical generator. A thermal contact surface which can be varied with the temperature conditions to the thermoelectrical generator, in particular using a meltable solder material, leads to temperature limiting on the generator.
One object of the present invention is to specify a thermoelectrical device having the features mentioned initially, which allows good matching to the respective temperature conditions such that the risk of unacceptable overheating that has been mentioned then does not exist.
This object is achieved by the measures specified in claim 1. The invention is in this case based on the idea of using the latent heat of a phase change for protection of a thermoelectrical generator against overheating. One aim according to the invention is to specify a thermoelectrical device having a thermoelectrical generator should be specified which is thermally connected on a first side to a heat source and on a second side to a heat sink. The thermoelectrical device is furthermore intended to have means for temperature limiting on the thermoelectrical generator, which means have a flat first chamber having mutually opposite surfaces, whose dimensions are matched to those of the thermoelectrical generator and which is at least largely filled with a meltable first working medium and is thermally connected over a large area on its mutually opposite surfaces to the heat source and to the thermoelectrical generator. The first working medium is intended to have a melting temperature which is below a critical temperature above which the thermoelectrical generator is permanently damaged. The
advantages associated with this refinement of the thermoelectrical device are, in particular, that the thermoelectrical generator is protected against thermal destruction when the temperature of the heat source rises. If the heat source reaches the melting temperature of the first working medium, thermal energy is used for melting the first working medium. Furthermore, advantageously, when the temperature of the heat source subsequently falls, the latent heat fusion can once again be emitted to the thermoelectrical generator. This allows the thermoelectrical generator to be kept at a temperature which is defined by the melting temperature of the first working medium. Temperature fluctuations of the heat source can be coped with provided that the storage capacity of the meltable first working medium is sufficient.
The means for temperature limiting should, according to the invention, also have a flat second chamber which has mutually opposite surfaces and whose dimensions are matched to those of the thermoelectrical generator, which second chamber is at least largely filled with a second working medium, which can be vaporized, and is connected over a large area on its mutually opposite surfaces to the first chamber and to the thermoelectrical generator. Furthermore, the means for temperature limiting may have a pipeline system which is connected to the second chamber and in which a recooler is integrated which is located at a geodetically higher point than the second chamber and the pipeline system can be designed such that a gaseous component of the second working medium can rise without any impediment from the second chamber to the recooler, where it can be reliquefied. Furthermore, the means for temperature limiting may be designed such that liquid and gaseous second working medium can recirculate at least in parts of the second chamber and of the pipeline system as a result of a thermosyphon effect. The second working medium may furthermore
have a boiling temperature which is above the melting temperature of the first medium and is below the critical temperature above which the thermoelectrical generator is permanently damaged. If the temperature of the heat source rises above the melting point of the first medium, thermal energy is first of all stored, by virtue of the latent heat of the melting process, in the first chamber, which is filled with a meltable first working medium. If the temperature of the heat source rises further, or remains at a temperature level which is above the melting temperature of the first medium, and the storage capacity of the first working medium is exhausted, the second working medium starts to change to the gaseous state on reaching its boiling temperature. As a result of the “liquid-tight” phase transition of the second working medium, thermal energy is absorbed by the second working medium. Gaseous second working medium can rise to a recooler where it is liquefied again. Excess heat is dissipated in this way via the recooler. The thermoelectrical device therefore on the one hand has a heat store and on the other hand has a device for limiting the maximum temperature that can occur at the thermoelectrical generator to the boiling point of the second working medium. In this way, it is not only possible to buffer temperature fluctuations of the heat source by melting and recrystallization of the first working medium, but also protect the thermoelectrical generator against overheating.
Advantageous refinements of the thermoelectrical device according to the invention are specified in the claims which are dependent on claim 1. In this case, the embodiment according to this claim can be combined with the features of one of the dependent claims, or preferably also with those of a plurality of dependent claims. Accordingly, the thermoelectrical device according to the invention may also additionally have the following features:
Further advantageous refinements of the thermoelectrical device according to the invention having means for temperature limiting will become evident from the claims that have not been mentioned above and in particular from the drawing, which will be explained in the following text, in which preferred refinements of the thermoelectrical device according to, the invention are indicated. In this case, in the figures:
Mutually corresponding parts in the figures are in each case provided with the same reference symbols. Parts which are not shown in more detail are generally known.
The heat source 217 and the heat sink 211 result in a temperature gradient across the thermoelectrical generator 212. An electrical voltage can be tapped off at electrical connections 213 of the thermoelectrical generator 212.
In order to explain the method of operation of the thermoelectrical device according to the preferred exemplary embodiment illustrated in
If the temperature of the heat source rises above the melting temperature TL of the first working medium 218, then this first working medium 218 is at least partially melted. The temperature of the thermoelectrical generator 212 in this case remains constant. If the temperature of the heat source 217 then falls below the melting temperature of the first working medium 218, then the liquid first working medium 218 will be solidified again. The latent heat of solidification is in this case at least partially
emitted to the thermoelectrical generator 212. This makes it possible to maintain a constant temperature gradient across the thermoelectrical generator.
The rest of the method of operation of the exemplary embodiments of the thermoelectrical device illustrated in
first medium, the heat which originates from the heat source is used to melt the first medium 218, which is located in the first chamber 214. The melting temperature TL of the first medium can preferably correspond to a preferred operating temperature 232 of the thermoelectrical generator 212.
Once all of the first medium 212 has changed to the liquid phase, the temperature of the thermoelectrical generator TTEG rises according to a further part of the graph, which is annotated 235. The gradient of the temperature rise in the part annotated 235 may, in particular, be less than the gradient of the part of the graph annotated 234. The decrease in the rate of temperature rise is a result of the thermal conductivity of the liquid phase of the first medium 218 being less than that of the solid phase.
The use of a medium such as this, in which the liquid phase has a lower thermal conductivity than the solid phase allows the thermal resistance of the chamber 214, once the medium 218 has melted completely, to be increased in a particularly advantageous manner, thus ensuring additional thermal protection for the thermoelectrical generator 212.
As the temperature increases further, the temperature of the thermoelectrical generator TTEG rises further to the boiling temperature Ts of the second medium 222. On reaching the boiling temperature Ts of the second medium 222, this medium changes to the gaseous phase. Gaseous second medium 222 can rise without any impediment through the pipeline system 223 to the recooler 224, where it can be liquefied again. In this way, excess heat which would otherwise contribute to thermal loading on the thermoelectrical generator 212, can be dissipated via the recooler 224.
According to the described preferred exemplary embodiment of the thermoelectrical device, it is not possible, as illustrated in
According to a further exemplary embodiment, which will not be described in any more detail, the thermoelectrical device can be used in a
motor vehicle with an internal combustion engine 241. A surface 252 to be cooled by an air flow may in this case be cooled, for example, by the wind of motion of the motor vehicle when it is being operated.
Number | Date | Country | Kind |
---|---|---|---|
10 2006 040 853.5 | Aug 2006 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP2007/058677 | 8/21/2007 | WO | 00 | 3/2/2009 |