1. Field of the Disclosure
The present disclosure relates to an apparatus and method for heat transfer using a thermoelectric device, and, in particular, pumping heat.
2. Description of the Related Art
Space heating and cooling is the largest energy end use in homes, and water heating is the second largest energy end use in homes. Almost every household has at least one water heater, and about 10 percent of households replace their water heaters every year. Gas water heaters require a gas source, which is not always available. More than half of the water heaters are electrically powered. Most electric water heaters are inefficient and expensive to operate due to their resistive element heating design. An alternative to gas and electric heating and cooling, both for water and interiors is a heat pump-based heating and/or cooling system.
In the instance of a water heater, typical heat pumps use a compressor to pump heat from ambient air to the water. However, the choice of refrigerants for compressor heat pumps is limited by the refrigerants' critical temperature. High temperature refrigerants, such as R134A, may operate with a critical temperature of 100 degrees Celsius at 4 Bar, or R410A with a critical temperature of 70 degrees Celsius. Since the water is commonly heated to about 70 degrees Celsius, the refrigerants must be compressed at temperatures near their critical temperatures, a process that requires more energy as the critical temperature is approached. The compressor needs to compress at a significantly higher pressure for the refrigerant to change phase and results in loss of energy efficiency. In most cases, the compressor-based heat pump water heaters are supplemented with a strip heater (resistive heater) to attain the high temperature delivery requirements of the water heater, and results in an overall decrease of system Coefficient of Performance (COP). Secondly, the variable speed compressors that can operate at these high water delivery temperatures are too expensive. The retail price of commercially-available 50 gallon water heaters is typically US$1700, compared to only US$350 for the same capacity strip heater based product. This cost difference of almost US$1400 implies the payback period is typically over 4 years (based on DoE's E
In aspects, the present disclosure is related to an apparatus and method for transferring heat, and, in particular, a pumping of heat using a thermoelectric generator.
One embodiment according to the present disclosure includes a thermoelectric heat pump apparatus, the apparatus comprising: a thermoelectric converter having a hot side and a cold side, the thermoelectric converter comprising: a thermoelectric stack of thermoelement layers, wherein each thermoelement layer comprises at least one thermoelement; and a first fluid loop in thermal communication with the thermoelectric stack and configured to deliver a first fluid to the thermoelectric stack in a positive temperature gradient flow direction of the thermoelectric stack. The thermoelectric stack may include one or more of: a plurality of constricted contacts layers, wherein each of the constricted contact layers comprises at least one constricted contact and wherein the constricted contact layers alternate with thermoelement layers, and a plurality of metal sheets, wherein the metal sheets alternate with the thermoelectric layers, and wherein the metal sheets are in thermal communication with the first fluid, either directly or via heat conducting fins.
The thermoelements may be comprised of high power factor materials such as: i) Bi0.5Sb1.5Te3, ii) Zn4Sb3, iii) CeFe3.5Co0.5Sb12, iv) Yb14MnSb11, v) MnSi1.73, vi) NaCo2O4, vii) B-doped Si, viii) B-doped Si0.8Ge0.2, ix) Bi2Te2.8Se0.2, x) PbTe, xi) AgPb18SbTe20, xii) PbTe/SrTe—Na, xiii) Ba0.08Yb0.09Co4Sb12, xiv) Mg2Si0.4Sn0.6, xv) TiNiSn, xvi) SrTiO3, xvii) P-doped Si, xviii) P-doped Si0.8Ge0.2, xix) La3Te4, xx) CoSb3, xxi) Yb-doped CoSb3, xxii) Mg2Si, xxiii) CePd3, and xxiv) YbAl3. In some aspects, the thermoelements may be comprised of high power factor materials with high thermal conductivity such as: i) B-doped Si, ii) P-doped Si, iii) CoSb3, iv) Yb-doped CoSb3, v) Mg2Si, vi) CePd3, and vii) YbAl3. The thermoelements may be n-type or p-type and, sometimes, pairs n-type and p-type materials. The first fluid may include one or more of: i) water, ii) steam, iii) mineral oil, iv) terphenyl, and v) a liquid metal. In aspects where a thermoelectric stack is made of a single type of thermoelectric material, a second stack of the complementing type (p-type for n-type, and vise versa) may be used with a shared or separate fluid loop.
The thermoelectric heat pump apparatus may include a hot side fluid loop in thermal communication with the hot side and a cold side fluid loop in thermal communication with the cold side. One or more heat exchangers may be in thermal communication with the hot/cold side fluid loops. One of the hot/cold fluid loops may be in thermal communication with ambient while the other is in thermal communication with a receiver of heat/cold, such as a tank or compartment.
The receiver of the heat/cold may be a fluid stored in housing and one or more heat transfer devices may be used to move heat between the fluid and the ambient air. The apparatus may include a thermal storage medium configured to be “charged” with heat/cold so that heat movement may continue when the thermoelectric converter is not operating or to supplement operation of the thermoelectric converter. The thermal storage medium may be associated with one or more additional heat transfer devices and thermoelectric converters to move heat between the thermal storage medium and ambient. The thermal storage medium may include one or more of: i) water, ii) paraffin, iii) a molten salt and iv) a reversible exothermic hydration material.
In some aspects, the housing may further include a baffle disposed in the housing and configured to partially separate the third fluid into a first portion and a second portion; a second thermoelectric converter with a second hot side and a second cold side; a third heat transfer device in thermal communication with the third fluid and in thermal communication with one of: i) the second hot side and ii) the second cold side; and a fourth heat transfer device in thermal communication with other of: i) the second hot side and ii) the second cold side, wherein the fourth heat transfer device is in thermal communication with ambient air, and wherein the first heat transfer device and the third heat transfer device vertically separated from one another within the column.
Another embodiment according to the present disclosure may include an apparatus for transferring heat to a first fluid, the apparatus comprising: a housing configured to store the first fluid; a first heat transfer device configured to be in thermal communication with the first fluid; a first thermoelectric converter with a first hot side and a first cold side, wherein the first hot side is in thermal communication with the first heat transfer device, and wherein the first heat transfer device is configured to transmit heat from the first hot side to the first fluid; and a second heat transfer device in thermal communication with the first cold side, and wherein the second heat transfer device is in thermal communication with ambient air and configured to transmit the cold from the first cold side to the ambient air.
Another embodiment according to the present disclosure may include a thermoelectric heat pump apparatus, the apparatus comprising: a plurality of thermoelectric converters, each having a hot side and a cold side and comprising: a stack of thermoelement layers, wherein each thermoelement layer comprises at least one thermoelement; and a first fluid loop in thermal communication with the plurality of stacks and configured to deliver a first fluid to the stacks in a positive temperature gradient flow direction. The plurality of thermoelectric converters may comprise a first thermoelectric converter and a second thermoelectric converter, and the first fluid loop is configured to recirculate a first part of the fluid from the cold side of the first thermoelectric through the first thermoelectric converter and to circulate a second part of the fluid from the cold side of the first thermoelectric to the cold side of the second thermoelectric converter. The thermoelectric heat pump apparatus may include at least one heat exchanger in thermal communication with the first fluid loop and a heat transfer device, and that heat transfer device may include one or more of: a second fluid loop and a thermal diode.
Another embodiment according to the present disclosure includes an apparatus for moving heat relative to a first fluid, the apparatus comprising: a housing configured to store the first fluid; a first heat exchanger loop in thermal communication with the first fluid and configured to move a first heat transfer fluid; a second heat exchanger loop in thermal communication with ambient air and configured to move a second heat transfer fluid; and a thermoelectric converter with a hot side and a cold side, wherein the hot side is in thermal communication with one of the first heat exchanger loop and the second heat exchanger loop and the cold side is in thermal communication with the other of the first heat exchanger loop and the second heat exchanger loop.
Examples of the more important features of the disclosure have been summarized rather broadly in order that the detailed description thereof that follows may be better understood and in order that the contributions they represent to the art may be appreciated. There are, of course, additional features of the disclosure that will be described hereinafter and which will form the subject of the claims appended hereto.
For a detailed understanding of the present disclosure, reference should be made to the following detailed description of the embodiments, taken in conjunction with the accompanying drawings, in which like elements have been given like numerals, wherein:
Generally, the present disclosure relates to an apparatus and method for transferring heat, and, in particular, pumping heat with a thermoelectric converter. The present disclosure is susceptible to embodiments of different forms. They are shown in the drawings, and herein will be described in detail, specific embodiments of the present disclosure with the understanding that the present disclosure is to be considered an exemplification of the principles of the present disclosure and is not intended to limit the present disclosure to that illustrated and described herein.
The optimum COP for a thermoelectric converter for cooling operation is defined as the ratio of heat pumped from the cold side to hot side of the cooler to the input electrical power. The optimal COP is determined by the following relationship:
where Tc and Th are the temperatures of the cold side and hot side respectively, ZT is a dimensionless parameter known as figure-of-merit, which combines the thermoelectric properties of the material, Tavg=(Tc+Th)/2 and ΔT=Th−Tc.
The heat rejected by the thermoelectric converter into the fluid Qf depends on the input electrical power (Pelec) as follows:
Q
f
=P
elec(1+COPopt)
These equations may be used to estimate the heat pump requirements for heating a fluid, such as water or air, to a target delivery temperature.
As would be understood by a person of ordinary skill in the art with the benefit of the present disclosure, there may be a variety of embodiments in keeping with the design shown in
Some embodiments of apparatus 400 may be configured to operate in at least three different modes. In a first mode, the thermoelectric converter 130 may move heat to the fluid 160. In a second mode, the thermoelectric converter 130 may move heat to the thermal storage medium 310. In a third mode, the thermal storage medium 310 may be used to move heat to the fluid 160. In the third mode, the thermoelectric converter 130 and the second pumped loop may not be operating. One or more valves and/or pumps in the pumped loops 420, 440 may be configured to for performance of each of the three modes.
Although the embodiments shown above depict only a single thermoelectric heat pump, in practice the design may include multiple thermoelectric heat pumps connected thermally in parallel and electrically in series or parallel or series/parallel configuration (depending upon the desired voltage-current characteristics). Also there are many different types of heat exchangers that can be incorporated. An exemplary heat exchanger may include a counter flow configuration of fluid flow.
In some embodiments, the heat transfer device 120 or the fins 122 may be optional. In the inlet pipe 514 is shown delivering fluid at the bottom of the baffle 510, however, this is exemplary and illustrative only, as the inlet pipe 514 may deliver fluid anywhere in the housing 110, such as at the top of the baffle 510. As one of ordinary skill in the art would understand with the benefit of the present disclosure, apparatus 500 may be modified to transfer heat out of the fluid 160, in which case, the fluid circulation path would be reversed as the cooled fluid would sink rather than rise. In such cases, multiple thermoelectric converters may be removing heat from the fluid 160 to the ambient (instead as pumping heat into the fluid) thus causing the coldest and the densest portions of the fluid 160 to settle in the bottom of the apparatus 110.
A person of ordinary skill in the art with the benefit of the present disclosure would understand that by reversing the heat flow of some of the elements, the direction of heat pumping may be reversed to cause a cooling of the fluid 160. In a cooling configuration, the thermal storage medium 310 may include materials that are suitable for an appropriate temperature range for cooling the fluid 160.
In some aspects, the thermoelectric converter 130 may include its own fluid loop, herein referred to as a counter-flow fluid loop. The counter-flow fluid loop may be circulated by a mechanical or electromagnetic pump system, which may be selected based on the counter-flow fluid used in the loop. The application of the counter-flow fluid is to reduce phonon conduction in thermoelements of the thermoelectric device, wherein counter-flow refers to a flow in the direction of a positive temperature gradient. The coupled fluid flow may alter the temperature and heat flow profiles of a thermoelectric device without affecting electron transport. This alteration may increase the efficiency of the counter-flow thermoelectric devices (FLO-TEs).
The counter-flow includes a fluid in thermal communication with the thermoelements. Suitable counter-flow fluids have good heat capacity, good thermal conductance, and low viscosity. Exemplary and non-limiting counter-flow fluids may include water, an ethylene glycol-water mixture, mineral oil, terphenyl, and liquid metal. The counter-flow fluid may be selected depending on the application of the thermoelectric device and other limitations, such as operating temperature ranges.
Many thermoelectric materials are selected for their high ZT values, where ZT=σS2T/λ, and σS2 is referred to as the power factor of the thermoelectric material, while λ is the thermal conductivity of the material. Thus, in order to have a high ZT, typical thermoelectric materials must have a high enough power factor to offset the thermal conductivity component. The FLO-TE is not limited by the thermoelectric figure-of-merit ZT, and, thus, may attain efficiencies approaching the Carnot limit.
The performance of FLO-TE devices may be understood though the effect of several dimensionless parameters on thermoelectric device performance. The first dimensional parameter is:
β=ρvcel/λ={dot over (m)}c/k
where ρ is density, v is velocity, c is heat capacity of the counter-flow fluid, l is length of the TE stack, λ is thermal conductivity of the TE stack, {dot over (m)} is the mass flow rate of the counter-flow fluid and k is the thermal conductance of a stack of TE modules. When β>2, there may be significant reduction of the phonon conduction. When β>2, the coefficient of performance fl of the FLO-TE device is given by
where Jqc and Jqh are the heat flux density at the cold and hot ends of the device, Tc is the temperature at the cold end, ΔT is the temperature differential across the FLO-TE, σ is the electrical conductivity of the TE material, S is the Seebeck coefficient of the thermoelectric material, R is the electrical resistance of the stack of TE module, and I is the current through the stack of the TE module. As would be understood by a person of ordinary skill in the art with the benefit of the present disclosure, the FLO-TE material may include a substance that is selected on the basis of power factor and that has a high thermal conductivity, since the effects of the phonon conduction are mitigated when β>2. For example, ytterbium aluminate (YbAl3) has a high power factor but also a high thermal conductivity. When β>2, the thermal conductivity of YbAl3 decreases in the FLO-TE, and, now YbAl3 is quite suitable for use as a thermoelectric material because of its high ZT value when β>2.
Typical thin-film thermoelectric materials may include, but are not limited to, the materials listed in Table 1.
Exemplary FLO-TE materials may include the materials in Table 1, and, additionally, the high power factor materials such as, but not limited to, the materials listed in Table 2.
For small currents (I→0), the COP
the Carnot COP, such that the COP may vary as a function of current I. Current I may be expressed in terms of COP as
An important dimensionless parameter Θ that defines the performance of FLO-TE heat pump is the ratio of thermoelectric (Peltier) cooling Qc to the heat moved by the fluid Qf, which may be expressed as:
Θ can be modified (refined) to include the effect of imperfect coupling between the fluid and the stack of TE modules. A refined parameter Θx can be expressed as:
where ef is the effectiveness of the heat exchange between the stack of TE modules and the fluid. Θx may be of particular importance for refrigeration applications. An exemplary set of dimensionless parameters values for operation at 40% of Carnot COP of FLO-TE heat pump are as follows:
Each of the thermoelements 630 is configured to generate a temperature differential in response to received electrical energy. The thermoelements 630 include n-type thermoelements 632 and a p-type thermoelements 634, which may be paired and disposed on a metal layer 636. In some embodiments, there may be multiple pairs of thermoelements 630. In some embodiments, some of the pairs 632, 634 may be segmented, that is one pair may be composed of materials configured to operate in a first temperature range and another pair may be composed of materials to operate at a second temperature range. For example, a segmented thermoelectric stack may be configured to operate one series of pairs (at least one per layer) in a temperature range of 250-450 degrees Celsius and another series of pairs in a temperature range of 400-650 degrees Celsius.
The heat conducting layers 620 may be disposed between the thermoelement layers 630 and provide heat transfer between thermoelement layers 630 as well as to provide thermal coupling between the thermoelements and counter-flow fluid. The heat conducting layers 630 may be a thin metal sheet. A fluid loop 640 carrying a counter-flow fluid 650 that may flow along the thermoelectric stack 610 and be in thermal communication with the thermoelectric stack 610. The direction of the fluid flow is along the positive temperature gradient, that is against (counter) to the direction of phonon (lattice) conduction in the thermoelectric stack, which is from the cold side 614 to the hot side 612, thus the fluid is referred to as the counter-flow fluid 650.
The thermal communication between the counter-flow fluid 650 and the thermoelements 630 may be enhanced by disposing optional fins 660 on the heat conducting layers 620. The fins 660 may extend into the counter-flow fluid 650. In some embodiments, the heat conducting layers 620 may extend into the counter-flow fluid 650. The counter-flow fluid 650 may be any suitable heat transfer fluid, including, but not limited to, one or more of: water, ethylene glycol-water mixtures, mineral oil, terphenyl, and a liquid metal. The counter-flow fluid 650 may absorb heat while traveling from the cold side to the hot side of the thermoelements 630. Some of the heat stored in the counter-flow fluid 630 may be transferred to the hot side of the thermoelement 630 or to the heat conducting layer 620/fin 660 associated with the thermoelement 630.
The first stage apparatus 700a may cool the counter-flow fluid due to the temperature differential across the apparatus 700a, which has a hot side in thermal communication with ambient temperature. The cooled output of cold side of the apparatus 700a may be partially recirculated through the first stage apparatus 700a from cold side to hot side and partially circulated though a cold side of the supplementing apparatus 700b. The, now colder counter-flow fluid entering the cold side of the apparatus 700b may be further cooled by apparatus 700b and again partially recirculated through the apparatus 700b and partially circulated to an additional supplementing apparatus 700c. The final supplementing apparatus 700c will circulated the remaining counter-flow fluid through the final supplementing apparatus 700c from cold side to hot side. The use of two supplementing apparatuses 700b, 700c is exemplary and illustrative only, as the loop configuration and number of supplementing apparatuses may be modified to accommodate desired efficiency, temperature differential, heat pumping, and cost parameters. A heat exchanger 1060 may be in thermal communication with the heat transfer loop 1030 and the counter-flow fluid loop 1020 to remove heat from the fluid 1050. Additional heat exchangers 1060a, 1060b, 1060c corresponding to recirculation loops from apparatuses 700a, 700b, 700c may be used to further extract heat from the fluid 1050. A heat exchanger 1070 may be used to remove heat from the counter-flow fluid loop 1020 to ambient. Additional heat exchangers (not shown) in thermal communication with the heat transfer loop 1040 and corresponding to the apparatuses 700 may be used to increase the heat pumping to ambient. It must be noted that Θx>1.0 for the cascade cooling so that each stage has enough cooling power to provide cold fluid to the next stage and its own flow channel. The cascade design can have single-stage if the temperature differentials are small or multiple stages for large temperature differentials.
While the disclosure has been described with reference to exemplary embodiments, it will be understood that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the disclosure. In addition, many modifications will be appreciated to adapt a particular instrument, situation or material to the teachings of the disclosure without departing from the essential scope thereof. Therefore, it is intended that the disclosure not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this disclosure, but that the disclosure will include all embodiments falling within the scope of the appended claims.
This application claims the benefit of Provisional U.S. Patent Application No. 61/644,187, filed May 8, 2012, and Provisional U.S. Patent Application No. 61/764,459, filed Feb. 13, 2013, both of which are hereby incorporated by reference in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2013/040097 | 5/8/2013 | WO | 00 |
Number | Date | Country | |
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61644187 | May 2012 | US | |
61764459 | Feb 2013 | US |