The present patent application relates to the field of heating and cooling a liquid contained in a recipient, such as a water tank, a swimming pool, and others.
Recent studies have shown that residential hot water heating can represent as much as 30% of the overall electrical consumption in an average household. As energy demand and cost continue to grow there is an ever increasing need for more efficient means of heating water.
Also associated to the ever increasing demand for electrical energy is the problem of higher and longer peak demand periods. Energy providers have begun to create what are called demand side management programs. These programs have been created with the ultimate goal of lowering peak and overall energy consumption. Primarily, energy providers, through incentives, encourage, and in some cases require, their customers to adopt more energy efficient technologies.
With respect to hot water heaters, there simply aren't any available technologies that can address both the need for overall and peak demand reduction. The only solutions brought on by the energy providers are control solutions geared towards the reduction of peak electrical demand during these peak periods. A typical control program involves controlling the times at which a customer's hot water heater has access to electrical energy. This is done in several ways. Either through a dedicated electrical meter which can be remotely controlled by the provider or with the use of a dedicated timer that simply cuts power to the hot water heater during known peak demand periods. Because there is a risk that a customer could run out of hot water, adding hot water capacity is required. Adding an additional tank or replacing the existing tank with a larger sized unit is part of the overall strategy. While this type of program reduces the overall peaks, it inherently will cause a more significant problem upon mass adoption. Under these programs the customer is required to significantly increase the overall hot water capacity, thus increasing his overall electrical energy consumption, and will also increase the standby loss associated with conventional hot water heater tanks.
Furthermore, in a conventional electric hot water heater tank, there is provided at least one electrical heating element. These heating elements are known to have an operational efficiency that is less than 100%. With electrical resistive heating elements, the resistive or “Joule heat” created is proportional to the square of the current applied (I2R). This, coupled with the fact that conventional hot water tanks constantly lose heat and thus have a standby loss (average energy consumption used for maintaining set temperature throughout the tank for a 24 hr period) of 89 to 95 watts/hour, results in less than 100% efficiency. Conventional hot water heaters simply cannot operate at greater than 95% efficiency.
Therefore, there is a need for a system that will overcome some of the drawbacks of the prior art.
The system and methods described herein address these needs as well as others by using thermoelectric module technology.
According to a broad aspect there is provided a retrofit unit for heating and cooling liquid stored in a recipient, the retrofit unit comprising: a housing defining a cavity and allowing the retrofit unit to be external to the recipient; a thermoelectric device in the cavity, comprising at least one thermoelectric module having a heat radiation side and a heat absorption side; a control unit in the cavity, for controlling the energy to be applied to the thermoelectric module; and a connecting element on the housing, the connecting element allowing the thermoelectric device one of direct contact and indirect contact with the liquid stored in the recipient to selectively heat and cool the liquid by emitting and absorbing heat, respectively.
Further features and advantages of the present invention will become apparent from the following detailed description, taken in combination with the appended drawings, in which:
It will be noted that throughout the appended drawings, like features are identified by like reference numerals.
Reference is now made to
In one embodiment, the connecting element 91 is located on the housing 181 and comprises at least one passage for fluidly connecting the retrofit unit 70 to the recipient and allowing the liquid to flow inside a cavity of the thermoelectric retrofit unit 70. The liquid may flow in and out of the retrofit unit 70 via a single passage. In another embodiment, two passages are provided, allowing liquid to flow into the unit 70 via an inlet passage and out of the unit via an outlet passage. In one embodiment, the inlet passage is suitable to be connected to a source such as the city water. In one embodiment, the outlet passage is suitable to be connected to, for example, a drain of the recipient to allow the liquid to exit the retrofit unit 70 and enter the recipient. In another embodiment, the thermoelectric retrofit unit 70 mates, via the connecting element 91, with any type of outlet/inlet found on a conventional hot water heater tank, such as a heating element bracket, a drain valve, or the like
In one embodiment, liquid from the recipient 11 may circulate inside the thermoelectric retrofit unit 70 and will come into contact with one side of a thermoelectric device 80 to be heated or cooled during this circulation process. Some possibilities for the liquid include water, glycol, oil, and other liquids that need to be maintained at a specific temperature.
The thermoelectric device 80 is inside the thermoelectric retrofit unit 70 to allow the hot or cold side to come into thermal contact with the liquid in a direct or indirect manner, thereby raising or lowering the temperature of the liquid. While
Reference is now made to
In one embodiment, the retrofit unit 70 has the capability of being used in conjunction with at least one of the heating elements 12 found in the recipient.
Reference is now made to
Thermoelectric modules are solid-state devices (no moving parts) that convert electrical energy into a temperature gradient, known as the “Peltier effect” or convert thermal energy from a temperature gradient into electrical energy, the “Seebeck effect”. When the appropriate power is applied, from a battery or other DC source, one side of the module will be made cold while the other is made hot. If the polarity or current flow through the module is reversed, the cold side will become the hot side and vice versa. This allows thermoelectric modules to be used for heating, cooling and temperature stabilization. Since thermoelectric modules are electrical in nature, in a closed-loop system with an appropriate temperature sensor and controller, they can maintain temperatures that vary by less than one degree Celsius.
Larger areas than an individual module can maintain are cooled or have the temperature controlled by using multiple modules like the module 71. For example, individual thermoelectric modules having physical dimensions of 40 mm wide by 40 mm long by 3.5 mm thick can be used. These modules operate at 24 volts DC and are electrically connected in series in order to divide the supplied 336 DC volts into the modules. It is important to note that a variable number of modules that operate at different voltages (ex: 12 vdc or 17.4 vdc) may be included and/or used. The module will absorb heat on the “cold side” and eject it out the “hot side”.
Thermoelectric modules have advantages over conventional methods of heating liquid, such as those that use electrical resistance heating elements. A thermoelectric module may be used continuously for twenty or more years and the life of a module often exceeds the life of the associated equipment. In addition, Mean Time Between Failures (MTBFs) in excess of 200,000 hours are not uncommon in such cases and this MTBF value generally is considered to be an industry standard. A thermoelectric module can be used to provide greater than 100% efficiency to the hot water heater given that when used for heating, thermoelectric modules can produce heat energy with over 200% efficiency. The heat created by a thermoelectric module is proportional to the current because the flow of current is working in two directions (the thermoelectric effect). Therefore, the total heat ejected by the thermoelectric module is the sum of the current plus the heat being pumped through the heat absorption side.
For example, the actual heat/wattage being created by the thermoelectric module may be as follows; 12 vdc×5 amps=60 watts of energy consumed+45 heat absorption watts=105 watts of total heat pumped to the heat radiation side of the module while using only 60 watts of electrical energy. This describes a thermoelectric module operating at 175% efficiency when being used for heating. The efficiency at which a thermoelectric module will operate is dependent of many factors. For example, a factor can be the current applied to the thermoelectric module or can be the temperature differential between the both sides of the thermoelectric module. The smaller the temperature differential is, the more heat pumping power the thermoelectric module will generate and thus the more efficient it will be.
In the embodiment illustrated in
In one embodiment, a fan 79 mounted to the heat sink 77 that is conductively connected to the heat absorption side of the thermoelectric module 71 is used for assisting in the tempering of the heat sink 77 by blowing air towards the heat sink 77. Alternatively, the fan 79 may also incorporate the use of an inlet duct 81 which is positioned in such a way as to retrieve warmer air from various sources, such as the air generally located closer to the ceiling height of a room, the air within the vicinity of a heat source such as an ac motor found in HVAC systems, outdoor air (if above room temperature), or heat energy escaping from the recipient 11 to which the retrofit unit is mated. The inlet duct 81 may be used as a heat recuperating device by re-circulating heated air that has been heated with wasted energy and using it to temper and heat the heat sink 77 located on the heat absorption side of the thermoelectric module 70 in order to minimize the temperature differential, thus maximizing the thermoelectric module's efficiency. Alternatively the use of ambient heat energy which is normally wasted and has also been created with technologies such as thermo pumps which can operate at greater than 400% efficiency may serve to increase overall energy efficiency.
In a further embodiment, the thermoelectric retrofit unit 70 may include the use of a circulating pump 84 in order to facilitate and/or accelerate the circulation of water between a recipient and the thermoelectric retrofit unit 70. The circulating pump also serves to provide the capability of heating all of the liquid located throughout the recipient 11 and, more specifically, the water located below the heating elements, in order to increase overall hot water capacity by, for example, five to ten gallons. This may also help to maximize off-peak energy consumption.
The thermoelectric retrofit unit 70 comprises a control unit 75. In one embodiment the control unit 75 can be a Control Processing Unit (CPU), a processor, or the like used to control the current being applied to the thermoelectric module 71. The current level applied is based on several factors, such as the time allotted to heat the water in order to stay out of peak periods. For example, if in a colder climate where energy consumption peaks for longer periods of time due to heating and the allotted time for off peak operation is reduced, then the control unit 75 will operate the thermoelectric module 71 at higher power in order to heat the required volume of liquid in a shorter amount of time.
With respect to predicted water consumption, the control unit 75 may calculate this based on historical consumption data. For example, if the predicted water consumption of the user for the next twenty-four hours is sixty-four gallons, the system will then optimize the output wattage being applied to the thermoelectric module in order to heat sixty-four gallons over the entire twenty-four hour period versus operating at its full power capability for a shorter amount of time. The first scenario represents a much higher degree of efficiency because thermoelectric modules typically will operate more efficiently at less than full capacity.
In another embodiment, the control unit 75 can also take into account ambient temperatures. For example, in a warmer climate, when home owners are away they will typically lower the air conditioning, thus increasing the ambient temperature in the home and allowing the thermoelectric module to operate more efficiently. This is because by increasing the ambient temperature, the home owner is thereby reducing the temperature differential of the heat absorption and radiating sides of the module. The control unit 75 can then operate the thermoelectric module 70 at higher power during this more efficient operating period. It is to be understood that a role of the control unit 75 is to maximize operational efficiency of the system 10 by maximizing system 10 operating time during the most favourable conditions.
In yet another embodiment, the control unit 75 is an intelligent control unit used to control the supply of power to the thermoelectric module 71 and the heating elements 12 on the recipient 11, record and monitor temperature readings, monitor system integrity and normal operation, manage heating or cooling cycles in such a way as to maximize the operating time of the system in off-peak periods, and calculate and store consumption.
In one embodiment the system may also incorporate the use of one or more thermometers 90 connected to the control unit 75, and used to monitor various temperature points, such as both sides of a thermoelectric module 71, liquid temperatures found in the thermoelectric retrofit unit 70 and within the recipient 11, indoor and outdoor air temperatures, and so on.
In one embodiment, the thermoelectric retrofit unit 70 comprises a power supply unit 82 used for providing AC and/or DC power to the thermoelectric retrofit unit 70 and/or the recipient 11. In yet another embodiment there is provided a means for converting the electrical supply of energy to the thermoelectric device from Alternating Current (AC) to Direct Current (DC). This conversion is achieved using standard high power rectifying diodes which basically combine the AC electrical cycle into a DC electrical cycle. Another method that may be used is a high speed switching power supply. Other components such as filtering capacitors may also be used to linearize the output DC current. One embodiment may include a fan 79 mounted to the heat sink 77 that is conductively connected to the heat absorption side of the thermoelectric module 71, the fan 79 assisting in the tempering of the heat sink 77. The fan 79 may also incorporate the use of an inlet duct 81 which is positioned in a manner to retrieve warmer air from various sources such as air generally located closer to the ceiling height of a room, air within the vicinity of a heat source such as an ac motor found in HVAC systems, outdoor air (if above room temperature), and heat energy escaping from the recipient to which the thermoelectric retrofit unit 70 is mated. Retrieval of heated air using the inlet duct 81 is done to further help with the maintaining of the cavity 74 at a temperature equal to or above the temperature of the heat sink 77 in order to further maximize overall system efficiency.
Also provided in one embodiment is a hot and cold water separator 185. The separator 185 provides the functionality of increasing fluid displacement through convection between the cavity 74 and the recipient 11 by creating a thermosiphon. It can be attached to the inner walls of the passage of retrofit unit 70 using various means, such as a plastic bracket, positioned so as not to disrupt the flow of the liquid. Cold liquid will therefore be directed inside the retrofit unit 70 towards the bottom of the cavity, and the pump 84 will circulate hot liquid back out through the passage and into the recipient 11.
As illustrated in
In another embodiment, there is provided a heat recuperation unit 83 between the power supply 82 and the heat sink 77, which may be positioned to recuperate the heat being dissipated by the power supply unit 82 and then used to distribute the heat to the heat sink 77, which is conductively connected to the heat absorption side of the thermoelectric module 71. The heat recuperation unit 83 provides the power supply with a greater overall efficiency since during electrical conversion, energy is lost in the form of heat which is in turn dissipated, thus reducing the overall efficiency of the power supply unit 82. The industry efficiency standard for AC to DC power supplies is approximately 80%. Recuperation of this heat generated by the power supply serves to substantially increase the power supply unit's efficiency.
In yet another embodiment, a heat sink 77 located on the heat absorption side of the thermoelectric module 71 and the heat recuperation unit 83 found in the power supply unit 82 are positioned in such a way as to maintain conductive contact with each other.
In a further embodiment, there is provided a mechanism for reversing the electrical polarity of the current supplied to the thermoelectric module in order to switch between heating and/or cooling cycles. This is done using a simple dual-pull dual-throw electrical relay. As an example this would be done when during extended periods there is no hot water usage, such as family vacations. The standby loss of energy will be significantly higher if the water in the recipient is kept hot rather then maintaining the water at cooler temperatures. The water is cooled not only to reduce energy consumption but also in order to maintain safe temperatures that are not within bacterial growth ranges. Standby energy consumption is therefore significantly reduced and this provides bacterial growth prevention.
In yet another embodiment, the heat sink 77 of
Reference is now made to
In
The embodiments of the invention described above are intended to be exemplary only. The scope of the invention is therefore intended to be limited solely by the scope of the appended claims.
The present application claims priority under 35 USC§119(e) of Provisional Patent Application bearing Ser. No. 61/036,107 entitled “Thermoelectric retrofit unit for hot water heater”, filed Mar. 13, 2008, the contents of which are hereby incorporated by reference.
Number | Date | Country | |
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61036107 | Mar 2008 | US |